Quality History

395 closed POs

Monthly risk mix (by due month, last 6 months)

Jun1

Jul109

Aug157

Sep124

■ High risk　■ Watch　■ Normal

All🔴 High risk🟠 Watch🟢 Normal

Stage boxes:All PASSAll FAIL1/5 FAIL1 of 5 judged reports failedNo resultQC Inline 18 reportsreport count onlyDHU 8%QC Endline (daily Excel, cumulative)No report

Sep 2026 124 · 🔴 34 🟠 67 🟢 23

Final Random FAIL: 12 POs

Most common in later stages: BA Thread ends (109), CB Broken stitch (82), ED Gathering crease (61)

🔴 Lines with most 🔴: CS10 (4), CP17 (3), CP11 (3), CB32 (2), CP09 (2)

260789 LOGE · CB31 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (08/05) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

All FAILShipment Sample2 reports

No reportPre-final

No reportFinal Random

Order/Ship qty6,000 / 6,000

PDF reports22

Last report08/05

Cross-stage findings

Latest Shipment Sample (08/05) FAILED

8 major: GB Missing sewing operation 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EE Raw edge 1, ED Gathering crease 1, CG Grinning 1, EA Unsmooth/puckering/bubbling 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 5 times (8 pcs, 07/13–07/25) in earlier stages; latest Shipment Sample (08/05) still has 3 major

Not fixed: EC Asymmetry

Found 28 times (67 pcs, 07/15–07/30) in earlier stages; latest Shipment Sample (08/05) still has 4 major

Not fixed: EE Raw edge

Found 3 times (4 pcs, 07/15–07/30) in earlier stages; latest Shipment Sample (08/05) still has 2 major

Missed in earlier stages: 2

GB Missing sewing operation (Shipment Sample 08/05), CG Grinning (Shipment Sample 08/05): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

ED Gathering crease 2 pcs (later stages total)

Caught in earlier stages

CE Broken seam (51), DJ Pleat (31), DB Run-off stitching (24), EH Poor lamination/bonding (19), DD Thread not straight/waving (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	69.2%
QC Inline	12 reports	—	32.3%
QA Inline	5 reports	5	35.6%
Shipment Sample	2 reports	2	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample
EC Asymmetry		5	53	9	4
CE Broken seam		3	44	4
DJ Pleat		1	27	3
DB Run-off stitching	1	1	19	3
EH Poor lamination/bonding			19
DD Thread not straight/waving	1		5	6
DE Cut to broken		1	7	4
EA Unsmooth/puckering/bubbling	1	1		6	3

260791 LOGE · CB32 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (08/07) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty6,000 / 6,000

PDF reports19

Last report08/07

Cross-stage findings

Latest Shipment Sample (08/07) FAILED

10 major: ED Gathering crease 1, AB Shading 1, EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1, EB Measurement issue 1, CA Thread tension 1, CA Thread tension 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1

Not fixed: EC Asymmetry

Found 17 times (39 pcs, 07/15–07/30) in earlier stages; latest Shipment Sample (08/07) still has 2 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 4 times (8 pcs, 07/15–07/21) in earlier stages; latest Shipment Sample (08/07) still has 3 major

Missed in earlier stages: 3

ED Gathering crease (Shipment Sample 08/07), AB Shading (Shipment Sample 08/07), CA Thread tension (Shipment Sample 08/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EB Measurement issue 1 pcs (later stages total)

Caught in earlier stages

CE Broken seam (42), DE Cut to broken (26), DJ Pleat (23), DB Run-off stitching (18), DA Exceed seam allowance (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	73.1%
QC Inline	13 reports	—	32.8%
QA Inline	3 reports	3	35.4%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample
CE Broken seam	1	40	1
EC Asymmetry	3	30	6	2
DE Cut to broken	2	22	2
DJ Pleat		18	5
DB Run-off stitching		18
DA Exceed seam allowance	1	15
AD Fabric stains	3	9	2
AC Fabric hole	1	9	2

260792 LOGE · CS10 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (07/17) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty10,000 / 10,000

PDF reports14

Last report08/04

Cross-stage findings

Latest Shipment Sample (07/17) FAILED

9 major: GA Missing bartack/button 3, CB Broken stitch 1, CB Broken stitch 1, EA Unsmooth/puckering/bubbling 1, GA Missing bartack/button 1, EC Asymmetry 1, Others (no detail) 1

Missed in earlier stages: 1

GA Missing bartack/button (Shipment Sample 07/17): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Pre-final (07/27): BA Thread ends 1 (earlier 12 times), EA Unsmooth/puckering/bubbling 2 (earlier 10 times)

Found earlier but still reached later stages: 2

EC Asymmetry 2, CB Broken stitch 4 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (27), EI Inaccurate/skewed stitching (14), DB Run-off stitching (11), EB Measurement issue (9), DJ Pleat (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	76.9%
QC Inline	6 reports	—	63.8%
QA Inline	4 reports	4	35.9%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	7	71	23		8
DA Exceed seam allowance		25	2
EA Unsmooth/puckering/bubbling	5	8	5	1	2
EC Asymmetry	1	9	3	2
EI Inaccurate/skewed stitching		14
DB Run-off stitching		10	1
EB Measurement issue		9
CB Broken stitch		3	1	2	2

260793 LOGE · CB32 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (07/18) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty6,000 / 6,000

PDF reports9

Last report07/18

Cross-stage findings

Latest Shipment Sample (07/18) FAILED

8 major: CG Grinning 1, GA Missing bartack/button 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, CB Broken stitch 1, DG Fastening loose/misplaced 1, EI Inaccurate/skewed stitching 1, DJ Pleat 1

Not fixed: DJ Pleat

Found 4 times (9 pcs, 07/06–07/13) in earlier stages; latest Shipment Sample (07/18) still has 1 major

Not fixed: EC Asymmetry

Found 10 times (29 pcs, 07/06–07/13) in earlier stages; latest Shipment Sample (07/18) still has 1 major

Missed in earlier stages: 3

CG Grinning (Shipment Sample 07/18), GA Missing bartack/button (Shipment Sample 07/18), DG Fastening loose/misplaced (Shipment Sample 07/18): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

CB Broken stitch 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1 pcs (later stages total)

Caught in earlier stages

AD Fabric stains (18), CE Broken seam (14), EH Poor lamination/bonding (12), DB Run-off stitching (11), DA Exceed seam allowance (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	7 reports	—	33.7%
QA Inline	1 reports	1	37.5%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample
EC Asymmetry	24	5	1
AD Fabric stains	18
CE Broken seam	12	2
EH Poor lamination/bonding	12
DB Run-off stitching	11
DJ Pleat	8	1	1
DA Exceed seam allowance	9
EA Unsmooth/puckering/bubbling	6		1

260794 LOGE · CS10 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (07/20) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty10,000 / 10,000

PDF reports8

Last report07/27

Cross-stage findings

Latest Shipment Sample (07/20) FAILED

7 major: Others (no detail) 1, DJ Pleat 1, Others (no detail) 1, Others (no detail) 1, EI Inaccurate/skewed stitching 1, Others (no detail) 1, AD Fabric stains 1

Missed in earlier stages: 1

GA Missing bartack/button (Pre-final 07/27): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

EI Inaccurate/skewed stitching 1, CB Broken stitch 2, AD Fabric stains 3, DJ Pleat 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (18), EC Asymmetry (16), BB Missing cut seam allowance (9), DB Run-off stitching (8), EB Measurement issue (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	5 reports	—	68.4%
QA Inline	1 reports	1	21.9%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	71	3		7
EI Inaccurate/skewed stitching	19		1
EA Unsmooth/puckering/bubbling	18
EC Asymmetry	16
CB Broken stitch	8			2
BB Missing cut seam allowance	8	1
DB Run-off stitching	8
EB Measurement issue	8

260888 LOGE · CS21 · Due 09/02Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty7,000 / 7,000

PDF reports20

Last report09/01

Cross-stage findings

Not fixed: CB Broken stitch

Found 35 times (67 pcs, 08/07–08/24) in earlier stages; latest Final Random (09/01) still has 3 major

Not fixed: DJ Pleat

Found 10 times (15 pcs, 08/10–08/24) in earlier stages; latest Final Random (09/01) still has 3 major

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 08/11): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 40.6% vs QC Inline 26.0%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/01): CE Broken seam 1 (earlier 15 times), DE Cut to broken 1 (earlier 15 times)

Caught in earlier stages

CC Skip stitch (34), DB Run-off stitching (29), GA Missing bartack/button (13), ED Gathering crease (9), AC Fabric hole (5) did not reach later stages

Found before bulk production (Shipment Sample): 5

IC Broken needle/metal contamination, EC Asymmetry, CG Grinning, EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.5%
QC Inline	13 reports	—	26.0%
QA Inline	2 reports	2	40.6%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
CB Broken stitch	4	63			3
CC Skip stitch	2	24	8
DB Run-off stitching	2	23	4
DE Cut to broken	2	21	1		1
BA Thread ends	2	7	1		14
CE Broken seam	3	14	2		2
EC Asymmetry	3	10	2	3
DJ Pleat		14	1		3

260889 LOGE · CS11 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (08/04) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty11,000 / 0

PDF reports20

Last report08/10

Cross-stage findings

Latest Shipment Sample (08/04) FAILED

7 major: EC Asymmetry 1, CG Grinning 1, CB Broken stitch 1, EC Asymmetry 1, Others (no detail) 1, EC Asymmetry 1, ED Gathering crease 1

Not fixed: CB Broken stitch

Found 7 times (24 pcs, 07/27–08/06) in earlier stages; latest Shipment Sample (08/04) still has 1 major

Not fixed: ED Gathering crease

Found 4 times (16 pcs, 07/27–08/03) in earlier stages; latest Shipment Sample (08/04) still has 1 major

Not fixed: EC Asymmetry

Found 9 times (31 pcs, 07/27–08/10) in earlier stages; latest Shipment Sample (08/04) still has 3 major

Missed in earlier stages: 3

FA Wrong material (Pre-final 07/30), DI High-low/uneven (Pre-final 07/30), DJ Pleat (Pre-final 07/30): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CG Grinning 4, BA Thread ends 4 pcs (later stages total)

100 defects recorded as 'Others' without detail

1st Bundle 8, QC Inline 91, Shipment Sample 1; cannot compare across stages

Caught in earlier stages

AC Fabric hole (14), GA Missing bartack/button (14), DE Cut to broken (11), EA Unsmooth/puckering/bubbling (10), EI Inaccurate/skewed stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	32.7%
QC Inline	12 reports	—	0.0%
QA Inline	4 reports	4	28.1%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	5.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final
Others (no detail)	8	91		1
EC Asymmetry	3	28		3
CB Broken stitch	6	14	4	1	5
ED Gathering crease	3	13		1
AC Fabric hole	1	12	1
GA Missing bartack/button		12	2
BA Thread ends		5	4		4
DE Cut to broken	2	5	4

260891 LOGE · CS01/CS02/CS10 · Due 09/02Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

15 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty11,000 / 11,000

PDF reports20

Last report09/01

Cross-stage findings

Not fixed: AD Fabric stains

Found 4 times (11 pcs, 08/12–08/22) in earlier stages; latest Final Random (09/01) still has 3 major

Missed in earlier stages: 1

BD Snagging (Final Random 09/01): first found in later stages, never recorded before

QA Inline DHU is 4.1× QC Inline

QA Inline DHU 59.4% vs QC Inline 14.5%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (09/01): CG Grinning 2 (earlier 10 times)

Found earlier but still reached later stages: 5

CC Skip stitch 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 1, DJ Pleat 2, DE Cut to broken 3 pcs (later stages total)

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Caught in earlier stages

EC Asymmetry (47), CB Broken stitch (15), DB Run-off stitching (12), EA Unsmooth/puckering/bubbling (7), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	51.9%
QC Inline	15 reports	—	14.5%
QA Inline	1 reports	1	59.4%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	2	45
CC Skip stitch	3	19	1	1
CG Grinning	5	15	1		2
ED Gathering crease		18	3	1
BA Thread ends	5	7	1		6
CB Broken stitch	3	12
AD Fabric stains		7	4	1	3
DB Run-off stitching	2	10

260893 LOGE · CP13/CP17 · Due 09/02Final Random PASS Not fixed: EA Unsmooth/puckering/bubbling

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports5

Last report08/21

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 4 times (6 pcs, 08/07–08/13) in earlier stages; latest Shipment Sample (08/21) still has 1 major

Missed in earlier stages: 1

AE Yellowing (Final Random 08/11): first found in later stages, never recorded before

Found earlier but still reached later stages: 7

EC Asymmetry 3, EI Inaccurate/skewed stitching 1, BA Thread ends 6, ED Gathering crease 3, CB Broken stitch 2, CG Grinning 1, AD Fabric stains 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Caught in earlier stages

DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.0%
QC Inline	1 reports	—	43.8%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
EC Asymmetry	9		3
BA Thread ends	2			6
EA Unsmooth/puckering/bubbling	4	2	1
AD Fabric stains	4	2	1
DJ Pleat	2	4
ED Gathering crease	2		1	2
CG Grinning	2	2	1
CE Broken seam	2	2

261280 LOGE · CP11 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (08/12) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 5.3%QC Endline1 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty500 / 500

PDF reports4

Last report08/28

Cross-stage findings

Latest Shipment Sample (08/12) FAILED

7 major: ED Gathering crease 1, ED Gathering crease 1, AD Fabric stains 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, EC Asymmetry 1

QA Inline DHU is 7.7× QC Endline

QA Inline DHU 40.6% vs QC Endline 5.3% (08/28–08/28, 1 days, 619 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 6); zero in QC Endline records

QC Endline data errors: 1

08/28 CP11 261280 (defective pcs 47 > defects 33)

Caught in earlier stages

BA Thread ends (24), CC Skip stitch (15), DI High-low/uneven (8), GB Missing sewing operation (5) did not reach later stages

Found before bulk production (Shipment Sample): 4

ED Gathering crease, AD Fabric stains, EC Asymmetry, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	92.5%
QC Endline	1 days	—	5.3%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

5.308/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Shipment Sample
BA Thread ends	7	15	2
CC Skip stitch		15
EC Asymmetry	4		3	3
ED Gathering crease	3	2	2	2
DI High-low/uneven	5		3
GB Missing sewing operation	5
AD Fabric stains	2	1		1
CG Grinning	3

261281 LOGE · CP11 · Due 09/02Shipment Sample FAIL Latest Shipment Sample (08/12) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 3.9%QC Endline2 days

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty500 / 500

PDF reports2

Last report08/29

Cross-stage findings

Latest Shipment Sample (08/12) FAILED

11 major: EC Asymmetry 1, EC Asymmetry 1, ED Gathering crease 1, EC Asymmetry 1, DB Run-off stitching 1, DB Run-off stitching 1, EC Asymmetry 1, ED Gathering crease 1, EC Asymmetry 1, ED Gathering crease 1, EE Raw edge 1

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 5); zero in QC Endline records

QC Endline data errors: 2

08/28 CP11 261281 (defective pcs 33 > defects 10), 08/29 CP11 261281 (defective pcs 75 > defects 38)

Caught in earlier stages

BA Thread ends (26), CC Skip stitch (23) did not reach later stages

Found before bulk production (Shipment Sample): 4

EC Asymmetry, ED Gathering crease, DB Run-off stitching, EE Raw edge: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%
QC Endline	2 days	—	3.9%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

1.608/28

6.108/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	Shipment Sample
BA Thread ends	3	23
CC Skip stitch		23
ED Gathering crease	2	1	3
EC Asymmetry			5
DB Run-off stitching			2
DJ Pleat	2
DI High-low/uneven	2
CG Grinning	2

261680 LOGE · CP04/CP05 · Due 09/02Shipment Sample PASS Not fixed: EC Asymmetry

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle4 reports

2 reportsQC Inline

DHU 4.9%QC Endline2 days

All FAILQA Inline1 reports

2/3 FAILShipment Sample3 reports

No reportPre-final

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports11

Last report08/29

Cross-stage findings

Not fixed: EC Asymmetry

Found 23 times (37 pcs, 08/11–08/26) in earlier stages; latest Shipment Sample (08/29) still has 3 major

Missed in earlier stages: 2

AB Shading (Shipment Sample 08/25), CF Pulling yarn (Shipment Sample 08/25): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Shipment Sample 08/29 QGR2638054 (FAIL); please check if the report was completed

QA Inline DHU is 12.8× QC Endline

QA Inline DHU 62.5% vs QC Endline 4.9% (08/28–08/29, 2 days, 669 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Shipment Sample (08/29): EA Unsmooth/puckering/bubbling 1 (earlier 5 times), EI Inaccurate/skewed stitching 2 (earlier 5 times)

Found earlier but still reached later stages: 3

ED Gathering crease 2, CG Grinning 1, DB Run-off stitching 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EC Asymmetry (QA 9), EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

Caught in earlier stages

BA Thread ends (30), CC Skip stitch (17), CB Broken stitch (17), DJ Pleat (16), CE Broken seam (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	4 reports	4	90.0%
QC Inline	2 reports	—	73.4%
QC Endline	2 days	—	4.9%
QA Inline	1 reports	1	62.5%
Shipment Sample	3 reports	2	—

QC Endline daily DHU (last 10 days)

5.608/28

4.208/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
EC Asymmetry	4	16	12		5	4
BA Thread ends		10	3	15	2
CC Skip stitch	1	3	4	9
CB Broken stitch	1	6	8		2
DJ Pleat	1	10	4		1
ED Gathering crease	1	6	4	2		2
EI Inaccurate/skewed stitching	2	2			3	4
EA Unsmooth/puckering/bubbling	2	4			2	2

261210 LOGE · CB09/CB15/CB24… · Due 09/03Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

18 reportsQC Inline

DHU 15.5%QC Endline5 days

All FAILQA Inline6 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,000 / 8,000

PDF reports28

Last report08/29

Cross-stage findings

Not fixed: AD Fabric stains

Found 14 times (33 pcs, 08/06–09/02) in earlier stages; latest Final Random (08/29) still has 3 major

Missed in earlier stages: 1

GA Missing bartack/button (Shipment Sample 08/21): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/29): CB Broken stitch 1 (earlier 11 times), CC Skip stitch 2 (earlier 13 times), ED Gathering crease 2 (earlier 7 times)

Found earlier but still reached later stages: 4

EC Asymmetry 4, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 3, DJ Pleat 1 pcs (later stages total)

13 defects recorded as 'Others' without detail

QC Inline 13; cannot compare across stages

Duplicate report numbers

QGR2633024, QGR2635420, QGR2636988 have multiple reports with different content

Caught in earlier stages

CG Grinning (27), AC Fabric hole (26), CE Broken seam (24), DF Twisted seam/skewing (19), DE Cut to broken (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	81.8%
QC Inline	18 reports	—	31.9%
QC Endline	5 days	—	15.5%
QA Inline	6 reports	6	30.2%
Shipment Sample	1 reports	0	—
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

22.308/28

8.308/29

25.008/31

60.009/01

5.409/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	10	76	12	9	4
Others (no detail)		13	72
BA Thread ends	2	9	37	8		10
EA Unsmooth/puckering/bubbling	1	44		8	1
AD Fabric stains	4	8	15	6		3
CC Skip stitch	2	15	9			2
CG Grinning		26		1
AC Fabric hole			25	1

261212 LOGE · CS26 · Due 09/03Shipment Sample FAIL Latest Shipment Sample (08/19) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 6.6%QC Endline2 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty6,000 / 5,940

PDF reports18

Last report08/26

Cross-stage findings

Latest Shipment Sample (08/19) FAILED

10 major: Others (no detail) 1, AD Fabric stains 1, Others (no detail) 1, EC Asymmetry 1, CG Grinning 1, Others (no detail) 1, Others (no detail) 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: CG Grinning

Found 6 times (14 pcs, 08/08–08/26) in earlier stages; latest Shipment Sample (08/19) still has 1 major

Not fixed: AD Fabric stains

Found 10 times (19 pcs, 08/08–08/25) in earlier stages; latest Shipment Sample (08/19) still has 1 major

Not fixed: EC Asymmetry

Found 18 times (56 pcs, 08/08–08/26) in earlier stages; latest Shipment Sample (08/19) still has 4 major

Missed in earlier stages: 1

DJ Pleat (Pre-final 08/15): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 37.5% vs QC Inline 22.0%; QC Inline may be missing defects

QA Inline DHU is 5.7× QC Endline

QA Inline DHU 37.5% vs QC Endline 6.6% (08/28–08/29, 2 days, 350 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 1, CE Broken seam 1, BA Thread ends 8, DD Thread not straight/waving 3, CC Skip stitch 1, GB Missing sewing operation 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 6); zero in QC Endline records

Caught in earlier stages

CB Broken stitch (25), DI High-low/uneven (13), DA Exceed seam allowance (11), CA Thread tension (10), DB Run-off stitching (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	12 reports	—	22.0%
QC Endline	2 days	—	6.6%
QA Inline	2 reports	2	37.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	5.5%

QC Endline daily DHU (last 10 days)

6.608/28

6.608/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
EC Asymmetry	6	48		2	4
BA Thread ends	1	11	23	2		8
CB Broken stitch	1	24
CE Broken seam	4	16		3		1
AD Fabric stains	3	14		2	1	2
CC Skip stitch		17		2		1
CG Grinning	1	13			1
DI High-low/uneven		13

260911 LOGE · CS10 · Due 09/09Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline6 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,035 / 8,035

PDF reports11

Last report08/26

Cross-stage findings

Not fixed: ED Gathering crease

Found 5 times (14 pcs, 08/06–08/13) in earlier stages; latest Final Random (08/26) still has 3 major

QA Inline DHU is 2.8× QC Inline

QA Inline DHU 45.3% vs QC Inline 16.2%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/26): EA Unsmooth/puckering/bubbling 2 (earlier 17 times), CB Broken stitch 1 (earlier 6 times)

Found earlier but still reached later stages: 2

BB Missing cut seam allowance 4, AD Fabric stains 2 pcs (later stages total)

9 defects recorded as 'Others' without detail

QC Inline 9; cannot compare across stages

Duplicate report numbers

QGR2633385 have multiple reports with different content

Caught in earlier stages

DJ Pleat (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	2 reports	—	16.2%
QA Inline	6 reports	6	45.3%
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	6	11	60	2
BA Thread ends	2	5	3	7
CB Broken stitch	4		12	1
ED Gathering crease	1	11	2	3
Others (no detail)		9
DJ Pleat		5	3
BB Missing cut seam allowance			1	4
CE Broken seam	2		2

260942 LOGE · CP09/CP10/CP20 · Due 09/09Final Random PASS Not fixed: CE Broken seam

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle5 reports

3 reportsQC Inline

DHU 8.0%QC Endline5 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports10

Last report09/07

Cross-stage findings

Not fixed: CE Broken seam

Found 5 times (7 pcs, 08/24–08/31) in earlier stages; latest Final Random (09/07) still has 3 major

Found earlier but still reached later stages: 1

BB Missing cut seam allowance 3 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

QC Endline data errors: 8

08/28 CP10 260942-1 (defective pcs 268 > defects 98), 08/28 CP20 260942-2 (defective pcs 159 > defects 46), 08/29 CP20 260942-2 (defective pcs 104 > defects 70), 08/29 CP10 260942-1 (defective pcs 82 > defects 50)…

Caught in earlier stages

CC Skip stitch (125), ED Gathering crease (108), EC Asymmetry (31), DE Cut to broken (15), DJ Pleat (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	5 reports	5	69.6%
QC Inline	3 reports	—	31.7%
QC Endline	5 days	—	8.0%
QA Inline	1 reports	1	15.6%
Final Random	1 reports	0	2.0%

QC Endline daily DHU (last 10 days)

9.308/28

10.108/29

4.708/31

7.909/01

7.909/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	18	30	171	3	5
CC Skip stitch	2		123
ED Gathering crease	2		106
EC Asymmetry	8	4	18	1
Others (no detail)			27		1
DE Cut to broken	7	8
DJ Pleat	7	5
CE Broken seam	1	2	4		3

261142 OSIT · CP08 · Due 09/09Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

DHU 3.4%QC Endline3 days

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final3 reports

All PASSFinal Random1 reports

Order/Ship qty20,000 / 20,000

PDF reports23

Last report08/31

Cross-stage findings

Not fixed: CB Broken stitch

Found 13 times (23 pcs, 08/12–08/28) in earlier stages; latest Final Random (08/31) still has 3 major

Missed in earlier stages: 1

BB Missing cut seam allowance (Pre-final 08/25): first found in later stages, never recorded before

QA Inline DHU is 6.8× QC Inline

QA Inline DHU 43.0% vs QC Inline 6.3%; QC Inline may be missing defects

QA Inline DHU is 12.6× QC Endline

QA Inline DHU 43.0% vs QC Endline 3.4% (08/28–09/01, 3 days, 2864 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 6.5%

Recurring in small numbers: 2

Latest Final Random (08/31): AD Fabric stains 1 (earlier 14 times), EC Asymmetry 1 (earlier 17 times)

Found earlier but still reached later stages: 4

GA Missing bartack/button 1, DE Cut to broken 6, AC Fabric hole 1, CC Skip stitch 1 pcs (later stages total)

46 defects recorded as 'Others' without detail

1st Bundle 3, QC Inline 28, Pre-final 9, Final Random 6; cannot compare across stages

QC Endline data errors: 3

08/28 CP08 261142 (defective pcs 119 > defects 75), 08/31 CP08 261142 (defective pcs 14 > defects 9), 09/01 CP08 261142 (defective pcs 15 > defects 14)

Caught in earlier stages

DI High-low/uneven (58), DJ Pleat (18), ED Gathering crease (16), EA Uneven seam allowance (16), EA Unsmooth/puckering/bubbling (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	13 reports	—	6.3%
QC Endline	3 days	—	3.4%
QA Inline	4 reports	4	43.0%
Pre-final	3 reports	3	6.5%
Final Random	1 reports	0	3.5%

QC Endline daily DHU (last 10 days)

6.908/28

1.008/31

1.509/01

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends	7	58	28	12	37	11
DI High-low/uneven	4	54
EC Asymmetry	8	18	4	18	5	1
Others (no detail)	3	28	3		9	6
AD Fabric stains	3	15	15	1	12	1
CB Broken stitch	1	15		7	4	3
DJ Pleat	6	11		1
ED Gathering crease			16

261478 OSIT · CS25 · Due 09/09Final Random PASS Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty13,000 / 13,000

PDF reports14

Last report08/29

Cross-stage findings

Not fixed: EC Asymmetry

Found 14 times (40 pcs, 08/14–08/21) in earlier stages; latest Final Random (08/29) still has 6 major

Missed in earlier stages: 1

IA 2nd operation issue (Pre-final 08/21): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/29): ED Gathering crease 1 (earlier 22 times), CB Broken stitch 2 (earlier 4 times)

Found earlier but still reached later stages: 3

BA Thread ends 21, BB Missing cut seam allowance 3, CC Skip stitch 2 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (19), DB Run-off stitching (9), EA Unsmooth/puckering/bubbling (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	45.0%
QC Inline	8 reports	—	24.5%
QA Inline	3 reports	3	21.9%
Pre-final	1 reports	1	6.3%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
ED Gathering crease	3	64	2	4	1
EC Asymmetry	1	32	7	5	6
BA Thread ends		5	2	12	9
DI High-low/uneven	2	17
CB Broken stitch		6	2	2	2
BB Missing cut seam allowance		7		3
DB Run-off stitching		8	1
EA Unsmooth/puckering/bubbling		2	5

261691 OSIT · CS07 · Due 09/09Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 2.6%QC Endline3 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports9

Last report08/31

Cross-stage findings

Not fixed: ED Gathering crease

Found 6 times (18 pcs, 08/17–09/02) in earlier stages; latest Final Random (08/31) still has 3 major

Missed in earlier stages: 1

DJ Pleat (Final Random 08/31): first found in later stages, never recorded before

QA Inline DHU is 2.6× QC Inline

QA Inline DHU 35.9% vs QC Inline 13.8%; QC Inline may be missing defects

QA Inline DHU is 13.8× QC Endline

QA Inline DHU 35.9% vs QC Endline 2.6% (09/02–09/05, 3 days, 1226 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 14.4%

Recurring in small numbers: 1

Latest Final Random (08/31): AD Fabric stains 2 (earlier 10 times)

Found earlier but still reached later stages: 1

DF Twisted seam/skewing 5 pcs (later stages total)

5 defects recorded as 'Others' without detail

QA Inline 3, Pre-final 2; cannot compare across stages

QC Endline data errors: 3

09/02 CS06 261691 (defective pcs 30 > defects 26), 09/03 CS06 261691 (defective pcs 6 > defects 4), 09/05 CS06 261691 (defective pcs 3 > defects 2)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.9%
QC Inline	2 reports	—	13.8%
QC Endline	3 days	—	2.6%
QA Inline	2 reports	2	35.9%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	14.4%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

5.109/02

0.809/03

1.009/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
AD Fabric stains	11	9	24	4	2	3	2
ED Gathering crease	6	4	2	6		12	3
BA Thread ends	4	2	4			5	4
EC Asymmetry	2	3		2		2	1
DF Twisted seam/skewing	1	4			2	3
Others (no detail)			1	3		2
CB Broken stitch	1			3
AC Fabric hole	1			2

261969 OSIT · CS04 · Due 09/09Final Random PASS Not fixed: AD Fabric stains

No resultPP Sample1 reports

No reportPilot Run

2/3 FAIL1st Bundle3 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty6,000 / 6,000

PDF reports20

Last report08/28

Cross-stage findings

Not fixed: AD Fabric stains

Found 11 times (33 pcs, 08/12–08/25) in earlier stages; latest Final Random (08/28) still has 4 major

Not fixed: ED Gathering crease

Found 8 times (13 pcs, 08/12–08/20) in earlier stages; latest Final Random (08/28) still has 3 major

Missed in earlier stages: 4

EI Inaccurate/skewed stitching (Shipment Sample 08/13), DF Twisted seam/skewing (Pre-final 08/14), IA 2nd operation issue (Pre-final 08/14), IC Broken needle/metal contamination (Pre-final 08/14): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 27.1% vs QC Inline 13.1%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/28): EC Asymmetry 1 (earlier 9 times)

Found earlier but still reached later stages: 3

CG Grinning 1, EA Unsmooth/puckering/bubbling 2, CB Broken stitch 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 3, Shipment Sample 1, QA Inline 1; cannot compare across stages

Duplicate report numbers

QGR2634853 have multiple reports with different content

Caught in earlier stages

AC Fabric hole (15), CE Broken seam (11), DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	2	34.7%
QC Inline	10 reports	—	13.1%
QA Inline	3 reports	3	27.1%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	13.5%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
AD Fabric stains	5	23	5		2	4
BA Thread ends		10	6		12	8
ED Gathering crease	2	9	2	1	14	3
EC Asymmetry	3	6	6			1
AC Fabric hole	4	8	3
CE Broken seam	3	8
CB Broken stitch	2	2	1		1
DB Run-off stitching	1	4

261654 CIWH · CS08 · Due 09/14Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports7

Last report08/26

Cross-stage findings

Not fixed: AD Fabric stains

Found 5 times (9 pcs, 08/13–08/15) in earlier stages; latest Final Random (08/26) still has 3 major

Missed in earlier stages: 2

EG Wrong panel assembly (Final Random 08/26), BB Missing cut seam allowance (Final Random 08/26): first found in later stages, never recorded before

QA Inline DHU is 6.1× QC Inline

QA Inline DHU 51.6% vs QC Inline 8.5%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

QA Inline 2, QC Inline 5; cannot compare across stages

Caught in earlier stages

AC Fabric hole (22), CB Broken stitch (17), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	63.6%
QC Inline	2 reports	—	8.5%
QA Inline	2 reports	2	51.6%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
AC Fabric hole		3	19
CB Broken stitch	5	10	2
AD Fabric stains	6		3	3
BA Thread ends	2	4	3	2
Others (no detail)		5	2
EC Asymmetry	5
EI Inaccurate/skewed stitching	1		2
EA Unsmooth/puckering/bubbling			2	1

261137 LOGE · CS16/CS24 · Due 09/16Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,015 / 4,015

PDF reports6

Last report08/21

Cross-stage findings

Not fixed: CB Broken stitch

Found 7 times (26 pcs, 07/24–07/27) in earlier stages; latest Final Random (08/21) still has 3 major

Missed in earlier stages: 1

EA Unsmooth/puckering/bubbling (Final Random 08/21): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/21): DJ Pleat 1 (earlier 4 times)

Found earlier but still reached later stages: 3

BD Snagging 1, BA Thread ends 3, AD Fabric stains 2 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (14), EC Asymmetry (12), DB Run-off stitching (7), DF Twisted seam/skewing (6), ED Gathering crease (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	3 reports	—	46.5%
QA Inline	1 reports	1	37.5%
Final Random	1 reports	0	4.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CB Broken stitch	1	25		3
DI High-low/uneven		14
EC Asymmetry	1	10	1
DJ Pleat	1	5	1	1
BA Thread ends	2		2	3
DB Run-off stitching		7
DF Twisted seam/skewing	2		4
ED Gathering crease	2	3

261144 LOGE · CB19/CB21/CB26 · Due 09/16Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,005 / 5,005

PDF reports11

Last report08/21

Cross-stage findings

Not fixed: AD Fabric stains

Found 7 times (17 pcs, 07/27–08/03) in earlier stages; latest Final Random (08/21) still has 4 major

Recurring in small numbers: 1

Latest Final Random (08/21): CB Broken stitch 2 (earlier 3 times)

Caught in earlier stages

EA Unsmooth/puckering/bubbling (27), EC Asymmetry (18), DD Thread not straight/waving (13), CC Skip stitch (8), DA Exceed seam allowance (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.6%
QC Inline	6 reports	—	37.0%
QA Inline	2 reports	2	48.4%
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	2	16	9
AD Fabric stains	4	11	2	4
EC Asymmetry	5	8	5
BA Thread ends	1	2	4	7
DD Thread not straight/waving	2	6	5
CC Skip stitch	1	5	2
CB Broken stitch		4	1	2
DA Exceed seam allowance	1	5

261145 LOGE · CS04/CS22 · Due 09/16Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

10 reportsQC Inline

DHU 11.0%QC Endline1 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,000 / 8,000

PDF reports16

Last report09/05

Cross-stage findings

Not fixed: AD Fabric stains

Found 14 times (42 pcs, 08/14–08/28) in earlier stages; latest Final Random (09/05) still has 3 major

Recurring in small numbers: 1

Latest Final Random (09/05): DJ Pleat 1 (earlier 4 times)

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

9 defects recorded as 'Others' without detail

QC Inline 8, Final Random 1; cannot compare across stages

Caught in earlier stages

CC Skip stitch (48), DB Run-off stitching (45), CB Broken stitch (38), ED Gathering crease (24), DD Thread not straight/waving (21) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.9%
QC Inline	10 reports	—	32.8%
QC Endline	1 days	—	11.0%
QA Inline	3 reports	3	39.6%
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

11.008/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	6	44	24	2	8
CC Skip stitch	4	22	19	3
AD Fabric stains	4	25	10	3	3
DB Run-off stitching	2	27	16
CB Broken stitch	2	34		2
ED Gathering crease	1	3	15	5
DD Thread not straight/waving	3	18
DE Cut to broken		16

261283 OSIT · CS06 · Due 09/16Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty13,000 / 13,000

PDF reports16

Last report08/22

Cross-stage findings

Not fixed: ED Gathering crease

Found 12 times (35 pcs, 08/11–08/19) in earlier stages; latest Final Random (08/22) still has 4 major

Missed in earlier stages: 1

CC Skip stitch (Final Random 08/22): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 29.7% vs QC Inline 13.9%; QC Inline may be missing defects

Found earlier but still reached later stages: 2

EC Asymmetry 9, AD Fabric stains 2 pcs (later stages total)

22 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 3, QC Inline 16; cannot compare across stages

Caught in earlier stages

CB Broken stitch (15), EA Unsmooth/puckering/bubbling (14), EI Inaccurate/skewed stitching (7), AB Shading (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	63.6%
QC Inline	8 reports	—	13.9%
QA Inline	4 reports	4	29.7%
Pre-final	1 reports	1	5.7%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
EC Asymmetry	5	25	11	9
ED Gathering crease	4	25	6	9	4
BA Thread ends	2	5	2	15	5
Others (no detail)	3	16	3
CB Broken stitch	2	8	5
EA Unsmooth/puckering/bubbling		8	6
AD Fabric stains	4	5			2
EI Inaccurate/skewed stitching		7

261293 LOGE · CP07 · Due 09/16Final Random FAIL Latest Final Random (09/04) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

6 reportsQC Inline

DHU 11.1%QC Endline11 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All FAILFinal Random1 reports

Order/Ship qty4,000 / 4,000

PDF reports10

Last report09/08

Cross-stage findings

Latest Final Random (09/04) FAILED

17 major: DJ Pleat 1, ED Gathering crease 7, EA Unsmooth/puckering/bubbling 6, Others (no detail) 2, DE Cut to broken 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 8 times (29 pcs, 08/29–09/07) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: DE Cut to broken

Found 6 times (6 pcs, 08/29–09/08) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: EC Asymmetry

Found 4 times (11 pcs, 08/28–09/07) in earlier stages; latest Shipment Sample (09/05) still has 4 major

Missed in earlier stages: 4

DJ Pleat (Final Random 09/04), CB Broken stitch (Shipment Sample 09/05), CG Grinning (Shipment Sample 09/05), EI Inaccurate/skewed stitching (Shipment Sample 09/05): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

BA Thread ends 2, ED Gathering crease 7 pcs (later stages total)

5 defects recorded as 'Others' without detail

Final Random 2, Shipment Sample 3; cannot compare across stages

QC Endline data errors: 3

08/28 CP07 261293 (defective pcs 40 > defects 32), 09/01 CP07 261293 (defective pcs 59 > defects 54), 09/09 CP07 261293 (defective pcs 7 > defects 6)

Caught in earlier stages

EA Uneven seam allowance (70), DI High-low/uneven (43), CC Skip stitch (26), DB Run-off stitching (26), CE Broken seam (18) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	85.0%
QC Inline	6 reports	—	31.7%
QC Endline	11 days	—	11.1%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—
Final Random	1 reports	1	8.5%

QC Endline daily DHU (last 10 days)

13.608/29

8.408/31

13.509/01

11.509/02

15.909/03

13.409/04

15.409/05

9.709/07

6.809/08

1.409/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	2		217	1		2
ED Gathering crease			171	1		7
Others (no detail)			68		3	2
EA Uneven seam allowance			70
DI High-low/uneven		43
EA Unsmooth/puckering/bubbling	8		19	2	1	6
CC Skip stitch	1	5	19	1
DB Run-off stitching		14	12

261299 LOGE · CP17/CP19 · Due 09/16Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

6 reportsQC Inline

DHU 1.1%QC Endline5 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty12,000 / 12,000

PDF reports12

Last report08/29

Cross-stage findings

Not fixed: ED Gathering crease

Found 5 times (10 pcs, 08/18–08/25) in earlier stages; latest Final Random (08/29) still has 3 major

Missed in earlier stages: 3

FC Wrong label (Shipment Sample 08/26), CG Grinning (Shipment Sample 08/26), BB Missing cut seam allowance (Final Random 08/29): first found in later stages, never recorded before

QA Inline DHU is 34.1× QC Endline

QA Inline DHU 37.5% vs QC Endline 1.1% (08/28–09/03, 5 days, 4074 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (08/29): CE Broken seam 1 (earlier 6 times)

Found earlier but still reached later stages: 3

EC Asymmetry 4, EA Unsmooth/puckering/bubbling 1, DJ Pleat 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

ED Gathering crease (QA 7); zero in QC Endline records

QC Endline data errors: 2

08/28 CP17 261299-2 (defective pcs 9 > defects 3), 08/28 CP10 261299-2 (defective pcs 5 > defects 2)

Caught in earlier stages

DE Cut to broken (18), DI High-low/uneven (12), AD Fabric stains (12), GA Missing bartack/button (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	68.3%
QC Inline	6 reports	—	25.0%
QC Endline	5 days	—	1.1%
QA Inline	1 reports	1	37.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

0.208/28

5.808/29

2.408/31

0.509/02

1.409/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	10	27	33			5
EC Asymmetry	11	21	3	5	4
DE Cut to broken	3	14		1
CE Broken seam	2	12				1
ED Gathering crease	2	4		4		3
DI High-low/uneven	2	10
AD Fabric stains	1	11
Others (no detail)			6		2

261302 LOGE · CB36 · Due 09/16Shipment Sample FAIL Latest Shipment Sample (09/08) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

DHU 5.7%QC Endline10 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty4,000 / 4,000

PDF reports15

Last report09/08

Cross-stage findings

Latest Shipment Sample (09/08) FAILED

13 major: EI Inaccurate/skewed stitching 1, Others (no detail) 1, Others (no detail) 1, DF Twisted seam/skewing 1, Others (no detail) 1, EC Asymmetry 1, CC Skip stitch 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EB Measurement issue 1, AA Fabric defect 1, Others (no detail) 1

Not fixed: EB Measurement issue

Found 7 times (7 pcs, 08/15–08/19) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Not fixed: CC Skip stitch

Found 18 times (53 pcs, 08/15–09/08) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Not fixed: DF Twisted seam/skewing

Found 5 times (7 pcs, 08/15–08/29) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Not fixed: EC Asymmetry

Found 36 times (79 pcs, 08/15–09/08) in earlier stages; latest Shipment Sample (09/08) still has 3 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (12 pcs, 08/19–09/03) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Missed in earlier stages: 1

AA Fabric defect (Shipment Sample 09/08): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 35.9% vs QC Inline 21.8%; QC Inline may be missing defects

QA Inline DHU is 6.3× QC Endline

QA Inline DHU 35.9% vs QC Endline 5.7% (08/28–09/08, 10 days, 4600 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 3); zero in QC Endline records

Duplicate report numbers

QGR2635716, QGR2637004, QGR2637599 have multiple reports with different content

Caught in earlier stages

BA Thread ends (115), ED Gathering crease (47), DB Run-off stitching (27), CE Broken seam (20), CG Grinning (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	9 reports	—	21.8%
QC Endline	10 days	—	5.7%
QA Inline	2 reports	2	35.9%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

4.008/28

14.108/29

5.808/31

5.509/01

5.009/02

4.309/03

8.009/04

5.209/05

4.609/07

6.209/08

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends		1	15	95	4
EC Asymmetry	1	7	42	23	6	3
CC Skip stitch	1		2	50		1
ED Gathering crease	1			45	1
DB Run-off stitching			6	21
CE Broken seam			4	13	3
Others (no detail)				16		4
EA Unsmooth/puckering/bubbling		2	8		2	1

261303 LOGE · CP07/CP17 · Due 09/16Final Random PASS Not fixed: CE Broken seam

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 4.6%QC Endline3 days

No reportQA Inline

All FAILShipment Sample3 reports2 no result

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,000 / 4,000

PDF reports9

Last report09/08

Cross-stage findings

Not fixed: CE Broken seam

Found 7 times (11 pcs, 08/24–08/31) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Not fixed: CG Grinning

Found 3 times (6 pcs, 08/24–08/31) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Not fixed: EC Asymmetry

Found 9 times (20 pcs, 08/26–08/31) in earlier stages; latest Shipment Sample (09/08) still has 3 major

Not fixed: CC Skip stitch

Found 4 times (15 pcs, 08/26–08/31) in earlier stages; latest Shipment Sample (09/08) still has 1 major

Missed in earlier stages: 2

CB Broken stitch (Final Random 09/04), BB Missing cut seam allowance (Final Random 09/04): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

EI Inaccurate/skewed stitching 8, ED Gathering crease 6, BA Thread ends 10, DB Run-off stitching 2 pcs (later stages total)

QC Endline data errors: 3

08/28 CP17 261303 (defective pcs 153 > defects 53), 08/29 CP17 261303 (defective pcs 130 > defects 43), 08/31 CP17 261303 (defective pcs 111 > defects 44)

Caught in earlier stages

AD Fabric stains (31), EA Unsmooth/puckering/bubbling (8), DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	75.0%
QC Inline	2 reports	—	25.4%
QC Endline	3 days	—	4.6%
Shipment Sample	3 reports	1	—
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

4.808/28

4.408/29

4.608/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	Shipment Sample	Final Random
BA Thread ends		2	4	60		10
ED Gathering crease		10		21	4	2
AD Fabric stains			5	26
EC Asymmetry		8	7	5	7
CE Broken seam	2	3	4	2	5
CC Skip stitch		1		14	1
EI Inaccurate/skewed stitching	1				8
EA Unsmooth/puckering/bubbling	2	1		5

261304 LOGE · CP14 · Due 09/16Shipment Sample FAIL Latest Shipment Sample (09/09) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 8.2%QC Endline13 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,000 / 5,000

PDF reports8

Last report09/09

Cross-stage findings

Latest Shipment Sample (09/09) FAILED

12 major: Others (no detail) 1, EC Asymmetry 1, DB Run-off stitching 1, Others (no detail) 1, EC Asymmetry 1, GA Missing bartack/button 1, Others (no detail) 1, CF Pulling yarn 1, EC Asymmetry 1, DJ Pleat 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: EC Asymmetry

Found 17 times (63 pcs, 08/28–09/09) in earlier stages; latest Shipment Sample (09/09) still has 5 major

Not fixed: DJ Pleat

Found 3 times (5 pcs, 08/28–08/28) in earlier stages; latest Shipment Sample (09/09) still has 1 major

Not fixed: DB Run-off stitching

Found 11 times (30 pcs, 08/28–09/10) in earlier stages; latest Shipment Sample (09/09) still has 1 major

Missed in earlier stages: 2

GA Missing bartack/button (Shipment Sample 09/09), CF Pulling yarn (Shipment Sample 09/09): first found in later stages, never recorded before

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

QC Endline data errors: 3

08/28 CP14 261304 (defective pcs 22 > defects 14), 08/29 CP14 261304 (defective pcs 34 > defects 23), 08/31 CP14 261304 (defective pcs 39 > defects 24)

Caught in earlier stages

BA Thread ends (330), CC Skip stitch (69), EA Unsmooth/puckering/bubbling (61), ED Gathering crease (31), CE Broken seam (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	77.5%
QC Inline	4 reports	—	39.8%
QC Endline	13 days	—	8.2%
QA Inline	1 reports	1	31.2%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

14.809/01

21.809/02

13.209/03

5.709/04

21.109/05

10.209/07

9.109/08

4.809/09

2.309/10

1.409/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	2		328
CC Skip stitch		12	57
EC Asymmetry	7	8	47	1	5
EA Unsmooth/puckering/bubbling	1		58	2
Others (no detail)			29		3
ED Gathering crease	3		28
DB Run-off stitching		12	18		1
CE Broken seam	4	12		1

261645 OSIT · CP06 · Due 09/16Final Random PASS Not fixed: AD Fabric stains

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 7.0%QC Endline4 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports8

Last report09/09

Cross-stage findings

Not fixed: AD Fabric stains

Found 7 times (22 pcs, 09/03–09/07) in earlier stages; latest Final Random (09/09) still has 3 major

Pre-final DHU is 1.3× QC Endline

Pre-final DHU 8.8% vs QC Endline 7.0% (09/03–09/07, 4 days, 2240 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 3

CB Broken stitch 2, ED Gathering crease 2, EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

Caught in earlier stages

CC Skip stitch (32), DB Run-off stitching (12), EC Asymmetry (7), BD Snagging (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	97.5%
QC Inline	1 reports	—	26.0%
QC Endline	4 days	—	7.0%
QA Inline	1 reports	1	31.2%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	8.8%
Final Random	1 reports	0	3.8%

QC Endline daily DHU (last 10 days)

8.009/03

14.609/04

10.909/05

1.209/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
ED Gathering crease	9		30		2
BA Thread ends	2		27	3		4	4
EA Unsmooth/puckering/bubbling	15	1	15		2
CC Skip stitch	1	4	26	1
AD Fabric stains	3	3	16			5	3
Others (no detail)			18
DB Run-off stitching	1		11
CB Broken stitch	1	3		1		2

260884 LOGE · CS09/CS12 · Due 09/21Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

35 reportsQC Inline

DHU 7.4%QC Endline5 days

All FAILQA Inline8 reports

All FAILShipment Sample1 reports

1/2 FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty50,000 / 50,000

PDF reports49

Last report09/07

Cross-stage findings

Not fixed: CB Broken stitch

Found 21 times (71 pcs, 08/05–08/28) in earlier stages; latest Final Random (09/07) still has 3 major

Found earlier but still reached later stages: 2

DJ Pleat 2, BB Missing cut seam allowance 2 pcs (later stages total)

128 defects recorded as 'Others' without detail

1st Bundle 9, QC Inline 119; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 14); zero in QC Endline records

QC Endline data errors: 1

08/28 CS09 260884 (defective pcs 158 > defects 86)

Caught in earlier stages

CC Skip stitch (57), DB Run-off stitching (51), EB Measurement issue (26), DF Twisted seam/skewing (18), DD Thread not straight/waving (10) did not reach later stages

Found before bulk production (Shipment Sample): 6

EA Unsmooth/puckering/bubbling, EC Asymmetry, ED Gathering crease, AD Fabric stains, AC Fabric hole, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	17.3%
QC Inline	35 reports	—	36.4%
QC Endline	5 days	—	7.4%
QA Inline	8 reports	8	30.5%
Shipment Sample	1 reports	1	—
Pre-final	2 reports	1	2.9%
Final Random	1 reports	0	2.0%

QC Endline daily DHU (last 10 days)

5.308/28

4.008/29

7.608/31

8.309/01

13.609/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2	234	458	18		14	15
Others (no detail)	9	119	8
EI Inaccurate/skewed stitching	1	103		2	5	3	1
EA Unsmooth/puckering/bubbling	1	88		4	4	2	1
ED Gathering crease	5	62	20	8	2
CB Broken stitch	6	51		14		1	3
EC Asymmetry	1	59		6	7	1
AC Fabric hole		54	2	1	2	1	2

260915 SAIN · CB21 · Due 09/21Final Random PASS Not fixed: AD Fabric stains

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,870 / 1,760

PDF reports16

Last report08/26

Cross-stage findings

Not fixed: AD Fabric stains

Found 14 times (38 pcs, 08/01–08/20) in earlier stages; latest Final Random (08/26) still has 3 major

Missed in earlier stages: 1

GB Missing sewing operation (Final Random 08/20): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/26): CB Broken stitch 1 (earlier 6 times)

Found earlier but still reached later stages: 3

AC Fabric hole 1, CC Skip stitch 1, BA Thread ends 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (16), EI Inaccurate/skewed stitching (10), EC Asymmetry (9), DB Run-off stitching (8), DA Exceed seam allowance (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	8 reports	—	38.3%
QA Inline	3 reports	3	40.6%
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
AD Fabric stains	1	6	25	6	5
AC Fabric hole		4	21	2	1
EA Unsmooth/puckering/bubbling		2	9	5
CB Broken stitch		1	11		2
EI Inaccurate/skewed stitching		2		8
EC Asymmetry	4	4		1
DB Run-off stitching		1	7
DA Exceed seam allowance			8

260944 LOGE · CP02/CP09/CP11… · Due 09/21Final Random PASS Not fixed: EA Unsmooth/puckering/bubbling

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle4 reports

7 reportsQC Inline

DHU 8.8%QC Endline8 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports15

Last report09/09

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 6 times (10 pcs, 08/13–09/04) in earlier stages; latest Final Random (09/03) still has 3 major

Missed in earlier stages: 1

BD Snagging (Final Random 09/03): first found in later stages, never recorded before

QA Inline DHU is 6.0× QC Endline

QA Inline DHU 53.1% vs QC Endline 8.8% (08/28–09/05, 8 days, 3950 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

1 defects recorded as 'Others' without detail

QC Inline 1; cannot compare across stages

QC Endline data errors: 3

08/28 CP09 260944-1 (defective pcs 23 > defects 10), 08/29 CP09 260944-1 (defective pcs 48 > defects 18), 08/31 CP09 260944-1 (defective pcs 65 > defects 23)

Caught in earlier stages

CC Skip stitch (89), EC Asymmetry (72), DB Run-off stitching (49), AD Fabric stains (42), ED Gathering crease (25) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	4 reports	4	77.5%
QC Inline	7 reports	—	37.1%
QC Endline	8 days	—	8.8%
QA Inline	2 reports	2	53.1%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

2.308/28

3.808/29

4.808/31

11.809/01

16.909/02

15.809/03

8.809/04

4.609/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		9	38	141	3	9
CC Skip stitch		4	11	74
EC Asymmetry	4	18	12	27	11
DB Run-off stitching				49
AD Fabric stains		3	13	25	1
ED Gathering crease	1	1		23
DD Thread not straight/waving	1	1	16		4
CB Broken stitch		4	10		3

260245 MKSC · CB17 · Due 09/02Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,450 / 1,000

PDF reports13

Last report08/21

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Final Random 08/04), DF Twisted seam/skewing (Final Random 08/21): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/21): CE Broken seam 1 (earlier 6 times)

Found earlier but still reached later stages: 2

BB Missing cut seam allowance 1, AD Fabric stains 1 pcs (later stages total)

10 defects recorded as 'Others' without detail

PP Sample 3, 1st Bundle 3, QA Inline 3, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (36), DA Exceed seam allowance (18), ED Gathering crease (12), EB Measurement issue (10), EA Unsmooth/puckering/bubbling (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	76.9%
QC Inline	5 reports	—	40.8%
QA Inline	3 reports	3	16.7%
Final Random	2 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	4	6	22	4
DA Exceed seam allowance		3	15
ED Gathering crease			12
CE Broken seam		2		8	1
Others (no detail)	3	3		3	1
EB Measurement issue			10
AD Fabric stains			8		1
EA Unsmooth/puckering/bubbling			8

260250 MKSC · CP01 · Due 09/02Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty2,150 / 950

PDF reports7

Last report08/26

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/26): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/26): BA Thread ends 1 (earlier 3 times)

Found earlier but still reached later stages: 2

CC Skip stitch 1, ED Gathering crease 1 pcs (later stages total)

Caught in earlier stages

CG Grinning (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%
QA Inline	2 reports	2	39.1%
Final Random	4 reports	0	2.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	7	9	14
CG Grinning	2	6
ED Gathering crease		5	1
CC Skip stitch	1	1	1
DJ Pleat		2
CA Thread tension	1
BB Missing cut seam allowance	1
AD Fabric stains		1

260251 MKSC · CP04/CP05 · Due 09/02Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,200 / 600

PDF reports7

Last report08/25

Cross-stage findings

Missed in earlier stages: 2

CB Broken stitch (Final Random 07/11), CD Needle hole (Final Random 08/25): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

BB Missing cut seam allowance 1, ED Gathering crease 1, EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 2, Final Random 1; cannot compare across stages

Caught in earlier stages

CC Skip stitch (17), EC Asymmetry (8), DE Cut to broken (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	85.0%
QC Inline	1 reports	—	75.0%
QA Inline	1 reports	1	37.5%
Final Random	3 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	15		2	4
CC Skip stitch	3	14
EA Unsmooth/puckering/bubbling	1		6	1
EC Asymmetry	4	4
Others (no detail)	3		2	1
DE Cut to broken		6
BB Missing cut seam allowance	4			1
ED Gathering crease	2			1

260253 MKSC · CB03/CB05/CB06… · Due 09/02Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,600 / 850

PDF reports16

Last report08/25

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Final Random 07/22), DF Twisted seam/skewing (Final Random 08/17): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/25): EC Asymmetry 1 (earlier 21 times)

Found earlier but still reached later stages: 3

CB Broken stitch 2, DJ Pleat 1, AD Fabric stains 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1, Pilot Run 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (21), ED Gathering crease (16), DA Exceed seam allowance (14), CE Broken seam (11), AC Fabric hole (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	2 reports	2	65.4%
QC Inline	6 reports	—	37.7%
QA Inline	1 reports	1	18.8%
Final Random	3 reports	0	4.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	6	26	1	3
EA Unsmooth/puckering/bubbling	5	3	13
ED Gathering crease	3	3	10
DA Exceed seam allowance	1		13
AD Fabric stains			12		1
CE Broken seam		1	10
BA Thread ends				3	7
AC Fabric hole	1		7

260254 MKSC · CP01/CP03/CP07 · Due 09/02Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty2,600 / 1,400

PDF reports8

Last report08/24

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 07/21), AD Fabric stains (Final Random 08/11): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Final Random 07/22 QGR2629209 (FAIL); please check if the report was completed

Found earlier but still reached later stages: 4

DB Run-off stitching 1, CE Broken seam 1, CB Broken stitch 2, BA Thread ends 15 pcs (later stages total)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Duplicate report numbers

QGR2636211 have multiple reports with different content

Caught in earlier stages

ED Gathering crease (12), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QA Inline	2 reports	2	32.8%
Final Random	5 reports	1	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	4	3	15
ED Gathering crease	1	11
CG Grinning	3	2
BB Missing cut seam allowance			5
CE Broken seam	3		1
CB Broken stitch	1	1	2
DB Run-off stitching	1		1
Others (no detail)		2

260255 MKSC · CP04 · Due 09/02Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random8 reports

Order/Ship qty2,200 / 700

PDF reports13

Last report08/25

Cross-stage findings

Missed in earlier stages: 5

DJ Pleat (Shipment Sample 07/09), CB Broken stitch (Shipment Sample 07/09), CE Broken seam (Shipment Sample 07/09), DD Thread not straight/waving (Shipment Sample 07/09), CF Pulling yarn (Final Random 07/20): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/25): BA Thread ends 1 (earlier 4 times), AD Fabric stains 1 (earlier 3 times)

Found earlier but still reached later stages: 4

ED Gathering crease 1, EC Asymmetry 3, BB Missing cut seam allowance 5, EA Unsmooth/puckering/bubbling 3 pcs (later stages total)

Duplicate report numbers

QGR2627521 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	77.5%
QC Inline	1 reports	—	68.8%
QA Inline	1 reports	1	46.9%
Shipment Sample	1 reports	0	—
Final Random	8 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	8	11	6		14
AD Fabric stains	4	4	2		7
EC Asymmetry	6		2	3
BB Missing cut seam allowance	4	2			5
CC Skip stitch	5	2	2
EA Unsmooth/puckering/bubbling			2	2	1
CB Broken stitch				1	3
ED Gathering crease	2				1

260277 MKSC · CB13 · Due 09/02Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty6,634 / 700

PDF reports11

Last report08/03

Cross-stage findings

Missed in earlier stages: 4

AB Shading (Final Random 07/13), ED Gathering crease (Final Random 07/13), GA Missing bartack/button (Final Random 07/27), EI Inaccurate/skewed stitching (Final Random 07/27): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/03): EC Asymmetry 1 (earlier 6 times), CG Grinning 1 (earlier 3 times)

Found earlier but still reached later stages: 5

CB Broken stitch 1, AD Fabric stains 3, DJ Pleat 1, CE Broken seam 1, EA Unsmooth/puckering/bubbling 5 pcs (later stages total)

3 defects recorded as 'Others' without detail

Final Random 2, QA Inline 1; cannot compare across stages

Caught in earlier stages

DD Thread not straight/waving (13), CC Skip stitch (10), DE Cut to broken (8), DA Exceed seam allowance (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	5 reports	—	44.8%
QA Inline	1 reports	1	25.0%
Final Random	5 reports	1	6.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	15		9
AD Fabric stains	17		3
EC Asymmetry	15		2
DD Thread not straight/waving	13
CC Skip stitch	10
CG Grinning	6	2	2
DJ Pleat	8		1
ED Gathering crease		2	7

260294 MKSC · CB22 · Due 09/02Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

15 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty7,968 / 500

PDF reports24

Last report08/21

Cross-stage findings

Missed in earlier stages: 3

DD Thread not straight/waving (Shipment Sample 07/15), BD Snagging (Final Random 07/27), AC Fabric hole (Final Random 08/17): first found in later stages, never recorded before

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 2, CG Grinning 2, ED Gathering crease 1, DJ Pleat 1, AD Fabric stains 1, CB Broken stitch 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 3, Final Random 1; cannot compare across stages

Caught in earlier stages

BB Missing cut seam allowance (41), EC Asymmetry (32), CE Broken seam (11), DB Run-off stitching (11), CC Skip stitch (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.6%
QC Inline	15 reports	—	44.2%
QA Inline	2 reports	2	20.3%
Shipment Sample	1 reports	0	—
Final Random	4 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BB Missing cut seam allowance	3	36	2
BA Thread ends	3	27			8
EC Asymmetry	4	26	2
EA Unsmooth/puckering/bubbling	3	24	2		2
ED Gathering crease	2	20		1
CG Grinning	2	8	4		2
DJ Pleat	1	13			1
CE Broken seam	1	9	1

260296 MKSC · CP03/CP04/CP06 · Due 09/02Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty5,428 / 660

PDF reports8

Last report08/14

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Pre-final 07/31): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/14): BA Thread ends 1 (earlier 3 times)

Found earlier but still reached later stages: 3

DJ Pleat 1, CB Broken stitch 2, EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

Caught in earlier stages

AD Fabric stains (9), CC Skip stitch (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
QC Inline	3 reports	—	26.2%
Pre-final	1 reports	0	2.5%
Final Random	2 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Inline	Pre-final	Final Random
BA Thread ends		28	3	10
AD Fabric stains		9
DJ Pleat		6	1
CB Broken stitch	1	4		2
CC Skip stitch		6
DD Thread not straight/waving		4
EC Asymmetry	4
DB Run-off stitching		3

260297 MKSC · CP03/CP07/CP17 · Due 09/02Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run1 reports

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty6,232 / 1,000

PDF reports14

Last report08/21

Cross-stage findings

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 07/21): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/21): ED Gathering crease 1 (earlier 8 times), BA Thread ends 1 (earlier 8 times)

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

11 defects recorded as 'Others' without detail

Pilot Run 3, 1st Bundle 2, QA Inline 6; cannot compare across stages

Caught in earlier stages

EC Asymmetry (34), AD Fabric stains (33), DJ Pleat (31), DD Thread not straight/waving (9), CB Broken stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
1st Bundle	2 reports	2	75.0%
QC Inline	6 reports	—	74.0%
QA Inline	2 reports	2	57.8%
Final Random	3 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends		4	35	4	5
EC Asymmetry	1	5	24	4
AD Fabric stains		4	23	6
DJ Pleat		3	28
ED Gathering crease	1	2	16	2	3
EA Unsmooth/puckering/bubbling	1	4	4	6	2
Others (no detail)	3	2		6
DD Thread not straight/waving			7	2

260740 GECL · CS14/CS15/CS22 · Due 09/02Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random3 reports

Order/Ship qty2,000 / 320

PDF reports8

Last report08/11

Cross-stage findings

Missed in earlier stages: 4

DB Run-off stitching (Pre-final 07/11), AD Fabric stains (Final Random 07/24), DE Cut to broken (Final Random 08/11), CE Broken seam (Final Random 08/11): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CC Skip stitch 9, CB Broken stitch 3 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (14), CG Grinning (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	54.7%
QA Inline	1 reports	1	56.2%
Shipment Sample	1 reports	0	—
Pre-final	1 reports	1	28.0%
Final Random	3 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	12	3	5	7
EC Asymmetry	9	5
CC Skip stitch		2	6	3
CG Grinning		7
CB Broken stitch	3		3
DJ Pleat	3
EI Inaccurate/skewed stitching	3
DA Exceed seam allowance	3

260745 GECL · CS03/CS17 · Due 09/02Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

5 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random3 reports

Order/Ship qty6,980 / 750

PDF reports12

Last report08/12

Cross-stage findings

Missed in earlier stages: 4

DL Wrong trim position (Shipment Sample 07/20), DH Pressing mark (Shipment Sample 07/20), EA Unsmooth/puckering/bubbling (Shipment Sample 07/20), EI Inaccurate/skewed stitching (Shipment Sample 07/20): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/12): ED Gathering crease 1 (earlier 4 times)

Found earlier but still reached later stages: 2

EC Asymmetry 2, DJ Pleat 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

Pre-final 3, 1st Bundle 2; cannot compare across stages

Caught in earlier stages

GA Missing bartack/button (7), CA Thread tension (5) did not reach later stages

Found before bulk production (Shipment Sample, Pre-final): 7

CE Broken seam, CF Pulling yarn, DB Run-off stitching, CB Broken stitch, AD Fabric stains, AA Fabric defect, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	65.0%
QC Inline	5 reports	—	22.8%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	15.2%
Final Random	3 reports	0	3.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	4	29		5	8
AD Fabric stains		8	1	2	6
ED Gathering crease		13			3
EC Asymmetry	3	7	1		1
CE Broken seam		8		3
CB Broken stitch		7		3
GA Missing bartack/button		7
Others (no detail)	2			3

260895 LOGE · CS10 · Due 09/02Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

DHU 10.8%QC Endline2 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty12,000 / 12,000

PDF reports19

Last report09/02

Cross-stage findings

Missed in earlier stages: 2

EI Inaccurate/skewed stitching (Shipment Sample 08/11), CC Skip stitch (Shipment Sample 08/11): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/02): CB Broken stitch 2 (earlier 3 times), DJ Pleat 1 (earlier 4 times)

Found earlier but still reached later stages: 5

EC Asymmetry 1, DE Cut to broken 1, EA Unsmooth/puckering/bubbling 2, CG Grinning 1, CE Broken seam 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 7); zero in QC Endline records

Caught in earlier stages

ED Gathering crease (45), BB Missing cut seam allowance (30), EB Measurement issue (25), CH Incorrect stitch density (24), DB Run-off stitching (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	81.8%
QC Inline	13 reports	—	67.6%
QC Endline	2 days	—	10.8%
QA Inline	2 reports	2	37.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	1.9%

QC Endline daily DHU (last 10 days)

11.908/28

4.608/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	7	140	86	2		6
EI Inaccurate/skewed stitching		59			3
EA Unsmooth/puckering/bubbling	2	39		5	2
ED Gathering crease	6	33	6
BB Missing cut seam allowance	5	17		8
EC Asymmetry	3	22			1
EB Measurement issue		25
CH Incorrect stitch density		24

260940 LOGE · CP08/CP15/CP17 · Due 09/02No final QA Inline DHU is 3.8× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle5 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,000 / 3,000

PDF reports15

Last report08/11

Cross-stage findings

QA Inline DHU is 3.8× QC Inline

QA Inline DHU 64.1% vs QC Inline 16.7%; QC Inline may be missing defects

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

BA Thread ends (60), EC Asymmetry (34), CE Broken seam (32), DA Exceed seam allowance (19), CB Broken stitch (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	5 reports	5	84.0%
QC Inline	8 reports	—	16.7%
QA Inline	2 reports	2	64.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
BA Thread ends	17	40	3
EC Asymmetry	11	8	15
CE Broken seam	11	17	4
DA Exceed seam allowance	1	17	1
CB Broken stitch	1	16
CC Skip stitch	5	11
EA Unsmooth/puckering/bubbling	4	1	8
CG Grinning	7	3	1

261588 LOGE · CB23/CB30 · Due 09/02Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 2.1%QC Endline1 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports11

Last report08/29

Cross-stage findings

Missed in earlier stages: 2

AB Shading (Shipment Sample 08/25), GA Missing bartack/button (Final Random 08/29): first found in later stages, never recorded before

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 57.8% vs QC Inline 24.4%; QC Inline may be missing defects

QA Inline DHU is 27.5× QC Endline

QA Inline DHU 57.8% vs QC Endline 2.1% (08/28–08/28, 1 days, 195 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (08/29): BB Missing cut seam allowance 1 (earlier 4 times)

Found earlier but still reached later stages: 6

EB Measurement issue 1, CB Broken stitch 1, EA Unsmooth/puckering/bubbling 7, EC Asymmetry 1, AC Fabric hole 1, DJ Pleat 2 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 10); zero in QC Endline records

Caught in earlier stages

EI Inaccurate/skewed stitching (18), CC Skip stitch (7), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	80.0%
QC Inline	4 reports	—	24.4%
QC Endline	1 days	—	2.1%
QA Inline	2 reports	2	57.8%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

2.108/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
EA Unsmooth/puckering/bubbling	1	5	7		3	7
EC Asymmetry	2	5	6		8	1
EI Inaccurate/skewed stitching	2	3	4		9
BA Thread ends		2	2	4	3		7
EB Measurement issue	2	3			3	1
BB Missing cut seam allowance		1	7				1
CC Skip stitch		1	5		1
CB Broken stitch	1		3				1

261690 OSIT · CB07/CS07 · Due 09/02Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports2 no result

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty5,000 / 5,000

PDF reports14

Last report08/19

Cross-stage findings

Missed in earlier stages: 2

EI Inaccurate/skewed stitching (Shipment Sample 08/10), IA 2nd operation issue (Pre-final 08/11): first found in later stages, never recorded before

QA Inline DHU is 6.3× QC Inline

QA Inline DHU 78.1% vs QC Inline 12.3%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/19): CB Broken stitch 1 (earlier 8 times), DF Twisted seam/skewing 2 (earlier 3 times)

Found earlier but still reached later stages: 6

EC Asymmetry 1, DB Run-off stitching 2, AB Shading 2, CC Skip stitch 2, ED Gathering crease 1, AC Fabric hole 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

Pre-final 2, QA Inline 2; cannot compare across stages

Caught in earlier stages

DJ Pleat (12), EA Unsmooth/puckering/bubbling (12), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	63.6%
QC Inline	6 reports	—	12.3%
QA Inline	3 reports	1	78.1%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	4.0%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	5	7	4		20	8
ED Gathering crease	6	8	3		1
DF Twisted seam/skewing		11				2
DJ Pleat	1	9	2
EA Unsmooth/puckering/bubbling	3	9
CB Broken stitch	2	2	5		1	1
DI High-low/uneven		4	2
EC Asymmetry	1		3	1

260120 SAIN · CS07/CS08 · Due 09/07Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,106 / 1,098

PDF reports4

Last report09/02

Cross-stage findings

Missed in earlier stages: 2

DJ Pleat (Final Random 09/02), HA Poor pressing (Final Random 09/02): first found in later stages, never recorded before

Found before bulk production (Final Random): 7

ED Gathering crease, EI Inaccurate/skewed stitching, AB Shading, BA Thread ends, AC Fabric hole, CB Broken stitch, CC Skip stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	20.0%
Final Random	3 reports	0	4.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
BA Thread ends		11
ED Gathering crease	5	2
EI Inaccurate/skewed stitching		5
EC Asymmetry	3
GB Missing sewing operation	2
AB Shading		1
AC Fabric hole		1
CB Broken stitch		1

260123 SAIN · CS04/CS08/CS10 · Due 09/07Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty4,460 / 990

PDF reports4

Last report09/02

Cross-stage findings

Missed in earlier stages: 3

EC Asymmetry (Final Random 09/01), AB Shading (Final Random 09/02), AD Fabric stains (Final Random 09/02): first found in later stages, never recorded before

Found before bulk production (Final Random): 4

BA Thread ends, BD Snagging, ED Gathering crease, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	50.0%
Final Random	3 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
BA Thread ends		16
ED Gathering crease	3	1
CA Thread tension	4
FC Wrong label	4
EI Inaccurate/skewed stitching		3
EA Unsmooth/puckering/bubbling	3
CH Incorrect stitch density	2
BD Snagging		1

253613 MKSC · CB04/CB07 · Due 09/09Final Random PASS Missed in earlier stages: 6

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty2,300 / 500

PDF reports4

Last report09/02

Cross-stage findings

Missed in earlier stages: 6

CC Skip stitch (Final Random 07/09), BA Thread ends (Final Random 07/09), BB Missing cut seam allowance (Final Random 07/09), CG Grinning (Final Random 07/13), EA Unsmooth/puckering/bubbling (Final Random 09/02), CB Broken stitch (Final Random 09/02): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EC Asymmetry 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Caught in earlier stages

CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	50.0%
Final Random	3 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
CE Broken seam	6
BA Thread ends		6
DA Exceed seam allowance	4
EC Asymmetry	3	1
DB Run-off stitching	3
CC Skip stitch		2
BB Missing cut seam allowance		1
CG Grinning		1

253712 MKSC · CB02/CB06 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

13 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty7,700 / 2,000

PDF reports18

Last report08/18

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Final Random 08/05), AF Crushed foam cup (Final Random 08/05): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/18): ED Gathering crease 1 (earlier 13 times)

Found earlier but still reached later stages: 1

AD Fabric stains 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

Final Random 2, QC Inline 3; cannot compare across stages

Duplicate report numbers

QGR2629190 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (45), EA Unsmooth/puckering/bubbling (39), DD Thread not straight/waving (27), CC Skip stitch (16), CG Grinning (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	13 reports	—	48.6%
QA Inline	1 reports	1	21.9%
Final Random	3 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	37	3
EA Unsmooth/puckering/bubbling		36	3
ED Gathering crease	3	29	1	5
DD Thread not straight/waving	2	25
CC Skip stitch		16
CG Grinning		13
CE Broken seam	1	12
DJ Pleat	1	10

253716 MKSC · CP03/CP05 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty3,716 / 1,500

PDF reports6

Last report07/28

Cross-stage findings

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 07/20): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/28): EC Asymmetry 1 (earlier 6 times)

Found earlier but still reached later stages: 6

DJ Pleat 1, BA Thread ends 7, ED Gathering crease 1, CE Broken seam 3, CB Broken stitch 1, BD Snagging 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

QA Inline 7; cannot compare across stages

Caught in earlier stages

DE Cut to broken (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	81.2%
QA Inline	1 reports	1	34.4%
Final Random	3 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	11		7
EC Asymmetry	14		1
DJ Pleat	8		1
Others (no detail)		7
DE Cut to broken	5
CB Broken stitch	4		1
ED Gathering crease	1	2	1
CE Broken seam		1	3

253717 MKSC · CB17/CP05/CP17 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,481 / 1,000

PDF reports5

Last report08/01

Cross-stage findings

Missed in earlier stages: 2

CE Broken seam (Final Random 07/20), CB Broken stitch (Final Random 07/20): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

DJ Pleat 1, BA Thread ends 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

ED Gathering crease (5), CA Thread tension (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	1 reports	—	0.0%
QA Inline	1 reports	1	34.4%
Final Random	2 reports	0	5.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	3	1	2
ED Gathering crease	1	4
CA Thread tension	4	1
AC Fabric hole	2	2
Others (no detail)	3
EC Asymmetry	1	2
DJ Pleat	1		1
EA Unsmooth/puckering/bubbling	2

260248 MKSC · CB01 · Due 09/09Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,900 / 900

PDF reports4

Last report07/16

Cross-stage findings

Missed in earlier stages: 3

BA Thread ends (Final Random 07/09), BB Missing cut seam allowance (Final Random 07/09), ED Gathering crease (Final Random 07/16): first found in later stages, never recorded before

Caught in earlier stages

CC Skip stitch (8), EA Unsmooth/puckering/bubbling (8), DB Run-off stitching (7), CE Broken seam (6), CB Broken stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	38.0%
Final Random	2 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
CC Skip stitch	8
EA Unsmooth/puckering/bubbling	8
DB Run-off stitching	7
CE Broken seam	6
CB Broken stitch	5
BA Thread ends		5
DH Pressing mark	4
BB Missing cut seam allowance		1

260271 MKSC · CB08/CB22 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty3,000 / 1,000

PDF reports22

Last report09/01

Cross-stage findings

Missed in earlier stages: 2

DB Run-off stitching (Final Random 07/21), DF Twisted seam/skewing (Final Random 08/03): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/01): BA Thread ends 1 (earlier 5 times), ED Gathering crease 1 (earlier 8 times), EA Unsmooth/puckering/bubbling 1 (earlier 7 times)

Found earlier but still reached later stages: 3

CG Grinning 1, AD Fabric stains 1, CB Broken stitch 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

1st Bundle 1, Final Random 3, QA Inline 3; cannot compare across stages

Caught in earlier stages

EC Asymmetry (41), DD Thread not straight/waving (21), DI High-low/uneven (14), DJ Pleat (11), CE Broken seam (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	100.0%
QC Inline	12 reports	—	47.1%
QA Inline	2 reports	2	18.8%
Final Random	4 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	1	7	28	5
CG Grinning		5	21		1
ED Gathering crease		2	17	1	1
DD Thread not straight/waving			21
BA Thread ends		3	12		4
EA Unsmooth/puckering/bubbling		6	8	1	2
DI High-low/uneven			14
DJ Pleat		2	9

260273 MKSC · CP06 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,709 / 1,000

PDF reports7

Last report08/01

Cross-stage findings

Missed in earlier stages: 2

HA Poor pressing (Final Random 07/21), CA Thread tension (Final Random 08/01): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/01): EA Unsmooth/puckering/bubbling 1 (earlier 7 times), BA Thread ends 1 (earlier 3 times)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

AD Fabric stains (19), DI High-low/uneven (18), ED Gathering crease (6), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	95.0%
QC Inline	3 reports	—	25.0%
QA Inline	1 reports	1	25.0%
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
AD Fabric stains		18	1
DI High-low/uneven		18
EA Unsmooth/puckering/bubbling	7	3	5	1
BA Thread ends	2	6		3
ED Gathering crease	4		2
CE Broken seam	2	3
CC Skip stitch		3
DB Run-off stitching		3

260276 MKSC · CS19 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports4

Last report08/07

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

HA Poor pressing 1, AD Fabric stains 1 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (9), EC Asymmetry (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	1 reports	—	25.0%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
BA Thread ends	6	8	2
DI High-low/uneven	4	5
EC Asymmetry	6	2
AD Fabric stains	2	2	1
DJ Pleat	2	1
CG Grinning	1	2
HA Poor pressing	1		1
CC Skip stitch	2

260281 MKSC · CB15/CB17 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,350 / 700

PDF reports11

Last report09/04

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 08/11), CH Incorrect stitch density (Final Random 09/04): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

BA Thread ends 4, CB Broken stitch 2, DJ Pleat 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (34), ED Gathering crease (23), EA Unsmooth/puckering/bubbling (17), CG Grinning (15), AD Fabric stains (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.4%
QC Inline	5 reports	—	37.2%
QA Inline	2 reports	2	21.9%
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	4	27	3
ED Gathering crease	5	18
EA Unsmooth/puckering/bubbling	2	8	7
CG Grinning	3	11	1
AD Fabric stains		14
BA Thread ends	2	3		4
DA Exceed seam allowance		8
CB Broken stitch		2		2

260288 MKSC · CB08/CB09 · Due 09/09Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No resultPilot Run3 reports

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,926 / 930

PDF reports9

Last report07/28

Cross-stage findings

Missed in earlier stages: 5

BB Missing cut seam allowance (Final Random 07/16), BA Thread ends (Final Random 07/16), DJ Pleat (Final Random 07/16), BD Snagging (Final Random 07/28), EE Raw edge (Final Random 07/28): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/28): CB Broken stitch 2 (earlier 4 times)

Found earlier but still reached later stages: 2

CE Broken seam 1, CC Skip stitch 1 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
QC Inline	2 reports	—	45.3%
Shipment Sample	1 reports	0	—
Final Random	3 reports	0	4.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Inline	Final Random
CB Broken stitch		9	3
CE Broken seam		8	1
CC Skip stitch		5	1
CA Thread tension		4
BA Thread ends			4
DD Thread not straight/waving		3
EC Asymmetry	2
BB Missing cut seam allowance			2

260295 MKSC · CB07/CB22 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,000 / 380

PDF reports10

Last report07/27

Cross-stage findings

Missed in earlier stages: 2

DF Twisted seam/skewing (Final Random 07/27), AD Fabric stains (Final Random 07/27): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/27): CB Broken stitch 1 (earlier 4 times)

Found earlier but still reached later stages: 4

DB Run-off stitching 1, DJ Pleat 1, BA Thread ends 2, CG Grinning 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 3, Pilot Run 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (11), CE Broken seam (10), EA Unsmooth/puckering/bubbling (8), EI Inaccurate/skewed stitching (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	1 reports	1	69.2%
QC Inline	3 reports	—	42.7%
QA Inline	1 reports	1	21.9%
Final Random	2 reports	0	4.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	9	1		1
CE Broken seam	2		7	1
EA Unsmooth/puckering/bubbling	2		6
DB Run-off stitching		1	5		1
DJ Pleat	2		4		1
CB Broken stitch	1		4	1	1
BA Thread ends	1		3		2
EI Inaccurate/skewed stitching	2	3

260318 MKSC · CP08/CP17 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty2,643 / 600

PDF reports12

Last report08/28

Cross-stage findings

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 07/29): first found in later stages, never recorded before

QA Inline DHU is 1.9× QC Inline

QA Inline DHU 50.0% vs QC Inline 26.6%; QC Inline may be missing defects

Found earlier but still reached later stages: 3

EA Unsmooth/puckering/bubbling 3, CB Broken stitch 2, AD Fabric stains 1 pcs (later stages total)

13 defects recorded as 'Others' without detail

Pilot Run 2, 1st Bundle 3, QA Inline 8; cannot compare across stages

Caught in earlier stages

EC Asymmetry (28), DF Twisted seam/skewing (6), EI Inaccurate/skewed stitching (5), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	2 reports	2	102.5%
QC Inline	2 reports	—	26.6%
QA Inline	1 reports	1	50.0%
Final Random	3 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	11	10	5	2
BA Thread ends	1	4	5	3	5
Others (no detail)	2	3		8
EA Unsmooth/puckering/bubbling	1	6			3
DF Twisted seam/skewing		5	1
EI Inaccurate/skewed stitching	4			1
CG Grinning		4		1
BB Missing cut seam allowance			2		3

260324 MKSC · CP01/CP03 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty400 / 400

PDF reports7

Last report09/01

Cross-stage findings

Missed in earlier stages: 2

CC Skip stitch (Final Random 07/27), AD Fabric stains (Final Random 09/01): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

GA Missing bartack/button 2 pcs (later stages total)

6 defects recorded as 'Others' without detail

Pilot Run 1, 1st Bundle 4, QA Inline 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	52.5%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QA Inline	Final Random
BA Thread ends		3	1	7
EA Unsmooth/puckering/bubbling	2	2	5
Others (no detail)	1	4	1
EI Inaccurate/skewed stitching	3	1
EC Asymmetry	3	1
CG Grinning		4
GA Missing bartack/button		1	1	2
ED Gathering crease		2	1

260342 MKSC · CS07/CS17 · Due 09/09Final Random PASS QA Inline DHU is 1.8× QC Inline

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,019 / 400

PDF reports9

Last report08/13

Cross-stage findings

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 28.1% vs QC Inline 15.9%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/13): EA Unsmooth/puckering/bubbling 1 (earlier 3 times)

Found earlier but still reached later stages: 5

AD Fabric stains 2, BA Thread ends 3, CB Broken stitch 1, BD Snagging 2, EC Asymmetry 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Caught in earlier stages

ED Gathering crease (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	60.0%
QC Inline	3 reports	—	15.9%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	5.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling			8		1
BA Thread ends		2		3	3
ED Gathering crease		2	4
CB Broken stitch		1	3		1
AD Fabric stains		1	1		2
EC Asymmetry	1			2	1
CG Grinning	1	2
CE Broken seam		2		1

260892 LOGE · CB17/CB30 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

DHU 5.7%QC Endline10 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,000 / 6,000

PDF reports18

Last report09/07

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Shipment Sample 08/25): first found in later stages, never recorded before

QA Inline DHU is 5.8× QC Endline

QA Inline DHU 32.8% vs QC Endline 5.7% (08/29–09/09, 10 days, 4984 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 3

Latest Final Random (09/05): AD Fabric stains 2 (earlier 23 times), CB Broken stitch 2 (earlier 14 times), CC Skip stitch 1 (earlier 10 times)

Found earlier but still reached later stages: 2

EC Asymmetry 8, EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

Caught in earlier stages

CE Broken seam (42), DA Exceed seam allowance (29), AC Fabric hole (12), CG Grinning (11), EB Measurement issue (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	51.5%
QC Inline	11 reports	—	40.5%
QC Endline	10 days	—	5.7%
QA Inline	2 reports	2	32.8%
Shipment Sample	2 reports	2	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

13.108/29

5.308/31

4.509/01

7.009/02

5.509/03

4.209/04

9.409/05

5.709/07

3.509/08

5.609/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
AD Fabric stains	8	37	68	2	2	2
EC Asymmetry	3	68	6	5	8
Others (no detail)			82
BA Thread ends	4	3	53	2		6
CC Skip stitch		4	52	1		1
CE Broken seam		20	21	1
DA Exceed seam allowance		29
CB Broken stitch	1	20		1		2

260907 LOGE · CP18 · Due 09/09No final QA Inline DHU is 1.8× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,196 / 2,196

PDF reports4

Last report08/10

Cross-stage findings

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 43.8% vs QC Inline 23.8%; QC Inline may be missing defects

Caught in earlier stages

EC Asymmetry (21), BA Thread ends (12), DJ Pleat (7), CE Broken seam (6), DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QC Inline	1 reports	—	23.8%
QA Inline	1 reports	1	43.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
EC Asymmetry	9		12
BA Thread ends	7	4	1
DJ Pleat		7
CE Broken seam	4	2
DB Run-off stitching		5
CB Broken stitch	3	1
DF Twisted seam/skewing	3
AD Fabric stains	2

260908 LOGE · CB06/CB28 · Due 09/09Final Random PASS QA Inline DHU is 18.9× QC Endline

No reportPP Sample

No reportPilot Run

No report1st Bundle

15 reportsQC Inline

DHU 2.1%QC Endline2 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,296 / 2,296

PDF reports19

Last report09/01

Cross-stage findings

QA Inline DHU is 18.9× QC Endline

QA Inline DHU 39.6% vs QC Endline 2.1% (08/28–08/29, 2 days, 1822 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/01): CE Broken seam 2 (earlier 11 times), EA Unsmooth/puckering/bubbling 2 (earlier 15 times)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 12); zero in QC Endline records

Caught in earlier stages

EC Asymmetry (56), DB Run-off stitching (36), DA Exceed seam allowance (28), CC Skip stitch (27), CG Grinning (23) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	15 reports	—	34.0%
QC Endline	2 days	—	2.1%
QA Inline	3 reports	3	39.6%
Final Random	1 reports	0	3.2%

QC Endline daily DHU (last 10 days)

1.808/28

2.608/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QC Endline	QA Inline	Final Random
EC Asymmetry	54		2
EA Unsmooth/puckering/bubbling	36		10	2
DB Run-off stitching	28	7	1
BA Thread ends		23	3	8
CE Broken seam	31			2
DA Exceed seam allowance	28
CC Skip stitch	17	8	2
CG Grinning	22		1

260909 LOGE · CS13 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

21 reportsQC Inline

No dataQC Endline

All FAILQA Inline8 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty9,366 / 9,147

PDF reports33

Last report08/28

Cross-stage findings

Missed in earlier stages: 1

GA Missing bartack/button (Final Random 08/21): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Final Random (08/28): EA Unsmooth/puckering/bubbling 2 (earlier 15 times), AD Fabric stains 2 (earlier 6 times), CB Broken stitch 1 (earlier 5 times), DJ Pleat 1 (earlier 14 times)

Found earlier but still reached later stages: 1

CG Grinning 2 pcs (later stages total)

172 defects recorded as 'Others' without detail

1st Bundle 8, QC Inline 164; cannot compare across stages

Caught in earlier stages

EC Asymmetry (35), ED Gathering crease (23), CC Skip stitch (16), CE Broken seam (13), DI High-low/uneven (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	28.8%
QC Inline	21 reports	—	0.0%
QA Inline	8 reports	8	34.0%
Final Random	2 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
Others (no detail)	8	164
DJ Pleat		48	4	3
EA Unsmooth/puckering/bubbling	3	18	16	5
BA Thread ends	1	15	11	11
EC Asymmetry	4	13	18
ED Gathering crease	6	10	7
CB Broken stitch	1	10	4	3
BB Missing cut seam allowance	5	4	6	2

260943 LOGE · CS20 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty3,000 / 3,000

PDF reports13

Last report08/31

Cross-stage findings

Missed in earlier stages: 1

DE Cut to broken (Final Random 08/28): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Final Random (08/31): DJ Pleat 2 (earlier 14 times), CE Broken seam 2 (earlier 6 times), CC Skip stitch 1 (earlier 6 times), CB Broken stitch 2 (earlier 7 times)

Found earlier but still reached later stages: 2

DD Thread not straight/waving 1, AC Fabric hole 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

ED Gathering crease (19), DA Exceed seam allowance (14), EA Unsmooth/puckering/bubbling (13), CG Grinning (10), DB Run-off stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Inline	8 reports	—	25.7%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	1	13.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	4	42		22
DJ Pleat	3	18	2	13
ED Gathering crease		19
CB Broken stitch	3	10		5
CE Broken seam	1	6	1	9
CC Skip stitch	3	6	1	4
DA Exceed seam allowance	1	12	1
EA Unsmooth/puckering/bubbling	2	11

260945 LOGE · CB07 · Due 09/09Final Random PASS QA Inline DHU is 12.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 2.7%QC Endline1 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports9

Last report09/01

Cross-stage findings

QA Inline DHU is 12.0× QC Endline

QA Inline DHU 32.3% vs QC Endline 2.7% (09/04–09/04, 1 days, 852 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/01): CB Broken stitch 1 (earlier 5 times), DJ Pleat 2 (earlier 4 times)

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

Caught in earlier stages

CE Broken seam (18), ED Gathering crease (13), EC Asymmetry (11), CC Skip stitch (11), DI High-low/uneven (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.9%
QC Inline	3 reports	—	56.2%
QC Endline	1 days	—	2.7%
QA Inline	3 reports	3	32.3%
Final Random	1 reports	0	2.4%

QC Endline daily DHU (last 10 days)

2.709/04

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
CE Broken seam	5	12		1
BA Thread ends			5	6	5
ED Gathering crease	1	6	6
CB Broken stitch	4	6		1	1
EC Asymmetry	5	3	1	2
CC Skip stitch	1	3	5	2
DJ Pleat	3			4	2
DI High-low/uneven		8		1

260946 LOGE · CP10/CP15/CP20 · Due 09/09Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

No reportQC Inline

DHU 8.9%QC Endline6 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,000 / 6,000

PDF reports7

Last report09/09

Cross-stage findings

Missed in earlier stages: 1

BD Snagging (Final Random 09/09): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/09): CC Skip stitch 2 (earlier 7 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

QC Endline data errors: 6

08/31 CP10 260946-1 (defective pcs 111 > defects 83), 09/01 CP10 260946-1 (defective pcs 92 > defects 91), 09/02 CP20 260946-2 (defective pcs 42 > defects 12), 09/03 CP20 260946-2 (defective pcs 152 > defects 87)…

Caught in earlier stages

ED Gathering crease (82), EC Asymmetry (25), EA Uneven seam allowance (17), BB Missing cut seam allowance (10), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	71.2%
QC Endline	6 days	—	8.9%
QA Inline	2 reports	2	29.7%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

11.808/31

12.109/01

7.609/02

12.309/03

5.209/04

4.909/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
BA Thread ends	17	205	6	8
CC Skip stitch		121		2
ED Gathering crease	1	81
EC Asymmetry	13	9	3
EA Uneven seam allowance		17
Others (no detail)		13
BB Missing cut seam allowance	5		5
CE Broken seam	5		1

260947 LOGE · CS20 · Due 09/09Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

DHU 5.4%QC Endline1 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports10

Last report09/08

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 09/08), DF Twisted seam/skewing (Final Random 09/08): first found in later stages, never recorded before

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 50.0% vs QC Inline 25.2%; QC Inline may be missing defects

QA Inline DHU is 9.3× QC Endline

QA Inline DHU 50.0% vs QC Endline 5.4% (08/28–08/28, 1 days, 336 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 3

Latest Final Random (09/08): ED Gathering crease 1 (earlier 7 times), CB Broken stitch 1 (earlier 7 times), DJ Pleat 1 (earlier 10 times)

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

QC Endline data errors: 1

08/28 CS20 260947-L (defective pcs 7 > defects 4)

Caught in earlier stages

CE Broken seam (16), CC Skip stitch (12), DA Exceed seam allowance (10), FA Wrong material (9), DB Run-off stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	60.0%
QC Inline	5 reports	—	25.2%
QC Endline	1 days	—	5.4%
QA Inline	2 reports	2	50.0%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

5.408/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	5	32	6	3	4
DJ Pleat	3	10		8	1
CE Broken seam		11	4	1
ED Gathering crease	1	9	2		1
CC Skip stitch		5	4	3
DA Exceed seam allowance	2	8
CB Broken stitch	2	4		2	1
FA Wrong material		1		8

260948 LOGE · CP02/CP09/CP12 · Due 09/09No final QA Inline DHU is 1.5× QC Inline

No reportPP Sample

No resultPilot Run1 reports

All FAIL1st Bundle3 reports

2 reportsQC Inline

DHU 12.2%QC Endline5 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports8

Last report09/09

Cross-stage findings

QA Inline DHU is 1.5× QC Inline

QA Inline DHU 48.4% vs QC Inline 32.0%; QC Inline may be missing defects

Caught in earlier stages

BA Thread ends (151), CC Skip stitch (86), ED Gathering crease (36), DB Run-off stitching (31), EC Asymmetry (29) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
1st Bundle	3 reports	3	81.7%
QC Inline	2 reports	—	32.0%
QC Endline	5 days	—	12.2%
QA Inline	2 reports	2	48.4%

QC Endline daily DHU (last 10 days)

10.409/05

15.709/07

9.809/08

16.409/09

2.209/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	9	10	127	5
CC Skip stitch		2	82	2
ED Gathering crease			36
DB Run-off stitching	1		30
EC Asymmetry	14	1	9	5
EA Unsmooth/puckering/bubbling	7		10	6
EI Inaccurate/skewed stitching	7	1		6
DD Thread not straight/waving		5		4

261143 OSIT · CP07 · Due 09/09Final Random PASS Missed in earlier stages: 11

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample4 reports

4/5 FAILPre-final5 reports

All PASSFinal Random1 reports

Order/Ship qty15,000 / 15,000

PDF reports18

Last report08/18

Cross-stage findings

Missed in earlier stages: 11

CB Broken stitch (Pre-final 08/04), ED Gathering crease (Pre-final 08/04), CC Skip stitch (Shipment Sample 08/06), DF Twisted seam/skewing (Shipment Sample 08/06), BB Missing cut seam allowance (Shipment Sample 08/07), EE Raw edge (Shipment Sample 08/07), EI Inaccurate/skewed stitching (Shipment Sample 08/07), GB Missing sewing operation (Shipment Sample 08/07), BD Snagging (Pre-final 08/10), BC Sticker left (Pre-final 08/10), CD Needle hole (Pre-final 08/14): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/18): DJ Pleat 1 (earlier 5 times), AD Fabric stains 2 (earlier 4 times)

Found earlier but still reached later stages: 6

DE Cut to broken 5, EC Asymmetry 8, CG Grinning 7, EA Unsmooth/puckering/bubbling 6, BA Thread ends 46, GA Missing bartack/button 1 pcs (later stages total)

31 defects recorded as 'Others' without detail

Pre-final 25, Final Random 6; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (24), CE Broken seam (14), DB Run-off stitching (8), CA Thread tension (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	95.0%
QC Inline	5 reports	—	24.5%
QA Inline	2 reports	2	35.9%
Shipment Sample	4 reports	4	—
Pre-final	5 reports	4	11.2%
Final Random	1 reports	0	4.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends		7			36	10
Others (no detail)					25	6
DJ Pleat	6	8	6	3	4	1
EC Asymmetry	5	8	6	8
AD Fabric stains	2	5	2	4	9	2
DI High-low/uneven		24
ED Gathering crease		1		6	13	3
CB Broken stitch		6	1		8

261479 OSIT · CS25 · Due 09/09Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports5

Last report09/01

Cross-stage findings

Missed in earlier stages: 3

DH Pressing mark (Shipment Sample 08/17), BA Thread ends (Pre-final 08/22), AB Shading (Pre-final 08/22): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/01): EC Asymmetry 1 (earlier 4 times), ED Gathering crease 2 (earlier 5 times)

Found earlier but still reached later stages: 2

CB Broken stitch 2, EI Inaccurate/skewed stitching 2 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	5.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	Shipment Sample	Pre-final	Final Random
ED Gathering crease	12			2
EC Asymmetry	9	1	2	1
BA Thread ends			5	3
CB Broken stitch	4		1	1
EI Inaccurate/skewed stitching	2	2
DH Pressing mark		1
AB Shading			1

261657 OSIT · CS01 · Due 09/09Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty600 / 600

PDF reports6

Last report08/29

Cross-stage findings

Missed in earlier stages: 2

ED Gathering crease (Pre-final 08/22), IA 2nd operation issue (Pre-final 08/22): first found in later stages, never recorded before

Found earlier but still reached later stages: 5

DJ Pleat 1, AD Fabric stains 1, EH Poor lamination/bonding 2, BA Thread ends 9, CB Broken stitch 4 pcs (later stages total)

Caught in earlier stages

AC Fabric hole (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	42.3%
QC Inline	1 reports	—	10.0%
Pre-final	1 reports	1	11.2%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Pre-final	Final Random
BA Thread ends	1		6	3
EC Asymmetry	2	3	1	1
CB Broken stitch		3	2	2
EH Poor lamination/bonding	1	2	2
AC Fabric hole	5
DJ Pleat	3			1
DI High-low/uneven	4
ED Gathering crease			2	1

260890 LOGE · CS17/CS21 · Due 09/10Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

17 reportsQC Inline

DHU 11.2%QC Endline5 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty7,000 / 7,000

PDF reports25

Last report09/08

Cross-stage findings

Missed in earlier stages: 1

GB Missing sewing operation (Shipment Sample 08/24): first found in later stages, never recorded before

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 44.5% vs QC Inline 24.4%; QC Inline may be missing defects

Recurring in small numbers: 5

Latest Final Random (09/08): CB Broken stitch 2 (earlier 21 times), DE Cut to broken 1 (earlier 11 times), DJ Pleat 1 (earlier 11 times), EI Inaccurate/skewed stitching 1 (earlier 8 times), ED Gathering crease 1 (earlier 9 times)

Found earlier but still reached later stages: 4

GA Missing bartack/button 1, EC Asymmetry 3, AD Fabric stains 1, BB Missing cut seam allowance 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

QA Inline 1, QC Inline 3; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (73), EA Unsmooth/puckering/bubbling (43), CC Skip stitch (41), CG Grinning (21), CE Broken seam (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	17 reports	—	24.4%
QC Endline	5 days	—	11.2%
QA Inline	4 reports	4	44.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

15.208/28

9.508/29

10.408/31

10.309/01

6.409/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	5	65	178	4		6
DB Run-off stitching	5	36	28	4
Others (no detail)		3	68	1
CB Broken stitch	4	35		4		2
EC Asymmetry	3	27	3	7	3
EA Unsmooth/puckering/bubbling	5	12	17	9
CC Skip stitch	1	7	28	5
ED Gathering crease		8	26	1	1	1

260894 LOGE · CB14/CB20 · Due 09/10Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

18 reportsQC Inline

DHU 10.3%QC Endline9 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports24

Last report09/05

Cross-stage findings

Missed in earlier stages: 2

DH Pressing mark (Shipment Sample 08/24), AC Fabric hole (Shipment Sample 08/24): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/05): DJ Pleat 2 (earlier 9 times), CE Broken seam 1 (earlier 12 times), CB Broken stitch 2 (earlier 4 times)

Found earlier but still reached later stages: 5

ED Gathering crease 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 2, CG Grinning 1, DE Cut to broken 3 pcs (later stages total)

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

BA Thread ends (QA 11), EC Asymmetry (QA 4); zero in QC Endline records

Caught in earlier stages

DB Run-off stitching (148), BB Missing cut seam allowance (38), DD Thread not straight/waving (31), EA Uneven seam allowance (27), CC Skip stitch (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	44.4%
QC Inline	18 reports	—	40.9%
QC Endline	9 days	—	10.3%
QA Inline	2 reports	2	35.9%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

15.408/28

5.008/29

12.708/31

9.809/01

10.809/02

9.809/03

9.209/04

5.909/05

17.209/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
Others (no detail)			151		3
DB Run-off stitching		25	123
ED Gathering crease	2		89		1
EC Asymmetry	2	46		2	2
EA Unsmooth/puckering/bubbling	3	44		2	1
CE Broken seam		42				1
BB Missing cut seam allowance	3	34		1
BA Thread ends	3	20		4		7

261615 RGOR · CP07/CP15 · Due 09/11Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 4.8%QC Endline4 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,560 / 1,560

PDF reports3

Last report09/07

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 09/02): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/07): ED Gathering crease 2 (earlier 4 times), AD Fabric stains 2 (earlier 4 times)

QC Endline data errors: 2

08/28 CP15 261615 (defective pcs 316 > defects 275), 08/31 CP15 261615 (defective pcs 18 > defects 8)

Caught in earlier stages

EA Unsmooth/puckering/bubbling (31), CC Skip stitch (23), EA Uneven seam allowance (8), EC Asymmetry (6), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	85.0%
QC Endline	4 days	—	4.8%
Final Random	2 reports	0	2.9%

QC Endline daily DHU (last 10 days)

15.508/28

2.508/29

0.408/31

0.209/01

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	Final Random
ED Gathering crease	3	97	3
BA Thread ends	2	61	11
Others (no detail)		42
AD Fabric stains	1	31	2
EA Unsmooth/puckering/bubbling	3	28
CC Skip stitch		23
EA Uneven seam allowance		8
EC Asymmetry	2	4

261655 CIWH · CS08 · Due 09/14Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,750 / 2,750

PDF reports9

Last report08/28

Cross-stage findings

Missed in earlier stages: 3

BD Snagging (Pre-final 08/18), EC Asymmetry (Pre-final 08/18), CB Broken stitch (Pre-final 08/18): first found in later stages, never recorded before

QA Inline DHU is 2.3× QC Inline

QA Inline DHU 32.8% vs QC Inline 14.3%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (08/28): EA Unsmooth/puckering/bubbling 2 (earlier 5 times), ED Gathering crease 1 (earlier 6 times), AD Fabric stains 2 (earlier 4 times)

Found earlier but still reached later stages: 1

BA Thread ends 5 pcs (later stages total)

6 defects recorded as 'Others' without detail

1st Bundle 5, Pre-final 1; cannot compare across stages

Caught in earlier stages

DF Twisted seam/skewing (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	21.2%
QC Inline	3 reports	—	14.3%
QA Inline	2 reports	2	32.8%
Pre-final	1 reports	1	13.8%
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
ED Gathering crease	8	6	6		1
EA Unsmooth/puckering/bubbling	4	3	2	5	2
AD Fabric stains		11	2		2
BB Missing cut seam allowance	5		2	1	1
CB Broken stitch		5	2	1	1
BA Thread ends	1		1	5
Others (no detail)	5			1
DF Twisted seam/skewing		5

253705 MKSC · CP02/CP05/CP06… · Due 09/16Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random5 reports

Order/Ship qty3,500 / 1,000

PDF reports15

Last report08/28

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/07): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/28): BB Missing cut seam allowance 2 (earlier 7 times), BA Thread ends 1 (earlier 5 times)

Found earlier but still reached later stages: 5

CE Broken seam 2, EA Unsmooth/puckering/bubbling 3, EC Asymmetry 2, CD Needle hole 1, CC Skip stitch 2 pcs (later stages total)

13 defects recorded as 'Others' without detail

Pilot Run 1, 1st Bundle 8, QA Inline 1, Final Random 3; cannot compare across stages

Duplicate report numbers

QGR2635256 have multiple reports with different content

Caught in earlier stages

CG Grinning (34), EB Measurement issue (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	1 reports	1	100.0%
QC Inline	3 reports	—	27.1%
QA Inline	3 reports	3	22.9%
Final Random	5 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
CG Grinning		1	33
BA Thread ends			18	4	7
Others (no detail)	1	8		1	3
BB Missing cut seam allowance		1	3	6	3
EB Measurement issue	10
EA Unsmooth/puckering/bubbling		4	2	1	3
EC Asymmetry		3		1	2
CE Broken seam	1			2	2

261138 LOGE · CS22 · Due 09/16Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,390 / 2,390

PDF reports5

Last report08/21

Cross-stage findings

Missed in earlier stages: 2

AD Fabric stains (Final Random 08/21), CE Broken seam (Final Random 08/21): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 4 pcs (later stages total)

Caught in earlier stages

DB Run-off stitching (16), CC Skip stitch (5), GB Missing sewing operation (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	76.9%
QC Inline	3 reports	—	57.3%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
BA Thread ends	2	19	5
DB Run-off stitching	3	13
CB Broken stitch		7	4
CC Skip stitch	2	3
GB Missing sewing operation		5
EC Asymmetry		3
ED Gathering crease		3
FC Wrong label		2

261149 LOGE · CS02/CS25 · Due 09/16Final Random PASS QA Inline DHU is 10.4× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

DHU 2.9%QC Endline8 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,000 / 8,000

PDF reports14

Last report09/09

Cross-stage findings

QA Inline DHU is 10.4× QC Endline

QA Inline DHU 30.2% vs QC Endline 2.9% (08/28–09/05, 8 days, 6707 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

AC Fabric hole 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

QC Endline data errors: 8

08/28 CS25 261149 (defective pcs 163 > defects 44), 08/29 CS25 261149 (defective pcs 144 > defects 20), 08/31 CS25 261149 (defective pcs 156 > defects 20), 09/01 CS25 261149 (defective pcs 166 > defects 18)…

Caught in earlier stages

CC Skip stitch (78), AD Fabric stains (59), ED Gathering crease (58), EC Asymmetry (37), CB Broken stitch (28) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.5%
QC Inline	8 reports	—	37.5%
QC Endline	8 days	—	2.9%
QA Inline	3 reports	3	30.2%
Final Random	1 reports	0	0.5%

QC Endline daily DHU (last 10 days)

6.008/28

2.908/29

2.208/31

1.809/01

3.509/02

2.709/03

2.409/04

1.009/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	1	5	72	2	1
CC Skip stitch		44	33	1
AD Fabric stains	9	9	39	2
ED Gathering crease	6	34	12	6
EC Asymmetry	4	26	5	2
CB Broken stitch		27		1
Others (no detail)			27		1
EA Unsmooth/puckering/bubbling		22	4

261190 LOGE · CP12 · Due 09/16Final Random PASS QA Inline DHU is 1.6× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle5 reports

1 reportsQC Inline

DHU 5.3%QC Endline2 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,206 / 2,206

PDF reports9

Last report09/05

Cross-stage findings

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 43.8% vs QC Inline 27.5%; QC Inline may be missing defects

QA Inline DHU is 8.3× QC Endline

QA Inline DHU 43.8% vs QC Endline 5.3% (08/28–08/29, 2 days, 1846 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (08/28): EA Unsmooth/puckering/bubbling 1 (earlier 5 times), CB Broken stitch 2 (earlier 5 times)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

CE Broken seam (QA 7); zero in QC Endline records

QC Endline data errors: 1

08/28 CP12 261190-2 (defective pcs 74 > defects 48)

Caught in earlier stages

CC Skip stitch (29), CE Broken seam (20), DJ Pleat (9), EC Asymmetry (8), DF Twisted seam/skewing (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	5 reports	5	81.0%
QC Inline	1 reports	—	27.5%
QC Endline	2 days	—	5.3%
QA Inline	2 reports	2	43.8%
Final Random	1 reports	0	2.0%

QC Endline daily DHU (last 10 days)

4.908/28

5.808/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	20	7	47	9	8
CC Skip stitch			29
CE Broken seam	11	2		7
CB Broken stitch	4	3		4	2
Others (no detail)			12		1
EA Unsmooth/puckering/bubbling	7			1	1
DJ Pleat	6	2		1
EC Asymmetry	5	2		1

261284 OSIT · CS06 · Due 09/16Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports5

Last report09/08

Cross-stage findings

Missed in earlier stages: 3

CC Skip stitch (Pre-final 08/12), IA 2nd operation issue (Pre-final 08/12), DF Twisted seam/skewing (Pre-final 08/12): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/08): ED Gathering crease 2 (earlier 3 times)

Found earlier but still reached later stages: 4

DJ Pleat 1, CB Broken stitch 5, EC Asymmetry 1, BA Thread ends 8 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	55.0%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	5.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	Shipment Sample	Pre-final	Final Random
BA Thread ends	2		4	4
ED Gathering crease	7			2
CB Broken stitch	2	3	1	1
EC Asymmetry	4			1
DJ Pleat	3		1
EA Unsmooth/puckering/bubbling	3
AC Fabric hole	1
CC Skip stitch			1

261637 OSIT · CS25 · Due 09/16Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,650 / 2,650

PDF reports5

Last report08/19

Cross-stage findings

Missed in earlier stages: 4

EH Poor lamination/bonding (Pre-final 08/14), IA 2nd operation issue (Pre-final 08/14), DB Run-off stitching (Pre-final 08/14), DE Cut to broken (Final Random 08/19): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/19): EC Asymmetry 1 (earlier 5 times), ED Gathering crease 1 (earlier 3 times)

Found earlier but still reached later stages: 3

BA Thread ends 7, CB Broken stitch 1, AD Fabric stains 4 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	45.0%
QC Inline	1 reports	—	16.2%
QA Inline	1 reports	1	18.8%
Pre-final	1 reports	1	11.2%
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
EC Asymmetry	4	6	5	2	1
ED Gathering crease	2	7		2	1
BA Thread ends	1			4	3
AD Fabric stains	1			2	2
IA 2nd operation issue				4	1
EH Poor lamination/bonding				2	1
CB Broken stitch	1				1
DB Run-off stitching				2

261644 OSIT · CS04 · Due 09/16Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 15.0%QC Endline8 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports12

Last report09/09

Cross-stage findings

Missed in earlier stages: 2

CF Pulling yarn (Pre-final 09/03), EA Unsmooth/puckering/bubbling (Shipment Sample 09/04): first found in later stages, never recorded before

QA Inline DHU is 2.2× QC Inline

QA Inline DHU 29.7% vs QC Inline 13.4%; QC Inline may be missing defects

Recurring in small numbers: 4

Latest Final Random (09/09): DF Twisted seam/skewing 2 (earlier 5 times), AD Fabric stains 1 (earlier 14 times), EC Asymmetry 1 (earlier 8 times), ED Gathering crease 2 (earlier 9 times)

Found earlier but still reached later stages: 1

CG Grinning 1 pcs (later stages total)

10 defects recorded as 'Others' without detail

1st Bundle 4, QA Inline 2, Pre-final 4; cannot compare across stages

QC Endline data errors: 1

09/05 CS04 261644 (defective pcs 20 > defects 19)

Caught in earlier stages

AC Fabric hole (30), DB Run-off stitching (24), CC Skip stitch (10), DJ Pleat (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	59.6%
QC Inline	4 reports	—	13.4%
QC Endline	8 days	—	15.0%
QA Inline	2 reports	2	29.7%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	11.2%
Final Random	1 reports	0	5.6%

QC Endline daily DHU (last 10 days)

22.508/28

15.108/29

17.808/31

18.909/01

16.009/02

14.309/03

8.409/05

6.209/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2		87	4		5	7
AD Fabric stains	4	12	44				1
EC Asymmetry	2	2	37		2	4	1
AC Fabric hole	2	3	23	2
DB Run-off stitching			24
ED Gathering crease	2	3	5	4		2	2
DF Twisted seam/skewing	2	6		2			2
Others (no detail)	4			2		4

261646 OSIT · CS08 · Due 09/16Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

DHU 8.4%QC Endline10 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports15

Last report09/09

Cross-stage findings

Missed in earlier stages: 1

CF Pulling yarn (Shipment Sample 09/02): first found in later stages, never recorded before

QA Inline DHU is 4.1× QC Inline

QA Inline DHU 40.6% vs QC Inline 10.0%; QC Inline may be missing defects

Pre-final DHU is 1.5× QC Endline

Pre-final DHU 12.8% vs QC Endline 8.4% (08/28–09/09, 10 days, 2121 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 3

Latest Final Random (09/09): ED Gathering crease 2 (earlier 13 times), DB Run-off stitching 1 (earlier 5 times), CC Skip stitch 2 (earlier 9 times)

Found earlier but still reached later stages: 7

DD Thread not straight/waving 1, EC Asymmetry 6, AC Fabric hole 2, AD Fabric stains 1, DJ Pleat 2, CG Grinning 2, EA Unsmooth/puckering/bubbling 4 pcs (later stages total)

9 defects recorded as 'Others' without detail

1st Bundle 6, QA Inline 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 6); zero in QC Endline records

QC Endline data errors: 9

08/28 CS08 261646 (defective pcs 19 > defects 8), 08/29 CS08 261646 (defective pcs 25 > defects 9), 08/31 CS08 261646 (defective pcs 57 > defects 23), 09/01 CS08 261646 (defective pcs 38 > defects 17)…

Caught in earlier stages

DF Twisted seam/skewing (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	37.1%
QC Inline	8 reports	—	10.0%
QC Endline	10 days	—	8.4%
QA Inline	1 reports	1	40.6%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	12.8%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

6.108/28

8.308/29

8.808/31

8.409/01

10.109/02

5.309/03

8.309/05

10.009/07

12.009/08

1.909/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
CC Skip stitch			61			1	2
BA Thread ends		4	45	2		5	3
AD Fabric stains	1	6	48	1	1
ED Gathering crease	10	12	12	1		7	2
EA Unsmooth/puckering/bubbling		19				4
DB Run-off stitching		11	11				1
EC Asymmetry	1	3					6
Others (no detail)	6			3

261652 RTMS · CS01 · Due 09/16Final Random PASS Missed in earlier stages: 2

All PASSPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 11.1%QC Endline6 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports16

Last report09/08

Cross-stage findings

Missed in earlier stages: 2

EE Raw edge (Shipment Sample 09/03), DD Thread not straight/waving (Shipment Sample 09/03): first found in later stages, never recorded before

QA Inline DHU is 2.5× QC Inline

QA Inline DHU 33.3% vs QC Inline 13.4%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (09/08): CB Broken stitch 1 (earlier 8 times), CF Pulling yarn 2 (earlier 5 times), CC Skip stitch 2 (earlier 6 times)

Found earlier but still reached later stages: 1

CE Broken seam 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 6, Pre-final 3; cannot compare across stages

QC Endline data errors: 3

08/28 CS01 261652 (defective pcs 56 > defects 51), 08/31 CS01 261652 (defective pcs 36 > defects 35), 09/01 CS01 261652 (defective pcs 26 > defects 25)

Caught in earlier stages

EC Asymmetry (41), DI High-low/uneven (23), DB Run-off stitching (19), ED Gathering crease (13), EI Inaccurate/skewed stitching (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	110.0%
QC Inline	7 reports	—	13.4%
QC Endline	6 days	—	11.1%
QA Inline	3 reports	3	33.3%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	4.0%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

15.408/28

13.108/29

9.908/31

6.609/01

12.309/02

7.509/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
CC Skip stitch			54			2
BA Thread ends	2		43		6	4
Others (no detail)	3		36	6	3
EC Asymmetry		12	25	4
DI High-low/uneven	2	17		4
DB Run-off stitching			19
CB Broken stitch	3	12		1	1	1
CF Pulling yarn		10		1		2

261681 RTMS · CS01 · Due 09/16Final Random PASS Missed in earlier stages: 3

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 3.6%QC Endline2 days

All FAILQA Inline1 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty800 / 800

PDF reports7

Last report09/08

Cross-stage findings

Missed in earlier stages: 3

IA 2nd operation issue (Pre-final 08/25), AD Fabric stains (Final Random 09/08), DD Thread not straight/waving (Final Random 09/08): first found in later stages, never recorded before

QA Inline DHU is 12.2× QC Endline

QA Inline DHU 43.8% vs QC Endline 3.6% (08/31–09/01, 2 days, 732 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 12.5%, Final Random 5.0%

Found earlier but still reached later stages: 2

CB Broken stitch 1, CF Pulling yarn 5 pcs (later stages total)

15 defects recorded as 'Others' without detail

1st Bundle 9, QA Inline 2, Pre-final 4; cannot compare across stages

Caught in earlier stages

EC Asymmetry (13), CC Skip stitch (7), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	53.8%
QC Inline	1 reports	—	—
QC Endline	2 days	—	3.6%
QA Inline	1 reports	1	43.8%
Pre-final	1 reports	1	12.5%
Final Random	1 reports	0	5.0%

QC Endline daily DHU (last 10 days)

3.108/31

3.909/01

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
Others (no detail)	9		6	2	4
BA Thread ends	1		4	1	5	4
EC Asymmetry	2	3	6	2
CC Skip stitch	1		6
CF Pulling yarn		2			3	2
DI High-low/uneven	2	3		1
EB Measurement issue	4
CG Grinning	3			1

261745 OSIT · CS02 · Due 09/16Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 18.9%QC Endline2 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,300 / 1,300

PDF reports11

Last report09/08

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Pre-final 08/26), IA 2nd operation issue (Pre-final 08/26): first found in later stages, never recorded before

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 25.0% vs QC Inline 12.5%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/08): ED Gathering crease 2 (earlier 8 times), CB Broken stitch 1 (earlier 7 times)

Found earlier but still reached later stages: 6

CC Skip stitch 1, CE Broken seam 2, EA Unsmooth/puckering/bubbling 2, EC Asymmetry 1, DF Twisted seam/skewing 2, CG Grinning 3 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	46.2%
QC Inline	3 reports	—	12.5%
QC Endline	2 days	—	18.9%
QA Inline	1 reports	1	25.0%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	15.2%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

22.508/28

7.308/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
ED Gathering crease	3	9	59	1		7	2
BA Thread ends			18			7	5
CC Skip stitch	3		21			1
CB Broken stitch	7	7		2	3	3	1
EA Unsmooth/puckering/bubbling	1			3		2
CE Broken seam	3					2
EC Asymmetry	2	2					1
DF Twisted seam/skewing	2			1			2

261641 RGOR · CP19 · Due 09/18Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 1.4%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,860 / 1,860

PDF reports2

Last report09/01

Cross-stage findings

Missed in earlier stages: 2

DJ Pleat (Final Random 09/01), CE Broken seam (Final Random 09/01): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/01): CC Skip stitch 2 (earlier 3 times)

QC Endline data errors: 4

08/28 CP19 261641-S (defective pcs 135 > defects 41), 08/28 CP19 261641-L (defective pcs 40 > defects 13), 08/29 CP19 261641-L (defective pcs 10 > defects 3), 08/29 CP19 261641-S (defective pcs 10 > defects 2)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	50.0%
QC Endline	2 days	—	1.4%
Final Random	1 reports	0	3.2%

QC Endline daily DHU (last 10 days)

2.508/28

0.208/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	Final Random
BA Thread ends	5	40	3
CC Skip stitch		9	2
Others (no detail)		9
ED Gathering crease	2	1
BB Missing cut seam allowance	2
DE Cut to broken	1
DJ Pleat			1
CE Broken seam			1

261642 RGOR · CP19 · Due 09/18Final Random PASS QA Inline DHU is 14.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

DHU 3.3%QC Endline2 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,730 / 1,730

PDF reports6

Last report09/02

Cross-stage findings

QA Inline DHU is 14.0× QC Endline

QA Inline DHU 46.2% vs QC Endline 3.3% (08/29–08/31, 2 days, 2093 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

CC Skip stitch 2 pcs (later stages total)

QC Endline data errors: 2

08/29 CP19 261642 (defective pcs 75 > defects 36), 08/31 CP19 261642 (defective pcs 70 > defects 34)

Duplicate report numbers

QGR2637525 have multiple reports with different content

Caught in earlier stages

CG Grinning (12), EC Asymmetry (7), CB Broken stitch (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	65.0%
QC Inline	2 reports	—	40.0%
QC Endline	2 days	—	3.3%
QA Inline	2 reports	2	46.2%
Final Random	1 reports	0	1.6%

QC Endline daily DHU (last 10 days)

3.308/29

3.408/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	3	21	37	6	4
CC Skip stitch			22		2
CG Grinning	1	5		6
EC Asymmetry	4	1		2
CB Broken stitch		7
Others (no detail)			6
DD Thread not straight/waving		2		2
EI Inaccurate/skewed stitching				4

260719 DJLF · CS07 · Due 09/21Final Random PASS Missed in earlier stages: 6

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 6.7%QC Endline3 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty3,050 / 3,050

PDF reports15

Last report09/05

Cross-stage findings

Missed in earlier stages: 6

IA 2nd operation issue (Pre-final 08/25), EA Unsmooth/puckering/bubbling (Pre-final 08/25), DJ Pleat (Pre-final 08/25), EI Inaccurate/skewed stitching (Shipment Sample 08/26), BB Missing cut seam allowance (Pre-final 08/31), IC Broken needle/metal contamination (Final Random 09/05): first found in later stages, never recorded before

QA Inline DHU is 4.0× QC Inline

QA Inline DHU 36.5% vs QC Inline 9.1%; QC Inline may be missing defects

QA Inline DHU is 5.4× QC Endline

QA Inline DHU 36.5% vs QC Endline 6.7% (08/28–08/31, 3 days, 1290 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 15.6%

Recurring in small numbers: 2

Latest Final Random (09/05): CB Broken stitch 2 (earlier 9 times), CC Skip stitch 2 (earlier 6 times)

Found earlier but still reached later stages: 4

AD Fabric stains 2, EC Asymmetry 3, ED Gathering crease 12, BD Snagging 1 pcs (later stages total)

33 defects recorded as 'Others' without detail

1st Bundle 19, QC Inline 14; cannot compare across stages

QC Endline data errors: 2

08/29 CS07 260719 (defective pcs 33 > defects 32), 08/31 CS07 260719 (defective pcs 22 > defects 20)

Caught in earlier stages

DF Twisted seam/skewing (22), AC Fabric hole (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	36.5%
QC Inline	6 reports	—	9.1%
QC Endline	3 days	—	6.7%
QA Inline	2 reports	2	36.5%
Shipment Sample	2 reports	1	—
Pre-final	2 reports	2	15.6%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

8.308/28

8.408/29

4.008/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2	12	26	4		19	6
CC Skip stitch		3	35	2		7	2
ED Gathering crease	1	8	20	2		12
Others (no detail)	19	14	3
CB Broken stitch	8	10		4	1	2	2
DF Twisted seam/skewing	2	18		2
AC Fabric hole	5	1
AD Fabric stains	1			2		2

260916 SAIN · CP13 · Due 09/21Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,708 / 1,680

PDF reports8

Last report08/19

Cross-stage findings

Missed in earlier stages: 2

CF Pulling yarn (Final Random 08/10), CB Broken stitch (Final Random 08/18): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/19): AD Fabric stains 1 (earlier 4 times), CE Broken seam 1 (earlier 4 times)

Found earlier but still reached later stages: 2

BD Snagging 3, CG Grinning 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (19), EI Inaccurate/skewed stitching (9), EA Unsmooth/puckering/bubbling (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Inline	2 reports	—	71.9%
QA Inline	1 reports	1	53.1%
Final Random	3 reports	0	4.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	4	12	3
AD Fabric stains	3	6	3	5
BA Thread ends	1	10	1	4
CE Broken seam	2	8		2
EI Inaccurate/skewed stitching	5	4
EA Unsmooth/puckering/bubbling	3	6
BD Snagging			2	3
DI High-low/uneven	4

260269 MKSC · CB04/CB16 · Due 09/23Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty4,287 / 1,000

PDF reports15

Last report08/26

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 08/20): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/26): EA Unsmooth/puckering/bubbling 1 (earlier 4 times), ED Gathering crease 2 (earlier 16 times)

Found earlier but still reached later stages: 4

EC Asymmetry 1, AD Fabric stains 3, BA Thread ends 4, DF Twisted seam/skewing 1 pcs (later stages total)

11 defects recorded as 'Others' without detail

PP Sample 2, 1st Bundle 4, QA Inline 3, Final Random 2; cannot compare across stages

Caught in earlier stages

CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	73.1%
QC Inline	6 reports	—	36.0%
QA Inline	2 reports	2	17.2%
Final Random	4 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease		4	45	1	4
AD Fabric stains		3	35	1	3
EC Asymmetry	1	1	6	3	1
Others (no detail)	2	4		3	2
EA Unsmooth/puckering/bubbling		1	7		2
BA Thread ends			3		4
CG Grinning		2	2	1
CE Broken seam		1	3

260286 MKSC · CB02/CB08 · Due 09/23Final Random PASS Missed in earlier stages: 2

All FAILPP Sample1 reports

No resultPilot Run3 reports

1/2 FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/4 FAILFinal Random4 reports

Order/Ship qty3,168 / 750

PDF reports18

Last report09/03

Cross-stage findings

Missed in earlier stages: 2

CB Broken stitch (Final Random 08/14), HA Poor pressing (Final Random 08/24): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/03): EC Asymmetry 1 (earlier 16 times), EA Unsmooth/puckering/bubbling 1 (earlier 14 times), ED Gathering crease 2 (earlier 19 times)

Found earlier but still reached later stages: 4

AD Fabric stains 1, BA Thread ends 6, DJ Pleat 1, CF Pulling yarn 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

PP Sample 3, Pilot Run 1, 1st Bundle 2, QA Inline 1; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (21), EE Raw edge (12), AF Crushed foam cup (7), CG Grinning (6), DD Thread not straight/waving (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	1	—
Pilot Run	3 reports	0	—
1st Bundle	2 reports	1	28.9%
QC Inline	6 reports	—	65.1%
QA Inline	2 reports	2	40.6%
Final Random	4 reports	1	10.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease		6	4	29	10	13
EA Unsmooth/puckering/bubbling		1	5	23	4	8
EC Asymmetry	3	5	2	13	3	1
DB Run-off stitching				21
EE Raw edge				12
AD Fabric stains	1	2		6		1
Others (no detail)	3	1	2		1
BA Thread ends					1	6

261135 MKSC · CP06 · Due 09/23Final Random PASS QA Inline DHU is 2.6× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

4 reportsQC Inline

DHU 7.6%QC Endline2 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,500 / 1,500

PDF reports9

Last report09/02

Cross-stage findings

QA Inline DHU is 2.6× QC Inline

QA Inline DHU 62.5% vs QC Inline 24.1%; QC Inline may be missing defects

QA Inline DHU is 8.2× QC Endline

QA Inline DHU 62.5% vs QC Endline 7.6% (08/28–08/29, 2 days, 1154 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/02): BA Thread ends 1 (earlier 7 times), CC Skip stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 2

EB Measurement issue 1, CB Broken stitch 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 3, Final Random 1; cannot compare across stages

QC Endline data errors: 1

08/28 CP06 261135 (defective pcs 77 > defects 73)

Caught in earlier stages

ED Gathering crease (30), EA Unsmooth/puckering/bubbling (20), DI High-low/uneven (20), EC Asymmetry (15), CE Broken seam (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	4 reports	—	24.1%
QC Endline	2 days	—	7.6%
QA Inline	2 reports	2	62.5%
Final Random	2 reports	0	2.9%

QC Endline daily DHU (last 10 days)

10.808/28

3.108/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	3	13	24	5	4
ED Gathering crease	3	16	7	4
CC Skip stitch		4	14	1	2
EA Unsmooth/puckering/bubbling	3		3	14
DI High-low/uneven		20
Others (no detail)	3		15		1
EC Asymmetry	3		5	7
CE Broken seam	1	6	4	3

261257 MKSC · CP05 · Due 09/23Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,281 / 1,281

PDF reports4

Last report08/19

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 08/19): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/19): ED Gathering crease 1 (earlier 4 times)

Found earlier but still reached later stages: 1

BA Thread ends 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

CC Skip stitch (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QA Inline	1 reports	1	34.4%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
ED Gathering crease	8		1
BA Thread ends	7		2
CC Skip stitch		6
EC Asymmetry	4
EA Unsmooth/puckering/bubbling	4
DI High-low/uneven	4
EI Inaccurate/skewed stitching	4
Others (no detail)	3

253616 MKSC · CB13 · Due 09/02Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,100 / 500

PDF reports1

Last report08/25

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	2
ED Gathering crease	1

253626 MKSC · CP04 · Due 09/02Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 1,800

PDF reports1

Last report08/28

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
EI Inaccurate/skewed stitching	1

253627 MKSC · CP15 · Due 09/02Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,400 / 900

PDF reports1

Last report08/26

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
EA Unsmooth/puckering/bubbling	1

260744 GECL · CS15/CS25 · Due 09/02Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,980 / 470

PDF reports9

Last report08/20

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/20): CB Broken stitch 1 (earlier 11 times)

Found earlier but still reached later stages: 3

AD Fabric stains 4, ED Gathering crease 1, BA Thread ends 4 pcs (later stages total)

Caught in earlier stages

DJ Pleat (10), CC Skip stitch (8), CA Thread tension (7), CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	5 reports	—	20.7%
Final Random	2 reports	0	5.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
CB Broken stitch	5	13	2
ED Gathering crease	7	7	1
DJ Pleat	2	8
BA Thread ends	4	1	4
CC Skip stitch		8
CA Thread tension	1	6
CG Grinning	6
AD Fabric stains	1		4

260790 LOGE · CS11/CS12 · Due 09/02Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty10,000 / 10,016

PDF reports19

Last report08/31

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/31): CB Broken stitch 2 (earlier 4 times)

Found earlier but still reached later stages: 3

EA Unsmooth/puckering/bubbling 3, EI Inaccurate/skewed stitching 2, BB Missing cut seam allowance 2 pcs (later stages total)

104 defects recorded as 'Others' without detail

Shipment Sample 2, 1st Bundle 9, QC Inline 93; cannot compare across stages

Caught in earlier stages

CE Broken seam (5) did not reach later stages

Found before bulk production (Shipment Sample): 2

EC Asymmetry, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	19.2%
QC Inline	11 reports	—	0.0%
QA Inline	3 reports	3	30.2%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	1.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
Others (no detail)	9	93		2
BA Thread ends	3	37	6		13
EC Asymmetry	3	21	2	2
EA Unsmooth/puckering/bubbling		17	4		3
CB Broken stitch	6	8			3
CE Broken seam	1		4
EI Inaccurate/skewed stitching			3		2
ED Gathering crease	3			1

260939 LOGE · CB30/CB35 · Due 09/02Final Random PASS No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports13

Last report08/21

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/21): EA Unsmooth/puckering/bubbling 2 (earlier 3 times), CB Broken stitch 2 (earlier 12 times)

Caught in earlier stages

EC Asymmetry (42), CE Broken seam (21), CG Grinning (21), DI High-low/uneven (10), DJ Pleat (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	69.7%
QC Inline	8 reports	—	33.8%
QA Inline	1 reports	1	40.6%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	1	7	31	3
CB Broken stitch		6	19	1	2
BA Thread ends		3	13	2	8
CE Broken seam		2	18	1
CG Grinning		2	19
DI High-low/uneven			10
DJ Pleat			8	1
EA Unsmooth/puckering/bubbling	1	1		1	2

253719 MKSC · CS19 · Due 09/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,900 / 1,050

PDF reports3

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 5

AD Fabric stains, EA Unsmooth/puckering/bubbling, HA Poor pressing, BA Thread ends, DB Run-off stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	3.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
EA Unsmooth/puckering/bubbling	4
BA Thread ends	3
DB Run-off stitching	2
AD Fabric stains	1
HA Poor pressing	1

254225 MKSC · CS19 · Due 09/09Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,500 / 750

PDF reports1

Last report08/06

Cross-stage findings

Found before bulk production (Final Random): 4

EA Unsmooth/puckering/bubbling, BA Thread ends, AC Fabric hole, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
CB Broken stitch	2
EA Unsmooth/puckering/bubbling	1
AC Fabric hole	1

260272 MKSC · CB17 · Due 09/09Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,150 / 650

PDF reports10

Last report09/05

Cross-stage findings

Recurring in small numbers: 3

Latest Final Random (09/05): DJ Pleat 1 (earlier 6 times), EC Asymmetry 1 (earlier 17 times), AD Fabric stains 1 (earlier 7 times)

Found earlier but still reached later stages: 3

CB Broken stitch 1, BB Missing cut seam allowance 1, BA Thread ends 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (14), ED Gathering crease (13), CG Grinning (10), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	31.7%
QC Inline	4 reports	—	41.0%
QA Inline	2 reports	2	18.8%
Final Random	2 reports	0	4.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	6	21	4	1
AD Fabric stains		14	1	2
DA Exceed seam allowance		14
ED Gathering crease	3	10
DJ Pleat	1	7	2	1
CG Grinning	4	5	1
EA Unsmooth/puckering/bubbling	1	4
BA Thread ends		3		2

260314 MKSC · CP01 · Due 09/09Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty800 / 800

PDF reports5

Last report09/01

Cross-stage findings

Found earlier but still reached later stages: 4

BA Thread ends 2, DE Cut to broken 1, CB Broken stitch 1, BB Missing cut seam allowance 1 pcs (later stages total)

8 defects recorded as 'Others' without detail

QA Inline 5, Final Random 3; cannot compare across stages

Found before bulk production (Shipment Sample): 3

EC Asymmetry, EA Unsmooth/puckering/bubbling, CE Broken seam: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	45.0%
QA Inline	1 reports	1	34.4%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Shipment Sample	Final Random
BA Thread ends	3	4		2
Others (no detail)		5		3
EC Asymmetry		1	3
EA Unsmooth/puckering/bubbling	2		1
CE Broken seam	1		1
DE Cut to broken	1			1
CB Broken stitch	1			1
BB Missing cut seam allowance		1		1

260332 MKSC · CS06/CS07/CS15 · Due 09/09Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run2 reports

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty2,080 / 500

PDF reports5

Last report08/08

Cross-stage findings

Found earlier but still reached later stages: 2

CB Broken stitch 2, AD Fabric stains 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

Pre-final 1, Final Random 1; cannot compare across stages

Found before bulk production (Final Random, Pre-final): 5

BA Thread ends, CC Skip stitch, EA Unsmooth/puckering/bubbling, HA Poor pressing, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	DHU
Pilot Run	2 reports	—
Pre-final	1 reports	1.6%
Final Random	2 reports	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	Pre-final	Final Random
BA Thread ends		2	4
CB Broken stitch	1		2
Others (no detail)		1	1
CC Skip stitch		2
AD Fabric stains	1		1
EC Asymmetry	1
EA Unsmooth/puckering/bubbling			1
HA Poor pressing			1

260910 LOGE · CB34 · Due 09/09Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,626 / 2,626

PDF reports1

Last report08/21

Cross-stage findings

Found before bulk production (Final Random): 5

BA Thread ends, ED Gathering crease, CC Skip stitch, AD Fabric stains, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	7
ED Gathering crease	2
CC Skip stitch	1
AD Fabric stains	1
CB Broken stitch	1

260912 LOGE · CS02/CS10 · Due 09/09Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty238 / 238

PDF reports4

Last report09/08

Cross-stage findings

Found earlier but still reached later stages: 1

BA Thread ends 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	57.6%
QA Inline	1 reports	1	30.0%
Final Random	1 reports	0	0.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	3	4
ED Gathering crease	3	1
AD Fabric stains	3
EC Asymmetry	3
EB Measurement issue	3
BA Thread ends	1		1
CC Skip stitch	1
EI Inaccurate/skewed stitching	1

260941 LOGE · CB07/CB29 · Due 09/09Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports1 no result

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports12

Last report09/01

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (09/01): CB Broken stitch 2 (earlier 15 times), EA Unsmooth/puckering/bubbling 1 (earlier 5 times)

Duplicate report numbers

QGR2633042 have multiple reports with different content

Caught in earlier stages

CE Broken seam (36), DJ Pleat (19), DB Run-off stitching (9), EB Measurement issue (8), AC Fabric hole (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	106.5%
QC Inline	5 reports	—	56.2%
QA Inline	3 reports	2	59.4%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CB Broken stitch	8	22	5	2
CE Broken seam	5	30	1
DJ Pleat	6	11	2
BA Thread ends	4		4	6
EA Unsmooth/puckering/bubbling	4		4	1
DB Run-off stitching		8	1
EB Measurement issue	2	6
AC Fabric hole	4		3

261614 RGOR · CB35 · Due 09/11No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,110 / 2,110

PDF reports7

Last report08/22

Cross-stage findings

Caught in earlier stages

EC Asymmetry (21), CG Grinning (14), BA Thread ends (14), ED Gathering crease (9), CB Broken stitch (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	4 reports	—	30.0%
QA Inline	2 reports	2	35.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
EC Asymmetry	3	16	2
CG Grinning	2	12
BA Thread ends	2	8	4
ED Gathering crease		9
CB Broken stitch	1	3	2
EE Raw edge			6
CE Broken seam		3	2
DD Thread not straight/waving	2		1

261618 RGOR · CP15 · Due 09/11No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 13.8%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,020 / 1,020

PDF reports2

Last report09/02

Cross-stage findings

Caught in earlier stages

BA Thread ends (252), AD Fabric stains (98), EA Unsmooth/puckering/bubbling (32), ED Gathering crease (27), CC Skip stitch (24) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	75.0%
QC Endline	3 days	—	13.8%
QA Inline	1 reports	1	40.6%

QC Endline daily DHU (last 10 days)

9.009/01

19.209/02

16.109/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
BA Thread ends	1	251
AD Fabric stains	1	97
EA Unsmooth/puckering/bubbling	3	29
ED Gathering crease	2	25
CC Skip stitch		24
Others (no detail)		17
EC Asymmetry	1	9	3
DJ Pleat	2		2

261139 LOGE · CS22 · Due 09/16No final No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty3,741 / 3,741

PDF reports9

Last report08/03

Cross-stage findings

Recurring in small numbers: 2

Latest Pre-final (08/03): CB Broken stitch 2 (earlier 4 times), BD Snagging 1 (earlier 4 times)

5 defects recorded as 'Others' without detail

QC Inline 5; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (13), DF Twisted seam/skewing (12), AD Fabric stains (9), FC Wrong label (7), DD Thread not straight/waving (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	76.9%
QC Inline	5 reports	—	58.1%
QA Inline	2 reports	2	40.6%
Pre-final	1 reports	0	1.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final
BA Thread ends	1	28	4	7
DB Run-off stitching	1	12
BD Snagging		9	3	1
DF Twisted seam/skewing	2		10
CB Broken stitch	1	7	1	2
AD Fabric stains	3	6
FC Wrong label		7
DD Thread not straight/waving		6

261159 LOGE · CS21 · Due 09/16Final Random PASS No major issue (4 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final2 reports

All PASSFinal Random2 reports1 no result

Order/Ship qty2,033 / 2,033

PDF reports21

Last report08/11

Cross-stage findings

Recurring in small numbers: 3

Latest Final Random (08/11): EA Unsmooth/puckering/bubbling 2 (earlier 5 times), CB Broken stitch 1 (earlier 21 times), BB Missing cut seam allowance 2 (earlier 4 times)

Found earlier but still reached later stages: 4

CC Skip stitch 4, DJ Pleat 1, ED Gathering crease 1, BD Snagging 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

QC Inline 4; cannot compare across stages

Duplicate report numbers

QGR2633342 have multiple reports with different content

Caught in earlier stages

DE Cut to broken (28), EC Asymmetry (26), CE Broken seam (15), EI Inaccurate/skewed stitching (9), DB Run-off stitching (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	60.0%
QC Inline	11 reports	—	25.8%
QA Inline	4 reports	4	33.6%
Pre-final	2 reports	2	7.4%
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	1	30	2	17	7
CB Broken stitch	6	29		5	1
DE Cut to broken	1	19	8
EC Asymmetry	2	17	7
CC Skip stitch		11	5	4
BB Missing cut seam allowance	1		7	6	2
CE Broken seam	2	11	2
EA Unsmooth/puckering/bubbling	2	1	2	4	2

261160 LOGE · CP04/CP13/CP16 · Due 09/16No final No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle5 reports

16 reportsQC Inline

DHU 17.4%QC Endline12 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,946 / 3,946

PDF reports25

Last report09/08

Cross-stage findings

QC Endline data errors: 2

08/28 CP04 261160-2 (defective pcs 25 > defects 10), 08/31 CP04 261160-2 (defective pcs 121 > defects 111)

Duplicate report numbers

QGR2631413 have multiple reports with different content

Caught in earlier stages

BA Thread ends (736), EA Unsmooth/puckering/bubbling (252), EC Asymmetry (157), ED Gathering crease (135), CC Skip stitch (97) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	5 reports	5	84.0%
QC Inline	16 reports	—	30.4%
QC Endline	12 days	—	17.4%
QA Inline	4 reports	4	24.2%

QC Endline daily DHU (last 10 days)

14.308/31

25.309/01

29.009/02

29.609/03

15.409/04

13.409/05

16.409/07

15.209/08

10.809/09

12.909/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	18	82	624	12
EA Unsmooth/puckering/bubbling	14	8	229	1
Others (no detail)			250
EC Asymmetry	14	49	92	2
ED Gathering crease	2	6	125	2
CC Skip stitch	1	22	74
CG Grinning	2	41		3
CE Broken seam	1	20	8	3

261164 LOGE · CB05/CB34 · Due 09/16Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,232 / 2,232

PDF reports8

Last report08/21

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/21): ED Gathering crease 2 (earlier 3 times), CB Broken stitch 2 (earlier 5 times)

Found earlier but still reached later stages: 1

BA Thread ends 7 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (35), DJ Pleat (7), BB Missing cut seam allowance (5), CG Grinning (5), DE Cut to broken (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.8%
QC Inline	4 reports	—	30.5%
QA Inline	1 reports	1	40.6%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	27	3
CB Broken stitch	2	8		2
BA Thread ends		3		7
ED Gathering crease	2	5		2
DJ Pleat	3	4
BB Missing cut seam allowance	1	4
CG Grinning	1	4
DE Cut to broken	4		1

261189 LOGE · CS27 · Due 09/16Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,872 / 1,872

PDF reports7

Last report08/14

Cross-stage findings

Found earlier but still reached later stages: 7

CB Broken stitch 1, CE Broken seam 2, DD Thread not straight/waving 1, BB Missing cut seam allowance 1, BA Thread ends 6, DE Cut to broken 1, ED Gathering crease 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (26), DB Run-off stitching (13), DJ Pleat (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	78.8%
QC Inline	3 reports	—	21.7%
QA Inline	1 reports	1	28.1%
Final Random	1 reports	0	5.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	4	20	2
DB Run-off stitching	4	9
BA Thread ends		6		6
DJ Pleat	2	7
BB Missing cut seam allowance	2	2		1
CB Broken stitch	1	2		1
EI Inaccurate/skewed stitching	2	2
CE Broken seam	1		1	2

261291 LOGE · CP19 · Due 09/16Shipment Sample No result No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

1 reportsQC Inline

DHU 11.4%QC Endline12 days

All FAILQA Inline3 reports

All FAILShipment Sample3 reports1 no result

No reportPre-final

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports11

Last report09/08

Cross-stage findings

Duplicate report numbers

QGR2638488 have multiple reports with different content

Caught in earlier stages

BA Thread ends (276), EA Uneven seam allowance (237), CC Skip stitch (203), DJ Pleat (10), DE Cut to broken (7) did not reach later stages

Found before bulk production (Shipment Sample): 5

CB Broken stitch, EI Inaccurate/skewed stitching, EC Asymmetry, ED Gathering crease, CG Grinning: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	76.2%
QC Inline	1 reports	—	40.6%
QC Endline	12 days	—	11.4%
QA Inline	3 reports	3	28.6%
Shipment Sample	3 reports	2	—

QC Endline daily DHU (last 10 days)

62.009/04

31.509/05

24.309/07

5.209/08

2.109/09

0.809/10

4.909/11

1.209/12

3.309/14

0.409/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
Others (no detail)			436
BA Thread ends	17	6	248	5
EA Uneven seam allowance			237
CC Skip stitch			203
ED Gathering crease			154		1
EC Asymmetry	9	4	9	4	6
CG Grinning	4			6	3
DJ Pleat	4			6

260454 SAIN · CB21/CB25 · Due 09/21Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,195 / 1,255

PDF reports2

Last report07/09

Cross-stage findings

Found before bulk production (Final Random): 5

CB Broken stitch, AD Fabric stains, CC Skip stitch, GB Missing sewing operation, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AD Fabric stains	4
CB Broken stitch	3
BA Thread ends	3
CC Skip stitch	2
GB Missing sewing operation	1

Aug 2026 157 · 🔴 27 🟠 78 🟢 52

Final Random FAIL: 8 POs

Most common in later stages: BA Thread ends (136), CB Broken stitch (102), AD Fabric stains (96)

🔴 Lines with most 🔴: CS25 (4), CB34 (2), CB24 (2), CS24 (2), CP10 (2)

260629 LOGE · CS26 · Due 08/04Final Random PASS Not fixed: DJ Pleat

No reportPP Sample

No reportPilot Run

No report1st Bundle

15 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty3,388 / 3,388

PDF reports20

Last report08/03

Cross-stage findings

Not fixed: DJ Pleat

Found 11 times (22 pcs, 07/06–07/22) in earlier stages; latest Final Random (08/03) still has 3 major

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 36.5% vs QC Inline 21.3%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (08/03): CC Skip stitch 1 (earlier 6 times), BB Missing cut seam allowance 1 (earlier 5 times), EC Asymmetry 1 (earlier 9 times)

Found earlier but still reached later stages: 5

AD Fabric stains 2, AC Fabric hole 1, DD Thread not straight/waving 1, DB Run-off stitching 1, BA Thread ends 11 pcs (later stages total)

Caught in earlier stages

CB Broken stitch (41), CA Thread tension (25), DI High-low/uneven (20), DA Exceed seam allowance (14), CE Broken seam (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	15 reports	—	21.3%
QA Inline	3 reports	3	36.5%
Pre-final	1 reports	0	3.5%
Final Random	1 reports	0	5.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Pre-final	Final Random
CB Broken stitch	36	5
AD Fabric stains	25	1	2
DJ Pleat	19	3		3
CA Thread tension	25
DI High-low/uneven	20
DB Run-off stitching	15	3	1
EC Asymmetry	9	8		1
BA Thread ends	5	2	5	6

260710 LOGE · CB16/CB29/CB34 · Due 08/04Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

15 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty3,994 / 3,994

PDF reports24

Last report07/30

Cross-stage findings

Not fixed: AD Fabric stains

Found 10 times (24 pcs, 07/07–07/18) in earlier stages; latest Final Random (07/30) still has 3 major

Recurring in small numbers: 4

Latest Final Random (07/30): DJ Pleat 2 (earlier 7 times), CC Skip stitch 2 (earlier 10 times), ED Gathering crease 1 (earlier 6 times), DB Run-off stitching 1 (earlier 4 times)

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 4, CB Broken stitch 3 pcs (later stages total)

Duplicate report numbers

QGR2627442 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (59), CG Grinning (24), BB Missing cut seam allowance (19), CE Broken seam (14), DD Thread not straight/waving (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.8%
QC Inline	15 reports	—	31.5%
QA Inline	4 reports	4	33.6%
Pre-final	1 reports	0	5.6%
Final Random	2 reports	0	4.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
EC Asymmetry	2	44	13
BA Thread ends	1	13	7	6	15
EA Unsmooth/puckering/bubbling	2	30	1	2	2
AD Fabric stains	1	21	2	2	5
CB Broken stitch	2	19	4	2	1
CC Skip stitch	1	20	3		2
CG Grinning		24
BB Missing cut seam allowance	1	12	6

260711 LOGE · CS10/CS13 · Due 08/04Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

31 reportsQC Inline

No dataQC Endline

All FAILQA Inline8 reports

No reportShipment Sample

All FAILPre-final2 reports

All PASSFinal Random3 reports

Order/Ship qty27,227 / 27,339

PDF reports46

Last report08/05

Cross-stage findings

Not fixed: AD Fabric stains

Found 11 times (39 pcs, 07/16–07/29) in earlier stages; latest Final Random (08/05) still has 4 major

Missed in earlier stages: 1

BD Snagging (Final Random 08/05): first found in later stages, never recorded before

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 39.1% vs QC Inline 19.5%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/05): CB Broken stitch 2 (earlier 17 times)

Found earlier but still reached later stages: 4

BB Missing cut seam allowance 9, ED Gathering crease 1, EA Unsmooth/puckering/bubbling 7, CC Skip stitch 1 pcs (later stages total)

180 defects recorded as 'Others' without detail

1st Bundle 12, QC Inline 168; cannot compare across stages

Duplicate report numbers

QGR2628863 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (88), DB Run-off stitching (45), DA Exceed seam allowance (36), EI Inaccurate/skewed stitching (29), CE Broken seam (27) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	21.2%
QC Inline	31 reports	—	19.5%
QA Inline	8 reports	8	39.1%
Pre-final	2 reports	2	4.9%
Final Random	3 reports	0	1.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends		138	15	37	20
Others (no detail)	12	168
EC Asymmetry	5	72	11
CB Broken stitch		53	15	1	6
ED Gathering crease	1	65	6	1
EA Unsmooth/puckering/bubbling		54	4	3	4
AD Fabric stains		30	9	6	4
DB Run-off stitching		45

260815 LOGE · CB19/CB24/CB26 · Due 08/04Final Random PASS Not fixed: DJ Pleat

No reportPP Sample

No reportPilot Run

No report1st Bundle

18 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty18,000 / 18,000

PDF reports23

Last report07/30

Cross-stage findings

Not fixed: DJ Pleat

Found 9 times (16 pcs, 07/11–07/28) in earlier stages; latest Final Random (07/25) still has 3 major

Missed in earlier stages: 1

EE Raw edge (Final Random 07/25): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (07/25): EA Unsmooth/puckering/bubbling 2 (earlier 21 times), CB Broken stitch 2 (earlier 8 times)

Found earlier but still reached later stages: 1

AD Fabric stains 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (35), CE Broken seam (23), DD Thread not straight/waving (23), CC Skip stitch (11), CG Grinning (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	18 reports	—	34.4%
QA Inline	4 reports	4	41.4%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	32	10	2
EC Asymmetry	28	7
BA Thread ends	10	8	7
CE Broken seam	21	2
DD Thread not straight/waving	23
CB Broken stitch	15	2	2
DJ Pleat	14	2	3
CC Skip stitch	8	3

261369 OSIT · CS24/CS25 · Due 08/05Final Random PASS Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty16,200 / 16,200

PDF reports14

Last report07/31

Cross-stage findings

Not fixed: EC Asymmetry

Found 10 times (25 pcs, 07/18–07/27) in earlier stages; latest Final Random (07/31) still has 3 major

Not fixed: ED Gathering crease

Found 17 times (53 pcs, 07/18–07/27) in earlier stages; latest Final Random (07/31) still has 3 major

Not fixed: CB Broken stitch

Found 9 times (22 pcs, 07/20–07/27) in earlier stages; latest Final Random (07/31) still has 3 major

Missed in earlier stages: 2

CF Pulling yarn (Pre-final 07/27), EH Poor lamination/bonding (Final Random 07/31): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CC Skip stitch 3, BA Thread ends 14 pcs (later stages total)

Caught in earlier stages

BB Missing cut seam allowance (12), DB Run-off stitching (7), EI Inaccurate/skewed stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	30.0%
QC Inline	7 reports	—	21.8%
QA Inline	4 reports	4	21.1%
Pre-final	1 reports	0	3.2%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
ED Gathering crease	2	43	8	3	3
EC Asymmetry	2	17	6		3
CB Broken stitch		20	2	2	3
BA Thread ends		6		7	7
BB Missing cut seam allowance		10	2
CC Skip stitch		5	1	3
DB Run-off stitching		7
EI Inaccurate/skewed stitching	1		4

261480 OSIT · CS25 · Due 08/05Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty5,500 / 5,500

PDF reports8

Last report07/28

Cross-stage findings

Not fixed: ED Gathering crease

Found 8 times (28 pcs, 07/15–07/17) in earlier stages; latest Final Random (07/28) still has 3 major

Missed in earlier stages: 2

BA Thread ends (Pre-final 07/22), AD Fabric stains (Pre-final 07/22): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 40.6% vs QC Inline 23.3%; QC Inline may be missing defects

Found earlier but still reached later stages: 4

EC Asymmetry 2, CE Broken seam 1, CB Broken stitch 4, CC Skip stitch 2 pcs (later stages total)

Caught in earlier stages

EA Unsmooth/puckering/bubbling (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	35.0%
QC Inline	3 reports	—	23.3%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	3.0%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
ED Gathering crease		27	1		2	3
EC Asymmetry	3	10	11	1	1
CB Broken stitch		4	1		2	2
BA Thread ends					5	4
CE Broken seam		7				1
EA Unsmooth/puckering/bubbling	3	3
CC Skip stitch		2				2
DJ Pleat		3

260570 LOGE · CP10/CP11 · Due 08/12Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty11,500 / 11,500

PDF reports7

Last report08/11

Cross-stage findings

Not fixed: AD Fabric stains

Found 6 times (20 pcs, 07/31–08/11) in earlier stages; latest Final Random (08/11) still has 3 major

Recurring in small numbers: 2

Latest Final Random (08/11): CB Broken stitch 2 (earlier 6 times), DJ Pleat 2 (earlier 4 times)

Found earlier but still reached later stages: 1

ED Gathering crease 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (12), EA Unsmooth/puckering/bubbling (9), CC Skip stitch (8), CE Broken seam (8), DA Exceed seam allowance (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	95.0%
QC Inline	3 reports	—	26.7%
QA Inline	1 reports	1	25.0%
Final Random	1 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	7	14	1	10
AD Fabric stains	6	13	1	3
EC Asymmetry	5	7
CB Broken stitch	3	6	1	2
EA Unsmooth/puckering/bubbling	8		1
DJ Pleat	1	5	1	2
CC Skip stitch	1	7
CE Broken seam		8

260645 LOGE · CB07 · Due 08/12Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

No report1st Bundle

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty7,000 / 7,000

PDF reports12

Last report08/06

Cross-stage findings

Not fixed: AD Fabric stains

Found 3 times (4 pcs, 07/07–07/21) in earlier stages; latest Final Random (08/06) still has 3 major

Missed in earlier stages: 2

DF Twisted seam/skewing (Final Random 08/06), BB Missing cut seam allowance (Final Random 08/06): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/06): DJ Pleat 2 (earlier 3 times)

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 1, BA Thread ends 5 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (24), EB Measurement issue (21), CG Grinning (20), CB Broken stitch (18), CE Broken seam (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	8 reports	—	41.4%
QA Inline	3 reports	3	41.7%
Final Random	1 reports	0	4.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	18	6
EB Measurement issue	21
CG Grinning	20
CB Broken stitch	15	3
CE Broken seam	8	5
DJ Pleat	5	1	2
AD Fabric stains	2	2	3
BA Thread ends		2	5

260646 LOGE · CP10/CP11/CP13 · Due 08/12Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty21,000 / 21,000

PDF reports11

Last report08/06

Cross-stage findings

Not fixed: CB Broken stitch

Found 6 times (6 pcs, 07/22–08/06) in earlier stages; latest Final Random (08/06) still has 4 major

Missed in earlier stages: 1

EE Raw edge (Final Random 08/06): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 45.3% vs QC Inline 25.9%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/06): AD Fabric stains 1 (earlier 5 times), DJ Pleat 1 (earlier 6 times)

Caught in earlier stages

EC Asymmetry (33), CE Broken seam (17), EA Unsmooth/puckering/bubbling (11), CG Grinning (11), DF Twisted seam/skewing (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	83.7%
QC Inline	4 reports	—	25.9%
QA Inline	2 reports	2	45.3%
Final Random	1 reports	0	1.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	14	31	4	8
EC Asymmetry	17	6	10
CE Broken seam	2	14	1
AD Fabric stains	10		2	1
EA Unsmooth/puckering/bubbling	6	1	4
CG Grinning	4	4	3
CB Broken stitch	2	4		4
DF Twisted seam/skewing		8	2

260723 GECL · CS23/CS24 · Due 08/12Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

14 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty16,960 / 1,990

PDF reports20

Last report08/04

Cross-stage findings

Not fixed: AD Fabric stains

Found 13 times (44 pcs, 07/09–07/23) in earlier stages; latest Final Random (08/04) still has 3 major

Missed in earlier stages: 6

GB Missing sewing operation (Shipment Sample 07/13), CG Grinning (Shipment Sample 07/13), DH Pressing mark (Shipment Sample 07/13), EH Poor lamination/bonding (Shipment Sample 07/13), CF Pulling yarn (Shipment Sample 07/13), EC Asymmetry (Shipment Sample 07/13): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/04): DF Twisted seam/skewing 1 (earlier 11 times)

Found earlier but still reached later stages: 2

EI Inaccurate/skewed stitching 1, AC Fabric hole 1 pcs (later stages total)

22 defects recorded as 'Others' without detail

1st Bundle 5, QC Inline 12, QA Inline 3, Final Random 2; cannot compare across stages

Caught in earlier stages

DJ Pleat (41), CC Skip stitch (26), CB Broken stitch (25), ED Gathering crease (19), DB Run-off stitching (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	14 reports	—	38.5%
QA Inline	1 reports	1	34.4%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	7	38	6		5
AD Fabric stains	6	38		1	6
DF Twisted seam/skewing		44			1
DJ Pleat	1	40
CC Skip stitch	1	25
CB Broken stitch	4	21
Others (no detail)	5	12	3		2
ED Gathering crease		19

260724 GECL · CS11/CS12/CS23 · Due 08/12Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

19 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty16,960 / 1,990

PDF reports24

Last report08/05

Cross-stage findings

Not fixed: AD Fabric stains

Found 13 times (47 pcs, 07/06–07/25) in earlier stages; latest Final Random (08/05) still has 3 major

Missed in earlier stages: 2

EA Unsmooth/puckering/bubbling (Shipment Sample 07/07), AC Fabric hole (Final Random 07/27): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/05): CB Broken stitch 1 (earlier 9 times), DF Twisted seam/skewing 1 (earlier 4 times)

Found earlier but still reached later stages: 2

CC Skip stitch 1, EC Asymmetry 4 pcs (later stages total)

79 defects recorded as 'Others' without detail

1st Bundle 6, QC Inline 72, QA Inline 1; cannot compare across stages

Caught in earlier stages

DJ Pleat (21), DD Thread not straight/waving (19), DB Run-off stitching (17), DA Exceed seam allowance (9), DI High-low/uneven (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	85.0%
QC Inline	19 reports	—	33.4%
QA Inline	1 reports	1	43.8%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	5	67	4		5
Others (no detail)	6	72	1
AD Fabric stains	4	39	4	1	5
CB Broken stitch	1	22	1		3
DJ Pleat		21
DD Thread not straight/waving		19
DB Run-off stitching		17
DF Twisted seam/skewing		14			1

261370 OSIT · CS06 · Due 08/12Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline6 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty13,800 / 13,800

PDF reports20

Last report08/07

Cross-stage findings

Not fixed: ED Gathering crease

Found 13 times (22 pcs, 07/24–08/04) in earlier stages; latest Final Random (08/07) still has 10 major

Not fixed: AD Fabric stains

Found 3 times (4 pcs, 07/25–07/30) in earlier stages; latest Final Random (08/07) still has 4 major

Missed in earlier stages: 1

EI Inaccurate/skewed stitching (Pre-final 07/28): first found in later stages, never recorded before

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 27.1% vs QC Inline 11.1%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/07): EC Asymmetry 2 (earlier 10 times)

Found earlier but still reached later stages: 3

IA 2nd operation issue 2, CC Skip stitch 2, DF Twisted seam/skewing 2 pcs (later stages total)

40 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 12, QC Inline 23; cannot compare across stages

Duplicate report numbers

QGR2631801 have multiple reports with different content

Caught in earlier stages

CB Broken stitch (19), EA Unsmooth/puckering/bubbling (18), BB Missing cut seam allowance (9), DJ Pleat (7), AG Printing/dyeing defect (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	50.0%
QC Inline	10 reports	—	11.1%
QA Inline	6 reports	6	27.1%
Pre-final	1 reports	0	2.5%
Final Random	2 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)	5	23	12
ED Gathering crease	1	9	12	5	10
EC Asymmetry		24	5	2	2
BA Thread ends	2	3	6	7	14
CB Broken stitch	2	11	6
EA Unsmooth/puckering/bubbling		18
BB Missing cut seam allowance		2	7
AD Fabric stains		2	2		4

261050 RGOR · CB24 · Due 08/14Shipment Sample FAIL Latest Shipment Sample (08/05) FAILED

All PASSPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty6,505 / 6,505

PDF reports14

Last report08/19

Cross-stage findings

Latest Shipment Sample (08/05) FAILED

10 major: FC Wrong label 1, EA Unsmooth/puckering/bubbling 1, AD Fabric stains 1, ED Gathering crease 1, EC Asymmetry 1, DI High-low/uneven 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: ED Gathering crease

Found 8 times (17 pcs, 08/01–08/14) in earlier stages; latest Shipment Sample (08/05) still has 1 major

Not fixed: EC Asymmetry

Found 26 times (51 pcs, 08/04–08/19) in earlier stages; latest Shipment Sample (08/05) still has 4 major

Not fixed: AD Fabric stains

Found 3 times (7 pcs, 08/04–08/14) in earlier stages; latest Shipment Sample (08/05) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 15 times (29 pcs, 08/04–08/19) in earlier stages; latest Shipment Sample (08/05) still has 1 major

Missed in earlier stages: 3

FC Wrong label (Shipment Sample 08/05), DI High-low/uneven (Shipment Sample 08/05), EI Inaccurate/skewed stitching (Shipment Sample 08/05): first found in later stages, never recorded before

3 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2; cannot compare across stages

Caught in earlier stages

CG Grinning (26), DF Twisted seam/skewing (16), BA Thread ends (9), DJ Pleat (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	81.8%
QC Inline	8 reports	—	30.8%
QA Inline	2 reports	2	43.8%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample
EC Asymmetry		7	38	6	4
EA Unsmooth/puckering/bubbling		4	21	4	1
CG Grinning		2	24
ED Gathering crease	1	2	12	2	1
DF Twisted seam/skewing		2	14
BA Thread ends		3	4	2
AD Fabric stains		4	3		1
DJ Pleat		1	5	2

261051 RGOR · CB34 · Due 08/14Shipment Sample FAIL Latest Shipment Sample (08/07) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,185 / 5,185

PDF reports16

Last report08/19

Cross-stage findings

Latest Shipment Sample (08/07) FAILED

7 major: EC Asymmetry 1, EI Inaccurate/skewed stitching 1, AD Fabric stains 1, EC Asymmetry 1, DF Twisted seam/skewing 1, EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1

Not fixed: ED Gathering crease

Found 15 times (27 pcs, 07/31–08/14) in earlier stages; latest Shipment Sample (08/07) still has 1 major

Not fixed: DF Twisted seam/skewing

Found 13 times (26 pcs, 07/31–08/19) in earlier stages; latest Shipment Sample (08/07) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 8 times (16 pcs, 08/04–08/10) in earlier stages; latest Shipment Sample (08/07) still has 1 major

Not fixed: AD Fabric stains

Found 11 times (20 pcs, 08/04–08/19) in earlier stages; latest Shipment Sample (08/07) still has 1 major

Not fixed: EC Asymmetry

Found 15 times (32 pcs, 08/04–08/18) in earlier stages; latest Shipment Sample (08/07) still has 2 major

Missed in earlier stages: 1

EI Inaccurate/skewed stitching (Shipment Sample 08/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

GA Missing bartack/button 1 pcs (later stages total)

Duplicate report numbers

QGR2632255, QGR2634604 have multiple reports with different content

Caught in earlier stages

DJ Pleat (16), CG Grinning (16), CE Broken seam (14), CB Broken stitch (10), CC Skip stitch (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	72.7%
QC Inline	10 reports	—	30.4%
QA Inline	2 reports	2	42.2%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample
EC Asymmetry		3	27	2	2
ED Gathering crease	1	2	20	4	1
DF Twisted seam/skewing	1	4	20	1	1
AD Fabric stains		3	15	2	1
EA Unsmooth/puckering/bubbling		2	13	1	1
DJ Pleat	1	4	10	1
CG Grinning			15	1
CE Broken seam		1	11	2

261055 RGOR · CS16 · Due 08/14Shipment Sample FAIL Latest Shipment Sample (08/03) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty3,450 / 3,450

PDF reports14

Last report08/05

Cross-stage findings

Latest Shipment Sample (08/03) FAILED

9 major: CB Broken stitch 1, ED Gathering crease 1, ED Gathering crease 1, AD Fabric stains 1, Others (no detail) 1, ED Gathering crease 1, Others (no detail) 1, DE Cut to broken 1, EC Asymmetry 1

Not fixed: AD Fabric stains

Found 7 times (19 pcs, 07/25–08/04) in earlier stages; latest Shipment Sample (08/03) still has 1 major

Not fixed: ED Gathering crease

Found 14 times (37 pcs, 07/25–08/04) in earlier stages; latest Shipment Sample (08/03) still has 3 major

Not fixed: CB Broken stitch

Found 14 times (36 pcs, 07/27–08/05) in earlier stages; latest Shipment Sample (08/03) still has 1 major

Not fixed: EC Asymmetry

Found 3 times (5 pcs, 07/31–08/04) in earlier stages; latest Shipment Sample (08/03) still has 1 major

Missed in earlier stages: 5

CG Grinning (Pre-final 07/30), BD Snagging (Pre-final 07/30), DF Twisted seam/skewing (Pre-final 07/30), CE Broken seam (Pre-final 07/30), DE Cut to broken (Shipment Sample 08/03): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

BA Thread ends 4, DJ Pleat 7 pcs (later stages total)

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.8%
QC Inline	7 reports	—	22.9%
QA Inline	3 reports	3	32.3%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	20.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	6	36	4		4
ED Gathering crease	4	28	5	3	3
CB Broken stitch	5	28	3	1	2
AD Fabric stains	2	10	7	1	3
DJ Pleat		6	2		7
EC Asymmetry		3	2	1
EA Unsmooth/puckering/bubbling	1	3	1
CG Grinning					5

261268 RGOR · CB27 · Due 08/14Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,785 / 1,785

PDF reports5

Last report08/14

Cross-stage findings

Not fixed: AD Fabric stains

Found 4 times (8 pcs, 07/17–07/22) in earlier stages; latest Final Random (08/14) still has 3 major

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

BA Thread ends 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (14), EC Asymmetry (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.0%
QA Inline	2 reports	2	39.1%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	6	8
AD Fabric stains	6	2	3
EC Asymmetry	4	3
BA Thread ends	2		3
EB Measurement issue	3
ED Gathering crease	1	2
AC Fabric hole	2	1
EI Inaccurate/skewed stitching		3

261234 OSIT · CS01 · Due 08/19Final Random PASS Not fixed: ED Gathering crease

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports10

Last report08/13

Cross-stage findings

Not fixed: ED Gathering crease

Found 12 times (17 pcs, 07/23–07/25) in earlier stages; latest Final Random (08/13) still has 3 major

Missed in earlier stages: 2

EH Poor lamination/bonding (Pre-final 07/27), AD Fabric stains (Pre-final 07/27): first found in later stages, never recorded before

QA Inline DHU is 3.6× QC Inline

QA Inline DHU 41.7% vs QC Inline 11.7%; QC Inline may be missing defects

Found earlier but still reached later stages: 2

EC Asymmetry 1, BA Thread ends 7 pcs (later stages total)

11 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 8; cannot compare across stages

Duplicate report numbers

QGR2629610 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (12), DF Twisted seam/skewing (7), DJ Pleat (6), CB Broken stitch (6), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	65.0%
QC Inline	3 reports	—	11.7%
QA Inline	3 reports	3	41.7%
Pre-final	1 reports	0	5.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
ED Gathering crease		5	12	2	3
CC Skip stitch	3	8	1
Others (no detail)	3		8
BA Thread ends	1			4	3
EC Asymmetry	3		3	1
DF Twisted seam/skewing	1	6
DJ Pleat	2		4
CB Broken stitch		3	3

261368 OSIT · CS25 · Due 08/19Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

No report1st Bundle

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty14,900 / 14,900

PDF reports13

Last report07/15

Cross-stage findings

Not fixed: ED Gathering crease

Found 11 times (41 pcs, 07/07–07/13) in earlier stages; latest Final Random (07/15) still has 3 major

Missed in earlier stages: 2

BB Missing cut seam allowance (Pre-final 07/08), AD Fabric stains (Final Random 07/15): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (07/15): EC Asymmetry 1 (earlier 11 times), CB Broken stitch 2 (earlier 22 times)

Found earlier but still reached later stages: 2

CC Skip stitch 20, BA Thread ends 8 pcs (later stages total)

Caught in earlier stages

DJ Pleat (14), EA Unsmooth/puckering/bubbling (12), CE Broken seam (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	6 reports	—	31.2%
QA Inline	5 reports	5	23.8%
Pre-final	1 reports	1	7.9%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Pre-final	Final Random
CB Broken stitch	48	10	2	2
ED Gathering crease	38	3	3	3
EC Asymmetry	18	11		1
CC Skip stitch	3		20
BA Thread ends	7			8
DJ Pleat	14
EA Unsmooth/puckering/bubbling		12
CE Broken seam	9

261049 RGOR · CB12/CB14 · Due 08/21Shipment Sample FAIL Latest Shipment Sample (08/10) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,980 / 5,980

PDF reports17

Last report08/13

Cross-stage findings

Latest Shipment Sample (08/10) FAILED

11 major: AD Fabric stains 1, Others (no detail) 1, Others (no detail) 1, EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1, BB Missing cut seam allowance 1, Others (no detail) 1, DB Run-off stitching 1, CC Skip stitch 1, EA Unsmooth/puckering/bubbling 1, Others (no detail) 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 22 times (35 pcs, 07/27–08/13) in earlier stages; latest Shipment Sample (08/10) still has 3 major

Not fixed: DB Run-off stitching

Found 7 times (8 pcs, 07/27–08/12) in earlier stages; latest Shipment Sample (08/10) still has 1 major

Not fixed: CC Skip stitch

Found 3 times (6 pcs, 08/04–08/13) in earlier stages; latest Shipment Sample (08/10) still has 1 major

Not fixed: AD Fabric stains

Found 5 times (10 pcs, 08/04–08/11) in earlier stages; latest Shipment Sample (08/10) still has 1 major

Missed in earlier stages: 1

BB Missing cut seam allowance (Shipment Sample 08/10): first found in later stages, never recorded before

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Duplicate report numbers

QGR2632155 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (41), ED Gathering crease (26), BA Thread ends (18), CG Grinning (17), CE Broken seam (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	97.4%
QC Inline	8 reports	—	34.1%
QA Inline	4 reports	4	35.2%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample
EC Asymmetry	1	5	31	4
EA Unsmooth/puckering/bubbling	1	7	19	8	3
ED Gathering crease	1	6	18	1
BA Thread ends		1	8	9
CG Grinning		6	10	1
CE Broken seam			13	3
AD Fabric stains		3	3	4	1
DB Run-off stitching	1		7		1

261060 RGOR · CP12 · Due 08/21Shipment Sample FAIL Latest Shipment Sample (07/25) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty2,425 / 2,425

PDF reports4

Last report08/14

Cross-stage findings

Latest Shipment Sample (07/25) FAILED

4 major: GA Missing bartack/button 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1

Caught in earlier stages

BA Thread ends (13), ED Gathering crease (9) did not reach later stages

Found before bulk production (Shipment Sample): 4

GA Missing bartack/button, EC Asymmetry, EA Unsmooth/puckering/bubbling, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	95.0%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	Shipment Sample
BA Thread ends	3	10
EC Asymmetry	3	8	1
ED Gathering crease	1	8
EI Inaccurate/skewed stitching		5	1
EA Unsmooth/puckering/bubbling		2	1
CG Grinning	1	2
GA Missing bartack/button			1
BB Missing cut seam allowance	1

254204 LOGE · CS20 · Due 08/26Final Random PASS Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty4,500 / 4,500

PDF reports17

Last report08/25

Cross-stage findings

Not fixed: CB Broken stitch

Found 8 times (12 pcs, 07/27–08/04) in earlier stages; latest Final Random (08/25) still has 4 major

Not fixed: CE Broken seam

Found 6 times (8 pcs, 07/28–08/04) in earlier stages; latest Final Random (08/25) still has 4 major

Missed in earlier stages: 1

BB Missing cut seam allowance (Pre-final 07/29): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 41.7% vs QC Inline 24.7%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/25): BA Thread ends 2 (earlier 12 times), CC Skip stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 3

EA Unsmooth/puckering/bubbling 2, DJ Pleat 1, CD Needle hole 1 pcs (later stages total)

Duplicate report numbers

QGR2636888 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (27), EI Inaccurate/skewed stitching (25), DA Exceed seam allowance (24), DE Cut to broken (18), ED Gathering crease (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	9 reports	—	24.7%
QA Inline	3 reports	3	41.7%
Pre-final	1 reports	1	3.5%
Final Random	2 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	6	57	1	15	12
EC Asymmetry	3	19	5
EI Inaccurate/skewed stitching	4	17	4
DA Exceed seam allowance	2	20	2
DE Cut to broken	2	6	10
CB Broken stitch	1	6	5	1	4
EA Unsmooth/puckering/bubbling	2	9	1	2
CE Broken seam		5	3		4

261211 LOGE · CP01/CP07/CP15 · Due 08/26Shipment Sample FAIL Latest Shipment Sample (08/19) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty13,000 / 13,000

PDF reports9

Last report08/26

Cross-stage findings

Latest Shipment Sample (08/19) FAILED

11 major: EC Asymmetry 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1, DE Cut to broken 1, EC Asymmetry 1, AD Fabric stains 1, Others (no detail) 1, Others (no detail) 1, Others (no detail) 1, EC Asymmetry 1, Others (no detail) 1

Not fixed: EI Inaccurate/skewed stitching

Found 4 times (8 pcs, 08/12–08/22) in earlier stages; latest Shipment Sample (08/19) still has 1 major

Not fixed: AD Fabric stains

Found 6 times (25 pcs, 08/12–08/26) in earlier stages; latest Shipment Sample (08/19) still has 1 major

Not fixed: EC Asymmetry

Found 6 times (12 pcs, 08/12–08/22) in earlier stages; latest Shipment Sample (08/19) still has 4 major

Missed in earlier stages: 1

DE Cut to broken (Shipment Sample 08/19): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 50.0% vs QC Inline 29.7%; QC Inline may be missing defects

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Caught in earlier stages

BA Thread ends (20), EA Unsmooth/puckering/bubbling (13), DI High-low/uneven (12), CE Broken seam (10), ED Gathering crease (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	90.0%
QC Inline	3 reports	—	29.7%
QA Inline	3 reports	3	50.0%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample
AD Fabric stains		2	18	5	1
BA Thread ends		2	13	5
EC Asymmetry		5		7	4
EA Unsmooth/puckering/bubbling	2	1		10
DI High-low/uneven	1		11
CE Broken seam	1		3	6
EI Inaccurate/skewed stitching	1			7	1
ED Gathering crease	2	2	1	3

261320 OSIT · CS07 · Due 08/26Final Random PASS Not fixed: CC Skip stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty5,000 / 5,000

PDF reports17

Last report08/07

Cross-stage findings

Not fixed: CC Skip stitch

Found 6 times (11 pcs, 07/28–07/31) in earlier stages; latest Final Random (08/07) still has 4 major

Missed in earlier stages: 1

IA 2nd operation issue (Pre-final 08/04): first found in later stages, never recorded before

QA Inline DHU is 3.2× QC Inline

QA Inline DHU 37.5% vs QC Inline 11.8%; QC Inline may be missing defects

Found earlier but still reached later stages: 4

CB Broken stitch 3, DJ Pleat 2, AC Fabric hole 2, AD Fabric stains 4 pcs (later stages total)

19 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 10, Final Random 4; cannot compare across stages

Duplicate report numbers

QGR2632365 have multiple reports with different content

Caught in earlier stages

DF Twisted seam/skewing (26), EA Unsmooth/puckering/bubbling (12), ED Gathering crease (11), EC Asymmetry (7), CA Thread tension (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.7%
QC Inline	7 reports	—	11.8%
QA Inline	4 reports	4	37.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	3.0%
Final Random	2 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	5	5	8		17	16
DF Twisted seam/skewing	1	22	3
Others (no detail)	5		10			4
CC Skip stitch	1	4	6		2	4
CB Broken stitch	2		7	1	2
EA Unsmooth/puckering/bubbling	3	9
DJ Pleat	1	7	1	1	1
ED Gathering crease		9	2

261481 OSIT · CS25 · Due 08/26Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty11,000 / 11,000

PDF reports9

Last report08/07

Cross-stage findings

Not fixed: ED Gathering crease

Found 7 times (18 pcs, 07/29–08/03) in earlier stages; latest Final Random (08/07) still has 4 major

Not fixed: EC Asymmetry

Found 6 times (12 pcs, 07/29–08/03) in earlier stages; latest Final Random (08/07) still has 4 major

Missed in earlier stages: 4

BA Thread ends (Pre-final 07/31), CC Skip stitch (Final Random 08/07), AC Fabric hole (Final Random 08/07), AD Fabric stains (Final Random 08/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

Pre-final 1; cannot compare across stages

Duplicate report numbers

QGR2631980 have multiple reports with different content

Caught in earlier stages

DI High-low/uneven (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	35.0%
QC Inline	3 reports	—	17.9%
QA Inline	2 reports	2	25.0%
Pre-final	1 reports	0	2.5%
Final Random	2 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends		6		6	14
ED Gathering crease	1	13	4	3	4
EC Asymmetry	3	4	5	2	4
CB Broken stitch	1	6	1	2
DI High-low/uneven	2	3	3
BB Missing cut seam allowance		4
CC Skip stitch					4
AD Fabric stains					4

260403 RGOR · CS05 · Due 08/28Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 8.7%QC Endline2 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,840 / 3,840

PDF reports17

Last report08/31

Cross-stage findings

Not fixed: ED Gathering crease

Found 7 times (20 pcs, 08/10–08/29) in earlier stages; latest Final Random (08/31) still has 3 major

Missed in earlier stages: 1

BD Snagging (Shipment Sample 08/20): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 31.2% vs QC Inline 17.9%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/31): CB Broken stitch 2 (earlier 23 times)

Found earlier but still reached later stages: 3

EC Asymmetry 2, CG Grinning 1, AD Fabric stains 2 pcs (later stages total)

19 defects recorded as 'Others' without detail

QC Inline 19; cannot compare across stages

Main QA defects never recorded by QC Endline: 3

ED Gathering crease (QA 5), EC Asymmetry (QA 5), EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

QC Endline data errors: 1

08/29 CS05 260403-L1 (defective pcs 22 > defects 20)

Caught in earlier stages

CC Skip stitch (50), DJ Pleat (16), DF Twisted seam/skewing (14), DB Run-off stitching (9), EI Inaccurate/skewed stitching (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.8%
QC Inline	12 reports	—	17.9%
QC Endline	2 days	—	8.7%
QA Inline	1 reports	1	31.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

7.108/28

17.208/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
CB Broken stitch	4	46		1		2
CC Skip stitch		13	37
Others (no detail)		19	23
ED Gathering crease	3	16		1	1	3
DJ Pleat	3	13
DF Twisted seam/skewing		14
BA Thread ends	1	6	3			3
EC Asymmetry	5	3		3	2

261040 RGOR · CB05 · Due 08/28Shipment Sample FAIL Latest Shipment Sample (08/18) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

DHU 13.4%QC Endline6 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,200 / 5,200

PDF reports16

Last report09/02

Cross-stage findings

Latest Shipment Sample (08/18) FAILED

6 major: EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, CB Broken stitch 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 1

Not fixed: EI Inaccurate/skewed stitching

Found 4 times (5 pcs, 08/08–08/18) in earlier stages; latest Shipment Sample (08/18) still has 1 major

Not fixed: EC Asymmetry

Found 25 times (52 pcs, 08/08–09/03) in earlier stages; latest Shipment Sample (08/18) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 5 times (12 pcs, 08/12–08/20) in earlier stages; latest Shipment Sample (08/18) still has 3 major

Not fixed: CB Broken stitch

Found 8 times (16 pcs, 08/13–08/26) in earlier stages; latest Shipment Sample (08/18) still has 1 major

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 7); zero in QC Endline records

QC Endline data errors: 2

08/29 CB05 261040-L (defective pcs 57 > defects 56), 08/29 CB05 261040-S2 (defective pcs 34 > defects 33)

Caught in earlier stages

CC Skip stitch (102), DB Run-off stitching (98), CE Broken seam (93), BA Thread ends (78), ED Gathering crease (78) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	100.0%
QC Inline	8 reports	—	37.6%
QC Endline	6 days	—	13.4%
QA Inline	4 reports	4	38.3%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

22.608/28

12.208/29

12.908/31

15.709/01

13.609/02

9.609/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
Others (no detail)				318
CC Skip stitch		3	17	79	3
DB Run-off stitching		2	18	77	1
CE Broken seam			15	78
BA Thread ends		2		68	8
ED Gathering crease				78
EA Uneven seam allowance				71
EC Asymmetry	1	3	24	18	6	1

261042 RGOR · CB10 · Due 08/28Shipment Sample FAIL Latest Shipment Sample (08/18) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 5.7%QC Endline5 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty1,970 / 1,970

PDF reports12

Last report08/29

Cross-stage findings

Latest Shipment Sample (08/18) FAILED

5 major: Others (no detail) 1, EC Asymmetry 1, Others (no detail) 1, DJ Pleat 1, DJ Pleat 1

Not fixed: DJ Pleat

Found 9 times (17 pcs, 08/15–08/20) in earlier stages; latest Shipment Sample (08/18) still has 2 major

Not fixed: EC Asymmetry

Found 21 times (50 pcs, 08/15–09/02) in earlier stages; latest Shipment Sample (08/18) still has 1 major

QA Inline DHU is 6.8× QC Endline

QA Inline DHU 39.0% vs QC Endline 5.7% (08/28–09/02, 5 days, 3957 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

5 defects recorded as 'Others' without detail

Shipment Sample 2, QC Inline 3; cannot compare across stages

QC Endline data errors: 1

08/31 CB10 261042-S2 (defective pcs 5 > defects 4)

Caught in earlier stages

BA Thread ends (126), AC Fabric hole (50), CC Skip stitch (32), ED Gathering crease (28), CB Broken stitch (24) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	92.3%
QC Inline	7 reports	—	32.9%
QC Endline	5 days	—	5.7%
QA Inline	2 reports	2	39.0%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

11.508/28

7.708/29

3.708/31

4.509/01

7.109/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	3	10	108	5
EC Asymmetry	5	26	9	10	1
AC Fabric hole		3	47
CC Skip stitch	4	12	16
ED Gathering crease			28
CB Broken stitch	4	13		7
DJ Pleat	3	10		4	2
CE Broken seam	1	6	9

260630 LOGE · CP06/CP16/CP18 · Due 08/04Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty17,248 / 17,248

PDF reports17

Last report08/01

Cross-stage findings

Missed in earlier stages: 2

CE Broken seam (Final Random 07/14), FA Wrong material (Final Random 08/01): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/01): DJ Pleat 1 (earlier 6 times), CB Broken stitch 2 (earlier 11 times), AD Fabric stains 2 (earlier 6 times)

Found earlier but still reached later stages: 3

CC Skip stitch 1, BB Missing cut seam allowance 1, DE Cut to broken 1 pcs (later stages total)

Duplicate report numbers

QGR2627904 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (24), EC Asymmetry (24), CG Grinning (19), DD Thread not straight/waving (15), ED Gathering crease (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	10 reports	—	22.5%
QA Inline	5 reports	5	30.6%
Final Random	2 reports	0	2.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	47	7	18
CB Broken stitch	22	2	5
DB Run-off stitching	13	11
EC Asymmetry	16	8
CG Grinning	18	1
AD Fabric stains	12	3	2
DD Thread not straight/waving	14	1
CC Skip stitch	8	5	1

260661 LOGE · CB09/CP13/CP20 · Due 08/04Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

11 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty20,000 / 60,000

PDF reports15

Last report08/03

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 07/14): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/14): CB Broken stitch 2 (earlier 12 times)

Caught in earlier stages

EC Asymmetry (45), EA Unsmooth/puckering/bubbling (21), BD Snagging (17), ED Gathering crease (13), DI High-low/uneven (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Inline	11 reports	—	51.1%
QA Inline	2 reports	2	62.2%
Final Random	1 reports	0	1.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends		100	6	7
EC Asymmetry	2	25	18
EA Unsmooth/puckering/bubbling	2	9	10
CB Broken stitch		19		2
BD Snagging	2	15
ED Gathering crease		12	1
DI High-low/uneven		10	1
CE Broken seam		9	1

260670 LOGE · CB28/CB29 · Due 08/04Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty7,000 / 7,000

PDF reports6

Last report07/30

Cross-stage findings

Missed in earlier stages: 3

CC Skip stitch (Final Random 07/30), BA Thread ends (Final Random 07/30), AD Fabric stains (Final Random 07/30): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/30): CB Broken stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 1, ED Gathering crease 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (15), CE Broken seam (12), DI High-low/uneven (8), DJ Pleat (7), CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	4 reports	—	43.3%
QA Inline	1 reports	1	28.1%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	13	2
CE Broken seam	12
CB Broken stitch	7		2
DI High-low/uneven	8
DJ Pleat	7
CG Grinning	6
ED Gathering crease	4		2
BA Thread ends			6

260671 LOGE · CP05/CP06 · Due 08/04Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty11,000 / 11,000

PDF reports9

Last report07/30

Cross-stage findings

Missed in earlier stages: 1

GA Missing bartack/button (Final Random 07/28): first found in later stages, never recorded before

QA Inline DHU is 2.6× QC Inline

QA Inline DHU 71.9% vs QC Inline 27.6%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (07/28): EA Unsmooth/puckering/bubbling 2 (earlier 5 times), CC Skip stitch 2 (earlier 4 times), DJ Pleat 2 (earlier 4 times)

Found earlier but still reached later stages: 1

DE Cut to broken 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (13), CB Broken stitch (12), BB Missing cut seam allowance (11), ED Gathering crease (11), FA Wrong material (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	77.5%
QC Inline	4 reports	—	27.6%
QA Inline	2 reports	2	71.9%
Final Random	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	5	29	6	5
EC Asymmetry		2	11
CB Broken stitch	2	10
BB Missing cut seam allowance	6	5
ED Gathering crease		2	9
FA Wrong material	10
EA Unsmooth/puckering/bubbling	2		5	2
DI High-low/uneven		9

260672 LOGE · CB29 · Due 08/04Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty5,500 / 5,500

PDF reports12

Last report08/04

Cross-stage findings

Missed in earlier stages: 1

GA Missing bartack/button (Final Random 08/03): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/04): DE Cut to broken 1 (earlier 5 times), AD Fabric stains 1 (earlier 4 times), DJ Pleat 1 (earlier 6 times)

Found earlier but still reached later stages: 4

BB Missing cut seam allowance 2, ED Gathering crease 4, BA Thread ends 10, CB Broken stitch 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Duplicate report numbers

QGR2630675 have multiple reports with different content

Caught in earlier stages

CE Broken seam (24), EC Asymmetry (22), DB Run-off stitching (12), EE Raw edge (8), AC Fabric hole (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	5 reports	—	34.8%
QA Inline	3 reports	3	42.7%
Final Random	2 reports	1	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CE Broken seam		20	4
EC Asymmetry	5	6	11
DJ Pleat		13	2	3
DE Cut to broken	2	7	1	4
DB Run-off stitching	2	9	1
BA Thread ends			2	10
AD Fabric stains	1	6	2	2
ED Gathering crease	3	4		4

260813 LOGE · CB09 · Due 08/04Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

20 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty19,000 / 19,000

PDF reports25

Last report08/03

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 08/03), AD Fabric stains (Final Random 08/03): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/03): CB Broken stitch 2 (earlier 11 times), CE Broken seam 1 (earlier 23 times)

Found earlier but still reached later stages: 2

GC Missing pocket/label 1, GA Missing bartack/button 1 pcs (later stages total)

22 defects recorded as 'Others' without detail

QC Inline 22; cannot compare across stages

Caught in earlier stages

EC Asymmetry (139), CG Grinning (34), DE Cut to broken (24), EI Inaccurate/skewed stitching (19), CC Skip stitch (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	20 reports	—	32.0%
QA Inline	4 reports	4	31.2%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	129	10
CE Broken seam	47	3	1
BA Thread ends	25	5	10
CG Grinning	34
CB Broken stitch	22	3	2
DE Cut to broken	20	4
Others (no detail)	22
EI Inaccurate/skewed stitching	9	10

260814 LOGE · CS13/CS22 · Due 08/04Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty24,000 / 24,000

PDF reports5

Last report08/03

Cross-stage findings

Missed in earlier stages: 4

DJ Pleat (Final Random 07/18), CB Broken stitch (Final Random 08/03), ED Gathering crease (Final Random 08/03), DE Cut to broken (Final Random 08/03): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

AD Fabric stains 3, BA Thread ends 13 pcs (later stages total)

37 defects recorded as 'Others' without detail

QC Inline 37; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	0.0%
Final Random	2 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
Others (no detail)	37
BA Thread ends	5	13
AD Fabric stains	5	3
DB Run-off stitching	5
DJ Pleat		2
CB Broken stitch		2
ED Gathering crease		2
DE Cut to broken		1

260816 LOGE · CP11/CP12/CP14 · Due 08/04Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty21,000 / 21,000

PDF reports10

Last report08/04

Cross-stage findings

Missed in earlier stages: 1

CH Incorrect stitch density (Final Random 08/01): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/01): DE Cut to broken 2 (earlier 7 times), CE Broken seam 1 (earlier 5 times)

Caught in earlier stages

EC Asymmetry (22), DB Run-off stitching (11), DJ Pleat (10), CC Skip stitch (9), DF Twisted seam/skewing (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	50.0%
QC Inline	6 reports	—	42.7%
QA Inline	2 reports	2	45.3%
Final Random	1 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	1	30	7	6
EC Asymmetry	2	11	9
DE Cut to broken	1	13	3	2
DB Run-off stitching		11
DJ Pleat		9	1
CC Skip stitch	1	8
CE Broken seam	1	7		1
DF Twisted seam/skewing		9

260837 LOGE · CS21 · Due 08/04No final QA Inline DHU is 1.6× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,948 / 5,948

PDF reports14

Last report07/18

Cross-stage findings

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 31.2% vs QC Inline 19.1%; QC Inline may be missing defects

Caught in earlier stages

CB Broken stitch (58), DJ Pleat (23), EC Asymmetry (20), ED Gathering crease (15), CC Skip stitch (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	10 reports	—	19.1%
QA Inline	2 reports	2	31.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
CB Broken stitch	7	50	1
DJ Pleat	3	20
EC Asymmetry	1	16	3
ED Gathering crease	2	11	2
CC Skip stitch	4	5	2
GA Missing bartack/button	2	8
AC Fabric hole	2	6
CE Broken seam		8

260838 LOGE · CP15/CP16 · Due 08/04Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,092 / 9,092

PDF reports6

Last report08/04

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 08/04): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 37.5% vs QC Inline 21.9%; QC Inline may be missing defects

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 1, CB Broken stitch 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (15), CG Grinning (10), CE Broken seam (7), DE Cut to broken (5), ED Gathering crease (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	2 reports	—	21.9%
QA Inline	1 reports	1	37.5%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	7	10	3	9
EC Asymmetry	9	3	3
CG Grinning	3	7
CE Broken seam	5	2
DE Cut to broken	2	2	1
ED Gathering crease	3		2
CA Thread tension		5
CB Broken stitch			1	2

253653 MKSC · CB04/CB13 · Due 08/05Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports2

Last report08/04

Cross-stage findings

Missed in earlier stages: 3

BB Missing cut seam allowance (Final Random 08/04), EA Unsmooth/puckering/bubbling (Final Random 08/04), AC Fabric hole (Final Random 08/04): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

BA Thread ends 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	32.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
EC Asymmetry	6
BA Thread ends	4	1
DD Thread not straight/waving	4
CC Skip stitch	2
EA Unsmooth/puckering/bubbling		2
BB Missing cut seam allowance		1
AC Fabric hole		1

253654 MKSC · CB06 · Due 08/05Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,500 / 2,500

PDF reports6

Last report08/05

Cross-stage findings

Missed in earlier stages: 2

AF Crushed foam cup (Final Random 08/03), BA Thread ends (Final Random 08/03): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/03): ED Gathering crease 2 (earlier 4 times)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Caught in earlier stages

CC Skip stitch (16), CE Broken seam (12), DJ Pleat (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	4 reports	—	40.6%
QA Inline	1 reports	1	18.8%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
CC Skip stitch	15	1
ED Gathering crease	13		2
CE Broken seam	12
DJ Pleat	7
DB Run-off stitching	3
BA Thread ends			3
AF Crushed foam cup			2
CG Grinning		2

260359 LOGE · CB12/CB23 · Due 08/05Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline5 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,000 / 3,000

PDF reports11

Last report08/04

Cross-stage findings

Missed in earlier stages: 2

DH Pressing mark (Shipment Sample 07/31), GA Missing bartack/button (Shipment Sample 07/31): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/04): EA Unsmooth/puckering/bubbling 2 (earlier 8 times), AD Fabric stains 2 (earlier 6 times)

Found earlier but still reached later stages: 7

EC Asymmetry 1, EI Inaccurate/skewed stitching 3, DF Twisted seam/skewing 1, DJ Pleat 2, CB Broken stitch 3, AC Fabric hole 1, BA Thread ends 13 pcs (later stages total)

Caught in earlier stages

EF Cup/pocket issue (7), EE Raw edge (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QA Inline	5 reports	5	32.5%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QA Inline	Shipment Sample	Final Random
AD Fabric stains		4	7	1	4
BA Thread ends			3		13
EA Unsmooth/puckering/bubbling	2	5	4	2	2
EC Asymmetry	1	1	6	1
EF Cup/pocket issue	1	1	5
EI Inaccurate/skewed stitching		1	3	3
DJ Pleat		1	4		2
EE Raw edge	1	1	4

260364 RTMS · CP08/CP09 · Due 08/05Final Random PASS QA Inline DHU is 4.2× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports6

Last report07/28

Cross-stage findings

QA Inline DHU is 4.2× QC Inline

QA Inline DHU 31.2% vs QC Inline 7.5%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (07/28): CB Broken stitch 2 (earlier 4 times)

Caught in earlier stages

DI High-low/uneven (6) did not reach later stages

Found before bulk production (Shipment Sample): 5

ED Gathering crease, AD Fabric stains, CC Skip stitch, EC Asymmetry, DB Run-off stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QC Inline	1 reports	—	7.5%
QA Inline	1 reports	1	31.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	6	6			5
ED Gathering crease	10	2	2	1
AD Fabric stains	6	4	2	1	1
EC Asymmetry	3		2	1
CB Broken stitch	1	1	2		2
DI High-low/uneven	4	2
CC Skip stitch	2			1
EA Unsmooth/puckering/bubbling	2

260365 RTMS · CP02/CP18 · Due 08/05Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,500 / 2,500

PDF reports9

Last report07/27

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Pre-final 07/24): first found in later stages, never recorded before

QA Inline DHU is 2.5× QC Inline

QA Inline DHU 50.0% vs QC Inline 20.0%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (07/27): BA Thread ends 2 (earlier 4 times), CC Skip stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 3

AD Fabric stains 3, BB Missing cut seam allowance 3, CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (25), ED Gathering crease (24), EA Unsmooth/puckering/bubbling (12), DE Cut to broken (7), DD Thread not straight/waving (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QC Inline	3 reports	—	20.0%
QA Inline	2 reports	2	50.0%
Pre-final	1 reports	1	26.4%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	2	3	6	25	7
EC Asymmetry	14	5	6
ED Gathering crease	11	2	11
EA Unsmooth/puckering/bubbling	2	7	3
AD Fabric stains	2	4		3
DE Cut to broken	2		5
CC Skip stitch	1	4		1	1
CB Broken stitch		6			1

260796 OSIT · CS14 · Due 08/05Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,800 / 2,800

PDF reports9

Last report07/25

Cross-stage findings

Missed in earlier stages: 3

CG Grinning (Shipment Sample 07/20), DC Join stitching (Shipment Sample 07/20), BC Sticker left (Final Random 07/24): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (07/24): ED Gathering crease 1 (earlier 4 times), EC Asymmetry 1 (earlier 7 times), AD Fabric stains 2 (earlier 3 times)

Found earlier but still reached later stages: 3

CB Broken stitch 1, DE Cut to broken 5, BA Thread ends 12 pcs (later stages total)

42 defects recorded as 'Others' without detail

1st Bundle 13, QC Inline 26, QA Inline 3; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	25.0%
QC Inline	3 reports	—	0.0%
QA Inline	1 reports	1	28.1%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	8.8%
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)	13	26	3
EC Asymmetry	8	10	2	1	1
BA Thread ends			2	7	5
AD Fabric stains	6		1	4	2
ED Gathering crease	3	5		1	1
CB Broken stitch	1	5	1	1
DE Cut to broken	1			4	1
BC Sticker left		5			1

260880 LOGE · CS13/CS22 · Due 08/05Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports7

Last report08/03

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 08/03): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (17), DB Run-off stitching (11), DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	84.6%
QC Inline	3 reports	—	58.3%
QA Inline	2 reports	2	25.0%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends		22	3	5
DI High-low/uneven	1	13	3
DB Run-off stitching		11
DJ Pleat		6
CB Broken stitch	1		1	2
EC Asymmetry	2		2
EI Inaccurate/skewed stitching	2		2
DE Cut to broken	1	2

260881 LOGE · CS16/CS19 · Due 08/05Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,200 / 1,200

PDF reports10

Last report08/04

Cross-stage findings

Missed in earlier stages: 1

BD Snagging (Final Random 08/04): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/04): EA Unsmooth/puckering/bubbling 2 (earlier 4 times)

Found earlier but still reached later stages: 3

DJ Pleat 1, EI Inaccurate/skewed stitching 1, DB Run-off stitching 2 pcs (later stages total)

9 defects recorded as 'Others' without detail

Shipment Sample 4, 1st Bundle 1, QC Inline 4; cannot compare across stages

Duplicate report numbers

QGR2628895 have multiple reports with different content

Caught in earlier stages

DI High-low/uneven (18), DD Thread not straight/waving (6) did not reach later stages

Found before bulk production (Shipment Sample): 6

GA Missing bartack/button, EC Asymmetry, AD Fabric stains, CB Broken stitch, ED Gathering crease, AC Fabric hole: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.8%
QC Inline	3 reports	—	25.4%
QA Inline	2 reports	2	31.2%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	8.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	4	23	2		11	4
DI High-low/uneven	4	9	5
DB Run-off stitching	2	6	2		2
AD Fabric stains	1	4	2	1	1	1
CB Broken stitch	2	6		1	1
Others (no detail)	1	4		4
EA Unsmooth/puckering/bubbling	2		2		3	2
EC Asymmetry			4	4

260882 LOGE · CS16 · Due 08/05Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports11

Last report08/04

Cross-stage findings

Missed in earlier stages: 4

HA Poor pressing (Shipment Sample 07/24), GA Missing bartack/button (Shipment Sample 07/24), HB Missing/wrong trims (Pre-final 07/30), FB Material defect (Pre-final 07/30): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 32.8% vs QC Inline 20.6%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/04): CB Broken stitch 1 (earlier 6 times)

Found earlier but still reached later stages: 5

EC Asymmetry 5, EI Inaccurate/skewed stitching 3, BC Sticker left 1, AD Fabric stains 1, AC Fabric hole 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (12), CE Broken seam (9), DI High-low/uneven (6), CG Grinning (5), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	93.9%
QC Inline	4 reports	—	20.6%
QA Inline	2 reports	2	32.8%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	7.2%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	6	23	5	8	6
EC Asymmetry	5	6		5
DB Run-off stitching	2	8	2
CB Broken stitch		9	1		1
CE Broken seam	2	7
BC Sticker left	2	4		1
DI High-low/uneven	4		2
EI Inaccurate/skewed stitching	3				3

261109 OSIT · CS09 · Due 08/05Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports10

Last report07/27

Cross-stage findings

Missed in earlier stages: 4

BB Missing cut seam allowance (Pre-final 07/14), AD Fabric stains (Final Random 07/27), CF Pulling yarn (Final Random 07/27), IA 2nd operation issue (Final Random 07/27): first found in later stages, never recorded before

Found earlier but still reached later stages: 8

EC Asymmetry 1, DI High-low/uneven 2, EI Inaccurate/skewed stitching 1, CD Needle hole 1, DB Run-off stitching 2, CB Broken stitch 2, CC Skip stitch 5, DH Pressing mark 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

QA Inline 6; cannot compare across stages

Caught in earlier stages

EG Wrong panel assembly (5), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	57.6%
QC Inline	2 reports	—	61.0%
QA Inline	3 reports	3	37.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	10.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	1	7	6		8	4
EC Asymmetry	5	11	8		1
DB Run-off stitching	1	18			2
DI High-low/uneven	1		6	2
CB Broken stitch			5		2
CC Skip stitch			2	3	1	1
Others (no detail)			6
EG Wrong panel assembly		5

260246 MKSC · CP01 · Due 08/12Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty3,800 / 1,200

PDF reports5

Last report08/05

Cross-stage findings

Missed in earlier stages: 3

CC Skip stitch (Final Random 07/06), CB Broken stitch (Final Random 07/06), CE Broken seam (Final Random 07/06): first found in later stages, never recorded before

QA Inline DHU is 6.2× QC Inline

QA Inline DHU 50.0% vs QC Inline 8.0%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

BA Thread ends 6 pcs (later stages total)

Caught in earlier stages

CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	8.0%
QA Inline	1 reports	1	50.0%
Final Random	3 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	5	1	6
CG Grinning		6
DJ Pleat		4
CC Skip stitch	2		2
CE Broken seam	3		1
DI High-low/uneven	4
ED Gathering crease		3
CB Broken stitch			3

260323 MKSC · CP02/CP03/CP07 · Due 08/12Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty4,540 / 1,500

PDF reports12

Last report08/12

Cross-stage findings

Missed in earlier stages: 2

ED Gathering crease (Final Random 07/29), AD Fabric stains (Final Random 07/29): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/12): CE Broken seam 1 (earlier 3 times)

Found earlier but still reached later stages: 2

EC Asymmetry 2, EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 10, PP Sample 1; cannot compare across stages

Caught in earlier stages

DJ Pleat (6), CB Broken stitch (6), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	100.0%
QC Inline	3 reports	—	74.0%
QA Inline	2 reports	2	35.9%
Final Random	3 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry		3	2	29	4	2
BA Thread ends			6	20	2	7
Others (no detail)	1		1		10
CE Broken seam			2	4		2
EA Unsmooth/puckering/bubbling	1		4		2	1
DJ Pleat			1	5
CB Broken stitch			1	5
CG Grinning	2		1		2

260338 MKSC · CB15/CP01/CP05… · Due 08/12Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,500 / 1,250

PDF reports5

Last report08/07

Cross-stage findings

Missed in earlier stages: 2

DI High-low/uneven (Final Random 07/29), AC Fabric hole (Final Random 08/07): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/07): CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 3

BB Missing cut seam allowance 1, EA Unsmooth/puckering/bubbling 1, BA Thread ends 3 pcs (later stages total)

14 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 9; cannot compare across stages

Caught in earlier stages

ED Gathering crease (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QA Inline	2 reports	2	46.9%
Final Random	2 reports	0	1.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
Others (no detail)	5	9
ED Gathering crease	3	5
BA Thread ends	4	1	3
CB Broken stitch	1	2	3
CE Broken seam		4
BB Missing cut seam allowance	1	1	1
EA Unsmooth/puckering/bubbling	2		1
DJ Pleat	1	2

260339 MKSC · CP04 · Due 08/12Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,650 / 1,650

PDF reports16

Last report08/11

Cross-stage findings

Missed in earlier stages: 3

GA Missing bartack/button (Shipment Sample 07/20), CC Skip stitch (Shipment Sample 07/20), EI Inaccurate/skewed stitching (Shipment Sample 07/20): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/11): BA Thread ends 2 (earlier 13 times), EC Asymmetry 1 (earlier 11 times)

Found earlier but still reached later stages: 4

EA Unsmooth/puckering/bubbling 1, BB Missing cut seam allowance 1, AC Fabric hole 1, CB Broken stitch 4 pcs (later stages total)

10 defects recorded as 'Others' without detail

1st Bundle 4, QA Inline 4, Final Random 2; cannot compare across stages

Caught in earlier stages

ED Gathering crease (26), DD Thread not straight/waving (16), DJ Pleat (10), CE Broken seam (10), DE Cut to broken (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	6 reports	—	77.1%
QA Inline	5 reports	5	43.2%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	6	68	12		5
ED Gathering crease	5	15	6
EC Asymmetry	3	8	7	3	1
DD Thread not straight/waving	4	12
CB Broken stitch		8	3	1	3
EA Unsmooth/puckering/bubbling	8		4	1
BB Missing cut seam allowance	4	7		1
Others (no detail)	4		4		2

260343 MKSC · CP07/CP17 · Due 08/12Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

1/3 FAILFinal Random3 reports

Order/Ship qty1,120 / 550

PDF reports7

Last report08/08

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 07/15): first found in later stages, never recorded before

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 3, CE Broken seam 5, AD Fabric stains 1, BB Missing cut seam allowance 2, CC Skip stitch 3, BA Thread ends 9 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 1, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (7), ED Gathering crease (6), DB Run-off stitching (6), DF Twisted seam/skewing (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	122.5%
Final Random	3 reports	1	7.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	Final Random
BA Thread ends		7	9
CC Skip stitch		5	3
CE Broken seam		2	5
EC Asymmetry	5	2
ED Gathering crease		6
DB Run-off stitching		6
DF Twisted seam/skewing		5
EA Unsmooth/puckering/bubbling		2	3

260569 LOGE · CB19/CB28 · Due 08/12Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,000 / 8,000

PDF reports8

Last report07/28

Cross-stage findings

Missed in earlier stages: 1

EE Raw edge (Final Random 07/28): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 54.7% vs QC Inline 31.3%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (07/28): EA Unsmooth/puckering/bubbling 2 (earlier 4 times), AD Fabric stains 1 (earlier 5 times), CC Skip stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

8 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 5; cannot compare across stages

Caught in earlier stages

EC Asymmetry (16), EI Inaccurate/skewed stitching (8), DB Run-off stitching (7), CG Grinning (6), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.1%
QC Inline	3 reports	—	31.3%
QA Inline	2 reports	2	54.7%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	2	7	7
EA Unsmooth/puckering/bubbling	3	4	4	2
AD Fabric stains	4	6	2	1
BA Thread ends	2		4	7
Others (no detail)	3		5
EI Inaccurate/skewed stitching	3		5
CC Skip stitch	1		6	1
DB Run-off stitching		7

260577 LOGE · CP11/CP12/CP13… · Due 08/12Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle5 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,000 / 5,000

PDF reports18

Last report08/06

Cross-stage findings

Missed in earlier stages: 1

DE Cut to broken (Final Random 08/01): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/01): CC Skip stitch 2 (earlier 6 times), EA Unsmooth/puckering/bubbling 2 (earlier 6 times), AD Fabric stains 2 (earlier 9 times)

Caught in earlier stages

EC Asymmetry (45), CE Broken seam (34), DI High-low/uneven (24), DJ Pleat (20), CG Grinning (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	5 reports	5	80.0%
QC Inline	10 reports	—	27.8%
QA Inline	2 reports	2	40.6%
Final Random	1 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	10	55	4	7
EC Asymmetry	14	29	2
CE Broken seam	16	9	9
DI High-low/uneven	3	21
AD Fabric stains	1	17	2	2
DJ Pleat	7	13
CC Skip stitch	6	5		2
CG Grinning		4	9

260578 LOGE · CB36 · Due 08/12Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports10

Last report08/06

Cross-stage findings

Missed in earlier stages: 1

BC Sticker left (Final Random 08/06): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

CB Broken stitch 2, AD Fabric stains 1, EE Raw edge 3 pcs (later stages total)

Duplicate report numbers

QGR2630020 have multiple reports with different content

Caught in earlier stages

EA Unsmooth/puckering/bubbling (24), DJ Pleat (16), CC Skip stitch (14), EC Asymmetry (12), CF Pulling yarn (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	60.6%
QC Inline	4 reports	—	38.4%
QA Inline	2 reports	2	29.7%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	1	3	16	4
DJ Pleat		1	12	3
CC Skip stitch		3	11
BA Thread ends		2	4	3	4
EC Asymmetry	1	2	5	4
CF Pulling yarn			8
CB Broken stitch		3			2
ED Gathering crease		2		2

260579 LOGE · CP14 · Due 08/12Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports5

Last report08/11

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/11): first found in later stages, never recorded before

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 53.1% vs QC Inline 22.5%; QC Inline may be missing defects

Found earlier but still reached later stages: 3

ED Gathering crease 3, AD Fabric stains 1, BB Missing cut seam allowance 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (11), CG Grinning (8), EI Inaccurate/skewed stitching (7), CA Thread tension (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.0%
QC Inline	1 reports	—	22.5%
QA Inline	1 reports	1	53.1%
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	6	10	2	8
EC Asymmetry	5	3	3
ED Gathering crease	3		3	3
CG Grinning	3	2	3
EI Inaccurate/skewed stitching	7
CA Thread tension	4		1
DB Run-off stitching	3
AD Fabric stains	1		1	1

260704 OSIT · CS09 · Due 08/12Final Random PASS Missed in earlier stages: 4

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty10,000 / 10,000

PDF reports20

Last report07/31

Cross-stage findings

Missed in earlier stages: 4

CC Skip stitch (Shipment Sample 07/21), AA Fabric defect (Shipment Sample 07/21), IA 2nd operation issue (Pre-final 07/23), EI Inaccurate/skewed stitching (Final Random 07/31): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/31): EC Asymmetry 2 (earlier 23 times)

Found earlier but still reached later stages: 2

CB Broken stitch 2, AD Fabric stains 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 1; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (70), BB Missing cut seam allowance (24), EA Unsmooth/puckering/bubbling (20), CD Needle hole (12), DI High-low/uneven (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	54.5%
QC Inline	9 reports	—	53.8%
QA Inline	5 reports	5	35.6%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	3.0%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
EC Asymmetry	4	65	9	2		2
DB Run-off stitching		70
BA Thread ends	3	23	4		5	7
CB Broken stitch	3	26	2		2
BB Missing cut seam allowance	1	14	9
EA Unsmooth/puckering/bubbling	1	12	7
CD Needle hole		11	1
CC Skip stitch		3		2	2	3

260725 GECL · CS03/CS05/CS11… · Due 08/12Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

14 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty16,960 / 1,990

PDF reports23

Last report08/07

Cross-stage findings

Missed in earlier stages: 2

AD Fabric stains (Final Random 07/25), BD Snagging (Final Random 08/07): first found in later stages, never recorded before

QA Inline DHU is 10.5× QC Inline

QA Inline DHU 48.4% vs QC Inline 4.6%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

89 defects recorded as 'Others' without detail

1st Bundle 11, QC Inline 65, QA Inline 13; cannot compare across stages

Caught in earlier stages

DJ Pleat (38), DB Run-off stitching (20), DD Thread not straight/waving (13), EA Unsmooth/puckering/bubbling (5), DI High-low/uneven (5) did not reach later stages

Found before bulk production (Shipment Sample): 5

GA Missing bartack/button, CE Broken seam, EC Asymmetry, DF Twisted seam/skewing, CF Pulling yarn: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	28.8%
QC Inline	14 reports	—	4.6%
QA Inline	2 reports	2	48.4%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
Others (no detail)	11	65	13
BA Thread ends	13	16	5		5
DJ Pleat	2	32	4
DB Run-off stitching	8	10	2
DD Thread not straight/waving		13
DF Twisted seam/skewing		9		1	2
EC Asymmetry		8	1	1
CB Broken stitch		7	1		1

260887 OSIT · CS09 · Due 08/12Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports16

Last report08/06

Cross-stage findings

Missed in earlier stages: 5

DI High-low/uneven (Shipment Sample 07/27), EI Inaccurate/skewed stitching (Shipment Sample 07/27), AD Fabric stains (Pre-final 08/04), CE Broken seam (Final Random 08/06), AC Fabric hole (Final Random 08/06): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/06): CB Broken stitch 2 (earlier 5 times)

Found earlier but still reached later stages: 5

CG Grinning 3, EC Asymmetry 2, CC Skip stitch 1, AB Shading 2, IA 2nd operation issue 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2, Final Random 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (35), DB Run-off stitching (28), ED Gathering crease (16), CA Thread tension (9), CD Needle hole (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	53.8%
QC Inline	6 reports	—	64.0%
QA Inline	5 reports	5	41.2%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	4.0%
Final Random	1 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2	41	4		7	10
EC Asymmetry	4	37	7		2
EA Unsmooth/puckering/bubbling		30	5
DB Run-off stitching	1	19	8
DI High-low/uneven			14	2
EI Inaccurate/skewed stitching		14		2
ED Gathering crease		15	1
CB Broken stitch	1	7	2		1	2

261236 OSIT · CS07 · Due 08/12Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty3,000 / 3,000

PDF reports11

Last report08/03

Cross-stage findings

Missed in earlier stages: 2

CF Pulling yarn (Shipment Sample 07/27), CD Needle hole (Final Random 07/28): first found in later stages, never recorded before

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 28.1% vs QC Inline 11.7%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/03): DF Twisted seam/skewing 2 (earlier 6 times)

Found earlier but still reached later stages: 5

ED Gathering crease 4, EC Asymmetry 5, AD Fabric stains 3, CE Broken seam 2, DJ Pleat 2 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2, Final Random 1; cannot compare across stages

Caught in earlier stages

CB Broken stitch (12), AB Shading (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	3 reports	—	11.7%
QA Inline	3 reports	3	28.1%
Shipment Sample	1 reports	1	—
Final Random	2 reports	1	6.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	4		6		14
DF Twisted seam/skewing	2	10	2	2	2
EC Asymmetry	1	6	5	2	3
CB Broken stitch	3	3	6
ED Gathering crease	2		2	2	2
AB Shading	3	3
AD Fabric stains	2				3
DJ Pleat		3			2

261709 RTMS · CP13 · Due 08/12Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty4,000 / 4,000

PDF reports9

Last report07/29

Cross-stage findings

Missed in earlier stages: 4

CB Broken stitch (Pre-final 07/23), BB Missing cut seam allowance (Pre-final 07/23), AB Shading (Final Random 07/29), DJ Pleat (Final Random 07/29): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (07/29): AD Fabric stains 1 (earlier 6 times), DE Cut to broken 1 (earlier 4 times), EC Asymmetry 1 (earlier 3 times)

Found earlier but still reached later stages: 1

ED Gathering crease 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

Pre-final 10, Final Random 2; cannot compare across stages

Duplicate report numbers

QGR2629899 have multiple reports with different content

Caught in earlier stages

CG Grinning (9), EI Inaccurate/skewed stitching (9), DH Pressing mark (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Inline	1 reports	—	59.4%
QA Inline	4 reports	4	43.0%
Pre-final	2 reports	2	12.8%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
AD Fabric stains	6	10	12	17	2
BA Thread ends	2		4	2	6
Others (no detail)				10	2
CG Grinning	1		8
EI Inaccurate/skewed stitching			9
DE Cut to broken	1		4	2	1
DH Pressing mark			6
BB Missing cut seam allowance			3	2

260360 LOGE · CB29/CB30 · Due 08/13Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,500 / 2,500

PDF reports13

Last report08/07

Cross-stage findings

Missed in earlier stages: 3

EI Inaccurate/skewed stitching (Shipment Sample 07/30), FB Material defect (Shipment Sample 07/30), CD Needle hole (Shipment Sample 07/30): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/06): EA Unsmooth/puckering/bubbling 2 (earlier 6 times), AD Fabric stains 2 (earlier 8 times), CB Broken stitch 1 (earlier 8 times)

Found earlier but still reached later stages: 6

EC Asymmetry 3, BA Thread ends 4, ED Gathering crease 8, CG Grinning 2, CA Thread tension 2, CE Broken seam 2 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2, Shipment Sample 2; cannot compare across stages

Duplicate report numbers

QGR2631057 have multiple reports with different content

Caught in earlier stages

DJ Pleat (15), DI High-low/uneven (9), DE Cut to broken (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.5%
QC Inline	6 reports	—	41.1%
QA Inline	2 reports	2	29.3%
Shipment Sample	2 reports	2	—
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	5	18	2	3
AD Fabric stains	1	14	5	2	2
EA Unsmooth/puckering/bubbling	3	4	7	6	2
CB Broken stitch	1	17	1		1
DJ Pleat		15
ED Gathering crease	1	3		8
DI High-low/uneven		9
BA Thread ends	2		2		4

261270 RGOR · CP15 · Due 08/14Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,355 / 2,355

PDF reports4

Last report08/14

Cross-stage findings

Missed in earlier stages: 1

EA Unsmooth/puckering/bubbling (Final Random 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

DE Cut to broken 1, BA Thread ends 8, CB Broken stitch 3, AD Fabric stains 3 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QA Inline	1 reports	1	18.8%
Final Random	2 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	2	1	8
DE Cut to broken	2	2	1
CG Grinning	3	1
CB Broken stitch	1		3
AD Fabric stains		1	3
ED Gathering crease	2	1
HA Poor pressing	2
EC Asymmetry	1

261272 RGOR · CP12/CP15 · Due 08/14Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,570 / 1,570

PDF reports4

Last report08/15

Cross-stage findings

Missed in earlier stages: 3

CB Broken stitch (Final Random 08/14), DE Cut to broken (Final Random 08/14), CC Skip stitch (Final Random 08/15): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

AD Fabric stains 2, BA Thread ends 7 pcs (later stages total)

Caught in earlier stages

CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	50.0%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	1	4	7
CG Grinning	3	2
AD Fabric stains	2		2
EC Asymmetry	2	1
ED Gathering crease	1	1
EI Inaccurate/skewed stitching	1
DJ Pleat		1
CB Broken stitch			1

261273 RGOR · CP15/CP19 · Due 08/14Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports3

Last report08/14

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

BA Thread ends 4, AD Fabric stains 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (10), CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	75.0%
QA Inline	1 reports	1	28.1%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
EC Asymmetry	8	2
BA Thread ends	2	2	4
CG Grinning	2	4
AD Fabric stains	2		1
CB Broken stitch			2
ED Gathering crease	1
HA Poor pressing		1

261274 RGOR · CP15 · Due 08/14Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,305 / 2,305

PDF reports3

Last report08/14

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

AD Fabric stains 3, BA Thread ends 6, DJ Pleat 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	85.0%
QA Inline	1 reports	1	50.0%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	3	3	6
AD Fabric stains	1	3	3
EC Asymmetry	5	1
CG Grinning	2	2
DJ Pleat		3	1
ED Gathering crease	3
DF Twisted seam/skewing		3
DE Cut to broken	2

261394 CIWH · CS08 · Due 08/17Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All PASSPre-final2 reports

1/4 FAILFinal Random4 reports

Order/Ship qty5,986 / 5,986

PDF reports23

Last report08/14

Cross-stage findings

Missed in earlier stages: 2

BD Snagging (Final Random 08/04), DF Twisted seam/skewing (Pre-final 08/05): first found in later stages, never recorded before

QA Inline DHU is 2.8× QC Inline

QA Inline DHU 31.2% vs QC Inline 11.1%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/14): EA Unsmooth/puckering/bubbling 2 (earlier 6 times), AD Fabric stains 2 (earlier 11 times)

Found earlier but still reached later stages: 3

BB Missing cut seam allowance 4, ED Gathering crease 3, AC Fabric hole 1 pcs (later stages total)

13 defects recorded as 'Others' without detail

QA Inline 2, Final Random 4, Pre-final 2, QC Inline 5; cannot compare across stages

Duplicate report numbers

QGR2632109, QGR2632374 have multiple reports with different content

Caught in earlier stages

CB Broken stitch (25), DB Run-off stitching (8), AG Printing/dyeing defect (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	57.6%
QC Inline	12 reports	—	11.1%
QA Inline	3 reports	3	31.2%
Pre-final	2 reports	0	3.1%
Final Random	4 reports	1	4.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
AD Fabric stains	2	31	4	5	7
ED Gathering crease		23	5		3
EA Unsmooth/puckering/bubbling	3	11	1	2	9
CB Broken stitch	4	18	3
BA Thread ends	3	5	5		7
Others (no detail)		5	2	2	4
BB Missing cut seam allowance	1	3	2	2	2
DB Run-off stitching	2	6

261395 CIWH · CS08/CS13 · Due 08/17Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty2,000 / 2,000

PDF reports11

Last report08/17

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Final Random 08/17): first found in later stages, never recorded before

QA Inline DHU is 12.4× QC Inline

QA Inline DHU 34.6% vs QC Inline 2.8%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/17): CB Broken stitch 2 (earlier 3 times), EA Unsmooth/puckering/bubbling 1 (earlier 4 times)

Found earlier but still reached later stages: 3

AD Fabric stains 3, BB Missing cut seam allowance 3, AC Fabric hole 1 pcs (later stages total)

24 defects recorded as 'Others' without detail

QC Inline 24; cannot compare across stages

Caught in earlier stages

EC Asymmetry (5), DF Twisted seam/skewing (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	60.6%
QC Inline	4 reports	—	2.8%
QA Inline	2 reports	2	34.6%
Pre-final	1 reports	0	4.0%
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)		24
AD Fabric stains		15	2	1	2
EA Unsmooth/puckering/bubbling	3	4	6	2	1
BA Thread ends	2		4	4	3
CB Broken stitch	5			1	3
BB Missing cut seam allowance		4			3
EC Asymmetry	3		2
DF Twisted seam/skewing		5

260293 MKSC · CB02/CB04/CB06… · Due 08/18Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle3 reports

28 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No resultShipment Sample2 reports

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty12,959 / 1,000

PDF reports44

Last report08/17

Cross-stage findings

Missed in earlier stages: 2

CD Needle hole (Final Random 07/21), DK Twisted shoulder strap (Final Random 08/01): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/17): ED Gathering crease 1 (earlier 35 times)

Found earlier but still reached later stages: 3

EC Asymmetry 2, DE Cut to broken 1, BA Thread ends 8 pcs (later stages total)

13 defects recorded as 'Others' without detail

Pilot Run 1, QC Inline 10, QA Inline 2; cannot compare across stages

Caught in earlier stages

CC Skip stitch (36), DJ Pleat (26), DD Thread not straight/waving (25), AD Fabric stains (25), CE Broken seam (20) did not reach later stages

Found before bulk production (Shipment Sample): 5

AC Fabric hole, EA Unsmooth/puckering/bubbling, CG Grinning, DB Run-off stitching, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	3 reports	3	87.2%
QC Inline	28 reports	—	48.4%
QA Inline	3 reports	3	24.0%
Shipment Sample	2 reports	0	—
Final Random	4 reports	0	2.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EA Unsmooth/puckering/bubbling		10	95	5	1	6
ED Gathering crease	4	6	88	4	2	5
EC Asymmetry	6	3	89	9	2
CC Skip stitch		3	33
CG Grinning		2	25	1	1
DJ Pleat		1	25
DD Thread not straight/waving	1	2	22
DB Run-off stitching			24		1

260283 MKSC · CP03 · Due 08/19Final Random PASS QA Inline DHU is 74.4× QC Endline

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

DHU 0.7%QC Endline2 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty5,749 / 5,749

PDF reports10

Last report08/24

Cross-stage findings

QA Inline DHU is 74.4× QC Endline

QA Inline DHU 52.1% vs QC Endline 0.7% (08/28–09/03, 2 days, 901 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (08/22): AD Fabric stains 1 (earlier 5 times)

4 defects recorded as 'Others' without detail

Final Random 1, QA Inline 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EC Asymmetry (QA 10), EA Unsmooth/puckering/bubbling (QA 9); zero in QC Endline records

QC Endline data errors: 1

08/28 CP03 260283D (defective pcs 3 > defects 2)

Caught in earlier stages

EC Asymmetry (32), EA Unsmooth/puckering/bubbling (11), DD Thread not straight/waving (5) did not reach later stages

Found before bulk production (Final Random): 3

CB Broken stitch, DE Cut to broken, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	74.0%
QC Endline	2 days	—	0.7%
QA Inline	3 reports	3	52.1%
Final Random	4 reports	0	2.1%

QC Endline daily DHU (last 10 days)

0.308/28

1.709/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	33	2	5	9
EC Asymmetry	22		10
AD Fabric stains	6	1	2	5
EA Unsmooth/puckering/bubbling	2		9
CB Broken stitch	2		4	2
DD Thread not straight/waving	4		1
DE Cut to broken			3	1
Others (no detail)			3	1

260494 LOGE · CB09/CB10 · Due 08/19Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

21 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,000 / 4,000

PDF reports26

Last report08/07

Cross-stage findings

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 07/17): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/17): EC Asymmetry 2 (earlier 28 times)

21 defects recorded as 'Others' without detail

QC Inline 21; cannot compare across stages

Caught in earlier stages

CE Broken seam (62), CB Broken stitch (56), DJ Pleat (38), CG Grinning (28), CC Skip stitch (24) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	21 reports	—	38.3%
QA Inline	4 reports	4	35.2%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	69	8	2
CE Broken seam	61	1
CB Broken stitch	53	3
DJ Pleat	35	3
CG Grinning	28
BA Thread ends	15	6	6
CC Skip stitch	21	3
DA Exceed seam allowance	22	2

260495 LOGE · CP13/CP14 · Due 08/19Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,000 / 4,000

PDF reports11

Last report08/10

Cross-stage findings

Missed in earlier stages: 3

EA Unsmooth/puckering/bubbling (Final Random 07/28), EE Raw edge (Final Random 07/28), ED Gathering crease (Final Random 08/10): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/10): CB Broken stitch 2 (earlier 7 times)

Duplicate report numbers

QGR2626512 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (21), CG Grinning (15), DJ Pleat (9), DB Run-off stitching (8), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	42.5%
QC Inline	4 reports	—	57.8%
QA Inline	1 reports	1	43.8%
Final Random	2 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	6	8	6	14
CB Broken stitch	9	8		4
CC Skip stitch	8	13
CG Grinning		15
DJ Pleat	3	6
DB Run-off stitching	4	4
CE Broken seam		6
DG Fastening loose/misplaced		6

260864 GECL · CS15/CS25 · Due 08/19Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty3,800 / 740

PDF reports10

Last report08/04

Cross-stage findings

Missed in earlier stages: 4

CF Pulling yarn (Shipment Sample 07/15), EA Unsmooth/puckering/bubbling (Shipment Sample 07/15), EI Inaccurate/skewed stitching (Shipment Sample 07/15), DH Pressing mark (Shipment Sample 07/15): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/04): CB Broken stitch 1 (earlier 7 times)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

CE Broken seam (12), EC Asymmetry (11), ED Gathering crease (11), DI High-low/uneven (6) did not reach later stages

Found before bulk production (Pre-final): 5

AD Fabric stains, BD Snagging, DJ Pleat, DB Run-off stitching, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.0%
QC Inline	4 reports	—	23.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	11.2%
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Pre-final	Final Random
AD Fabric stains	4	1	1	4	4
CB Broken stitch	6	6			2
CE Broken seam		12
DJ Pleat	2	7	1	1
EC Asymmetry	1	10
ED Gathering crease	6	5
BA Thread ends	1			2	4
DI High-low/uneven		6

260865 GECL · CS03/CS17 · Due 08/19Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

4 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,400 / 630

PDF reports12

Last report08/06

Cross-stage findings

Missed in earlier stages: 1

EA Unsmooth/puckering/bubbling (Shipment Sample 07/18): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/06): CB Broken stitch 1 (earlier 3 times), AD Fabric stains 2 (earlier 9 times)

Found earlier but still reached later stages: 4

EI Inaccurate/skewed stitching 1, EC Asymmetry 1, DJ Pleat 1, CC Skip stitch 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, Final Random 1; cannot compare across stages

Caught in earlier stages

ED Gathering crease (12), DF Twisted seam/skewing (7), CA Thread tension (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	67.4%
QC Inline	4 reports	—	13.7%
Shipment Sample	2 reports	2	—
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
AD Fabric stains	18	17	2	3
BA Thread ends	10	12		3
EC Asymmetry	5	6	1
ED Gathering crease	9	3
CB Broken stitch	2	3		2
DF Twisted seam/skewing	4	3
CC Skip stitch		3	2
CA Thread tension		5

261213 LOGE · CP14 · Due 08/19Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,500 / 8,500

PDF reports10

Last report08/24

Cross-stage findings

Missed in earlier stages: 3

CA Thread tension (Shipment Sample 08/14), DE Cut to broken (Shipment Sample 08/14), ED Gathering crease (Shipment Sample 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

EC Asymmetry 7, AD Fabric stains 4, CC Skip stitch 4, CB Broken stitch 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

Duplicate report numbers

QGR2634330 have multiple reports with different content

Caught in earlier stages

DJ Pleat (20), CE Broken seam (18), CG Grinning (15), DB Run-off stitching (6), BB Missing cut seam allowance (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	4 reports	—	52.3%
QA Inline	1 reports	1	53.1%
Shipment Sample	2 reports	2	—
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	6	12	7	7
DJ Pleat		20
CE Broken seam	2	16
BA Thread ends	10		1		5
CG Grinning	2	12	1
AD Fabric stains	2		2	2	2
CC Skip stitch	4			2	2
CB Broken stitch	1	3			3

261214 LOGE · CB15/CB19/CB26 · Due 08/19Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

25 reportsQC Inline

DHU 8.6%QC Endline3 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports34

Last report08/29

Cross-stage findings

Missed in earlier stages: 2

ED Gathering crease (Shipment Sample 08/18), DM Gapping (Shipment Sample 08/18): first found in later stages, never recorded before

QA Inline DHU is 5.9× QC Endline

QA Inline DHU 51.0% vs QC Endline 8.6% (08/28–08/31, 3 days, 1129 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 5

Latest Final Random (08/29): CC Skip stitch 2 (earlier 12 times), DE Cut to broken 1 (earlier 6 times), CE Broken seam 1 (earlier 21 times), GA Missing bartack/button 1 (earlier 4 times), BB Missing cut seam allowance 1 (earlier 3 times)

Found earlier but still reached later stages: 2

EI Inaccurate/skewed stitching 1, EC Asymmetry 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

PP Sample 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EC Asymmetry (QA 9), EA Unsmooth/puckering/bubbling (QA 6); zero in QC Endline records

Caught in earlier stages

DB Run-off stitching (49), CB Broken stitch (41), DJ Pleat (37), AC Fabric hole (35), DA Exceed seam allowance (35) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	91.2%
QC Inline	25 reports	—	34.0%
QC Endline	3 days	—	8.6%
QA Inline	3 reports	3	51.0%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

6.008/28

12.708/29

8.308/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		2	12	50	5		13
CE Broken seam		1	50		3		1
CC Skip stitch		2	22	27	1		2
DB Run-off stitching		2	31	15	1
EC Asymmetry	1	6	32		7	2
CB Broken stitch		2	37		2
DJ Pleat		2	30		5
AC Fabric hole		3	26	5	1

261215 LOGE · CP13/CP18/CP20 · Due 08/19Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

10 reportsQC Inline

DHU 2.1%QC Endline1 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty12,000 / 12,000

PDF reports19

Last report08/26

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Shipment Sample 08/17): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Final Random 08/19 QGR2635104 (FAIL); please check if the report was completed

QA Inline DHU is 47.6× QC Endline

QA Inline DHU 100.0% vs QC Endline 2.1% (08/28–08/28, 1 days, 1297 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (08/20): CB Broken stitch 2 (earlier 20 times)

Found earlier but still reached later stages: 5

EC Asymmetry 4, EI Inaccurate/skewed stitching 8, EA Unsmooth/puckering/bubbling 4, DE Cut to broken 2, DJ Pleat 2 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 11); zero in QC Endline records

QC Endline data errors: 2

08/28 CP13 261215 (defective pcs 18 > defects 12), 08/28 CP10 261215 (defective pcs 18 > defects 15)

Caught in earlier stages

CG Grinning (43), CC Skip stitch (28), CE Broken seam (19), DA Exceed seam allowance (10), DL Wrong trim position (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	88.3%
QC Inline	10 reports	—	69.7%
QC Endline	1 days	—	2.1%
QA Inline	1 reports	1	100.0%
Shipment Sample	2 reports	2	—
Final Random	2 reports	0	1.8%

QC Endline daily DHU (last 10 days)

2.108/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		8	86	9	5		14
CG Grinning		5	38
CB Broken stitch		4	27		3		2
CC Skip stitch		3	16	8	1
EC Asymmetry	5	10	6	1	1	4
DJ Pleat		2	15		1	2
ED Gathering crease			2	9	5	2	2
CE Broken seam	1	3	15

261235 OSIT · CS01 · Due 08/19Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports7

Last report08/13

Cross-stage findings

Missed in earlier stages: 2

EH Poor lamination/bonding (Pre-final 07/29), EE Raw edge (Shipment Sample 08/03): first found in later stages, never recorded before

QA Inline DHU is 2.8× QC Inline

QA Inline DHU 34.4% vs QC Inline 12.5%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/13): ED Gathering crease 1 (earlier 5 times)

Found earlier but still reached later stages: 4

EC Asymmetry 1, AD Fabric stains 4, CB Broken stitch 2, CG Grinning 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 1, Final Random 1; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	76.9%
QC Inline	2 reports	—	12.5%
QA Inline	1 reports	1	34.4%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	12.5%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	2	2	1	5	4
ED Gathering crease	1	5	2	3	1
Others (no detail)	5		1		1
AD Fabric stains		2	1	3	1
CB Broken stitch		3	1	2
DI High-low/uneven		4	1
CC Skip stitch		2	2
EC Asymmetry	1				1

261263 OSIT · CS01/CS02 · Due 08/19Final Random PASS Missed in earlier stages: 3

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports10

Last report08/10

Cross-stage findings

Missed in earlier stages: 3

AB Shading (Final Random 08/10), CE Broken seam (Final Random 08/10), IA 2nd operation issue (Final Random 08/10): first found in later stages, never recorded before

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 45.3% vs QC Inline 25.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/10): CB Broken stitch 1 (earlier 7 times)

Found earlier but still reached later stages: 3

AD Fabric stains 4, CG Grinning 2, EC Asymmetry 6 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 3; cannot compare across stages

Caught in earlier stages

CC Skip stitch (7), DI High-low/uneven (6), EB Measurement issue (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	40.4%
QC Inline	2 reports	—	25.0%
QA Inline	2 reports	2	45.3%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	8.8%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	5	3	2		6	5
CB Broken stitch	3	3	5		2	1
EC Asymmetry	3		4	4	2
CC Skip stitch	1	6
AD Fabric stains	1		1		3	1
DI High-low/uneven		5	1
EB Measurement issue			6
Others (no detail)	1		3

261482 OSIT · CS06 · Due 08/19Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty6,500 / 6,500

PDF reports8

Last report08/11

Cross-stage findings

Missed in earlier stages: 3

CC Skip stitch (Pre-final 08/07), IA 2nd operation issue (Pre-final 08/07), DF Twisted seam/skewing (Final Random 08/11): first found in later stages, never recorded before

QA Inline DHU is 2.7× QC Inline

QA Inline DHU 26.6% vs QC Inline 10.0%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/11): CB Broken stitch 2 (earlier 6 times), EC Asymmetry 1 (earlier 4 times)

Found earlier but still reached later stages: 3

ED Gathering crease 1, DJ Pleat 1, BB Missing cut seam allowance 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

1st Bundle 11, QA Inline 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	21.2%
QC Inline	2 reports	—	10.0%
QA Inline	2 reports	2	26.6%
Pre-final	1 reports	0	3.5%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	2	2	2	7	8
EC Asymmetry	9		3		1
CB Broken stitch	1	6	2	1	2
Others (no detail)	11		1
EA Unsmooth/puckering/bubbling	1	3	2
IA 2nd operation issue				4	1
ED Gathering crease	3				1
DJ Pleat		3		1

261385 RGOR · CB23 · Due 08/21Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,600 / 2,600

PDF reports8

Last report08/22

Cross-stage findings

Missed in earlier stages: 1

CD Needle hole (Final Random 08/22): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CB Broken stitch 1, DE Cut to broken 1 pcs (later stages total)

Caught in earlier stages

BB Missing cut seam allowance (13), DB Run-off stitching (9), CC Skip stitch (8), CH Incorrect stitch density (6), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	4 reports	—	42.2%
QA Inline	1 reports	1	43.8%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	4	8	2	3
BB Missing cut seam allowance	2	9	2
DB Run-off stitching	3	6
CC Skip stitch	1	6	1
CH Incorrect stitch density	1	5
DJ Pleat	1	4
EC Asymmetry	3		1
CB Broken stitch	3			1

261387 RGOR · CB30 · Due 08/21Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,630 / 1,630

PDF reports5

Last report08/22

Cross-stage findings

Missed in earlier stages: 1

DE Cut to broken (Final Random 08/22): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/22): DJ Pleat 1 (earlier 3 times)

Found earlier but still reached later stages: 2

BA Thread ends 3, CC Skip stitch 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (8), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	1 reports	—	50.0%
QA Inline	1 reports	1	31.2%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	2	3	3
DJ Pleat	2	4		1
DI High-low/uneven	1	3	2
BA Thread ends	2			3
CC Skip stitch	1	3		1
CA Thread tension	2		2
EA Unsmooth/puckering/bubbling	3
CG Grinning		3

261390 RGOR · CP19 · Due 08/21Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,470 / 2,470

PDF reports6

Last report08/24

Cross-stage findings

Missed in earlier stages: 1

CC Skip stitch (Final Random 08/24): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/24): CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 1

AD Fabric stains 1 pcs (later stages total)

Caught in earlier stages

BB Missing cut seam allowance (8), CE Broken seam (6), DJ Pleat (6), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	2 reports	—	67.2%
QA Inline	1 reports	1	59.4%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	12	31	2	3
BB Missing cut seam allowance	2	3	3
CE Broken seam	3		3
DJ Pleat	1	2	3
CB Broken stitch	2	3		1
EC Asymmetry	2	1	2
AD Fabric stains		2	1	1
DD Thread not straight/waving			4

260116 SAIN · CS15/CS21/CS24 · Due 08/24Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty5,575 / 1,595

PDF reports3

Last report08/10

Cross-stage findings

Missed in earlier stages: 3

EI Inaccurate/skewed stitching (Final Random 08/10), BA Thread ends (Final Random 08/10), CB Broken stitch (Final Random 08/10): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Final Random 08/07 QGR2632727 (FAIL); please check if the report was completed

Found earlier but still reached later stages: 2

AD Fabric stains 1, EC Asymmetry 1 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
QA Inline	1 reports	1	21.9%
Final Random	2 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QA Inline	Final Random
ED Gathering crease	3
EC Asymmetry	2	1
BA Thread ends		3
AD Fabric stains	1	1
EI Inaccurate/skewed stitching		2
CC Skip stitch	1
CB Broken stitch		1

260117 SAIN · CS04/CS11/CS14… · Due 08/24Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty8,750 / 1,245

PDF reports4

Last report08/07

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EC Asymmetry 1 pcs (later stages total)

Found before bulk production (Final Random): 5

EA Unsmooth/puckering/bubbling, AD Fabric stains, BA Thread ends, EI Inaccurate/skewed stitching, CC Skip stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QA Inline	1 reports	1	25.0%
Final Random	3 reports	0	4.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QA Inline	Final Random
BA Thread ends	1	16
AD Fabric stains		6
EA Unsmooth/puckering/bubbling		5
EC Asymmetry	3	1
EI Inaccurate/skewed stitching	1	2
CC Skip stitch	2	1
CB Broken stitch		2
DI High-low/uneven	1

254205 LOGE · CP09/CP18 · Due 08/26No final QA Inline DHU is 5.8× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,500 / 4,500

PDF reports12

Last report08/12

Cross-stage findings

QA Inline DHU is 5.8× QC Inline

QA Inline DHU 50.0% vs QC Inline 8.6%; QC Inline may be missing defects

Duplicate report numbers

QGR2633597 have multiple reports with different content

Caught in earlier stages

BA Thread ends (54), DJ Pleat (30), CE Broken seam (24), EC Asymmetry (17), DB Run-off stitching (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	85.0%
QC Inline	7 reports	—	8.6%
QA Inline	1 reports	1	50.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
BA Thread ends	14	37	3
DJ Pleat	8	19	3
CE Broken seam	5	16	3
EC Asymmetry	13	4
DB Run-off stitching		13
DI High-low/uneven		11
EA Unsmooth/puckering/bubbling	5		5
DA Exceed seam allowance	2	6

254207 LOGE · CP10/CP20 · Due 08/26Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty13,500 / 13,500

PDF reports9

Last report08/19

Cross-stage findings

Missed in earlier stages: 1

EE Raw edge (Final Random 08/19): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/19): CB Broken stitch 2 (earlier 3 times), DE Cut to broken 1 (earlier 3 times)

Found earlier but still reached later stages: 1

ED Gathering crease 3 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (17), DJ Pleat (10), CE Broken seam (9), DI High-low/uneven (8), BB Missing cut seam allowance (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	75.0%
QC Inline	3 reports	—	49.3%
QA Inline	1 reports	1	53.1%
Final Random	1 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	17	29	2	17
EC Asymmetry	5	8	4
DJ Pleat		8	2
CE Broken seam	5	2	2
ED Gathering crease	6			3
DI High-low/uneven	7		1
BB Missing cut seam allowance	6	2
CB Broken stitch	1	3		2

260249 MKSC · CB17 · Due 08/26Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,300 / 700

PDF reports10

Last report08/20

Cross-stage findings

Missed in earlier stages: 1

DF Twisted seam/skewing (Final Random 08/20): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

BA Thread ends 2, BB Missing cut seam allowance 1, DJ Pleat 1, CB Broken stitch 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

1st Bundle 3, Final Random 3; cannot compare across stages

Caught in earlier stages

ED Gathering crease (20), EA Unsmooth/puckering/bubbling (14), DA Exceed seam allowance (7), EB Measurement issue (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.4%
QC Inline	5 reports	—	39.2%
QA Inline	1 reports	1	18.8%
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	2	29	2	1
ED Gathering crease	3	17
EA Unsmooth/puckering/bubbling	1	13
DJ Pleat		9	1	1
BA Thread ends	2	3		2
DA Exceed seam allowance	1	6
EB Measurement issue	1	6
CB Broken stitch		6		1

260252 MKSC · CB01/CB12 · Due 08/26Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run1 reports

All FAIL1st Bundle1 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty2,900 / 800

PDF reports14

Last report08/18

Cross-stage findings

Missed in earlier stages: 2

BD Snagging (Final Random 07/15), ED Gathering crease (Final Random 08/18): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/18): EA Unsmooth/puckering/bubbling 2 (earlier 6 times), CC Skip stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 2

BB Missing cut seam allowance 1, AD Fabric stains 2 pcs (later stages total)

5 defects recorded as 'Others' without detail

QA Inline 4, Final Random 1; cannot compare across stages

Caught in earlier stages

CB Broken stitch (19), CG Grinning (10), EC Asymmetry (7), DD Thread not straight/waving (6), CH Incorrect stitch density (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
1st Bundle	1 reports	1	84.6%
QC Inline	4 reports	—	39.0%
QA Inline	3 reports	3	27.1%
Shipment Sample	1 reports	0	—
Final Random	4 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CB Broken stitch		17	2
EA Unsmooth/puckering/bubbling	1	11	2	2
AD Fabric stains		11	2	2
CG Grinning		3	7
BA Thread ends	1		2	6
CC Skip stitch		7	1	1
EC Asymmetry	1		6
DD Thread not straight/waving		6

260287 MKSC · CB04/CB08 · Due 08/26Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 3.7%QC Endline1 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,168 / 450

PDF reports18

Last report08/19

Cross-stage findings

Missed in earlier stages: 5

DA Exceed seam allowance (Shipment Sample 07/15), BA Thread ends (Final Random 07/24), DF Twisted seam/skewing (Final Random 07/24), BD Snagging (Shipment Sample 08/03), CC Skip stitch (Final Random 08/19): first found in later stages, never recorded before

QA Inline DHU is 5.9× QC Endline

QA Inline DHU 21.9% vs QC Endline 3.7% (09/10–09/10, 1 days, 486 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 5

ED Gathering crease 1, EC Asymmetry 2, EA Unsmooth/puckering/bubbling 2, CB Broken stitch 1, AD Fabric stains 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

QA Inline 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

Caught in earlier stages

CG Grinning (19), DD Thread not straight/waving (14), DJ Pleat (10), CE Broken seam (10), EB Measurement issue (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	2 reports	2	107.7%
QC Inline	7 reports	—	53.1%
QC Endline	1 days	—	3.7%
QA Inline	2 reports	2	21.9%
Shipment Sample	2 reports	2	—
Final Random	2 reports	0	4.0%

QC Endline daily DHU (last 10 days)

3.709/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	2	5	36	4	5	2
ED Gathering crease	1	9	15	4	1	1
CG Grinning		6	13
DD Thread not straight/waving		2	12
EA Unsmooth/puckering/bubbling		2	6		2	1	1
DJ Pleat		2	8
CE Broken seam	1		8		1
Others (no detail)				5	3

260309 MKSC · CB03/CB15 · Due 08/26Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,906 / 600

PDF reports13

Last report08/24

Cross-stage findings

Missed in earlier stages: 1

BA Thread ends (Final Random 07/28): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (08/24): DJ Pleat 1 (earlier 4 times)

Found earlier but still reached later stages: 2

EC Asymmetry 1, CB Broken stitch 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

PP Sample 3, 1st Bundle 2, Final Random 1; cannot compare across stages

Caught in earlier stages

CC Skip stitch (27), CE Broken seam (16), CG Grinning (10), AC Fabric hole (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	107.7%
QC Inline	7 reports	—	33.7%
QA Inline	1 reports	1	31.2%
Final Random	2 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
CC Skip stitch		5	22
EC Asymmetry		5	15	6	1
CB Broken stitch			20		1
CE Broken seam			16
BB Missing cut seam allowance		3	10		1
DJ Pleat	1	3	8		1
CG Grinning		1	8	1
Others (no detail)	3	2			1

260313 MKSC · CP03 · Due 08/26Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,811 / 1,100

PDF reports5

Last report08/21

Cross-stage findings

Missed in earlier stages: 2

EA Unsmooth/puckering/bubbling (Final Random 07/31), CB Broken stitch (Final Random 07/31): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EC Asymmetry 2, CE Broken seam 1 pcs (later stages total)

20 defects recorded as 'Others' without detail

1st Bundle 9, QA Inline 11; cannot compare across stages

Caught in earlier stages

ED Gathering crease (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	80.0%
QA Inline	2 reports	2	39.1%
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
Others (no detail)	9	11
BA Thread ends	3	3	3
ED Gathering crease	4	2
CG Grinning		4
EC Asymmetry		2	2
CE Broken seam		1	1
CB Broken stitch			2
EI Inaccurate/skewed stitching		2

260319 MKSC · CMD01/CP01 · Due 08/26Final Random PASS QA Inline DHU is 2.1× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,344 / 550

PDF reports8

Last report08/14

Cross-stage findings

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 46.9% vs QC Inline 21.9%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/14): AD Fabric stains 1 (earlier 4 times)

Found earlier but still reached later stages: 6

EC Asymmetry 2, DF Twisted seam/skewing 1, DE Cut to broken 1, CB Broken stitch 1, BB Missing cut seam allowance 2, GA Missing bartack/button 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 3; cannot compare across stages

Caught in earlier stages

ED Gathering crease (9), CG Grinning (5), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.5%
QC Inline	2 reports	—	21.9%
QA Inline	1 reports	1	46.9%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	9	11			5
EC Asymmetry	2	10		2
ED Gathering crease	1	5	3
AD Fabric stains	2	3			1
CG Grinning	3		2
CE Broken seam	3		2
DE Cut to broken	1		2		1
Others (no detail)	1		3

260320 MKSC · CB04/CB07/CB09… · Due 08/26Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No resultPilot Run3 reports

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline5 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty4,031 / 1,794

PDF reports21

Last report08/24

Cross-stage findings

Missed in earlier stages: 1

CF Pulling yarn (Final Random 08/24): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/24): CG Grinning 1 (earlier 15 times), CC Skip stitch 1 (earlier 8 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

15 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 11, Final Random 1; cannot compare across stages

Duplicate report numbers

QGR2628818, QGR2629260, QGR2630016, QGR2631613 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (41), EA Unsmooth/puckering/bubbling (20), CE Broken seam (14), EB Measurement issue (9), CA Thread tension (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	3 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	7 reports	—	28.4%
QA Inline	5 reports	5	30.6%
Final Random	3 reports	0	2.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry			8	22	11
CG Grinning	1			18	5	1
BA Thread ends			1	11	4	6
EA Unsmooth/puckering/bubbling		1	1	11	7
Others (no detail)			3		11	1
CE Broken seam				8	6
CC Skip stitch			1	2	5	2
EB Measurement issue			2	4	3

260336 MKSC · CB19/CB20 · Due 08/26Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

20 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty5,850 / 1,254

PDF reports30

Last report08/20

Cross-stage findings

Missed in earlier stages: 4

EI Inaccurate/skewed stitching (Shipment Sample 07/20), BD Snagging (Shipment Sample 07/20), AD Fabric stains (Shipment Sample 07/20), AC Fabric hole (Final Random 07/27): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

DJ Pleat 1, EA Unsmooth/puckering/bubbling 3, ED Gathering crease 2, DE Cut to broken 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 1, Shipment Sample 1, QA Inline 1; cannot compare across stages

Duplicate report numbers

QGR2633019 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (52), DD Thread not straight/waving (36), BB Missing cut seam allowance (22), AB Shading (20), CE Broken seam (18) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	76.2%
QC Inline	20 reports	—	33.4%
QA Inline	4 reports	4	32.8%
Shipment Sample	1 reports	1	—
Final Random	3 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	2	46	4
EA Unsmooth/puckering/bubbling	5	41	2	1	2
BA Thread ends		17	4		16
DD Thread not straight/waving	1	34	1
BB Missing cut seam allowance		20	2
AB Shading			20
CE Broken seam	2	16
CG Grinning	2	12	2

260337 MKSC · CB01/CB05 · Due 08/26Final Random PASS Missed in earlier stages: 4

No resultPP Sample1 reports

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty5,250 / 1,961

PDF reports22

Last report08/25

Cross-stage findings

Missed in earlier stages: 4

GA Missing bartack/button (Shipment Sample 07/22), DI High-low/uneven (Shipment Sample 07/22), EE Raw edge (Final Random 07/29), AD Fabric stains (Final Random 08/04): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/25): EC Asymmetry 1 (earlier 30 times), CB Broken stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 5

DA Exceed seam allowance 1, CE Broken seam 1, BB Missing cut seam allowance 1, BA Thread ends 7, DJ Pleat 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

PP Sample 1, 1st Bundle 3, QA Inline 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (17), AC Fabric hole (16), CG Grinning (13), CC Skip stitch (9), CA Thread tension (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	73.1%
QC Inline	12 reports	—	42.1%
QA Inline	1 reports	1	25.0%
Shipment Sample	1 reports	1	—
Final Random	3 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	1	1	6	61	1	2	1
DA Exceed seam allowance			3	47		1
CE Broken seam			1	28		1
EA Unsmooth/puckering/bubbling			1	15	1
AC Fabric hole				16
CB Broken stitch				9	1	3	3
CG Grinning	1			12
BA Thread ends				5			7

260742 GECL · CS13/CS14/CS22 · Due 08/26Final Random PASS Missed in earlier stages: 7

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample2 reports

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty2,040 / 510

PDF reports8

Last report08/10

Cross-stage findings

Missed in earlier stages: 7

AB Shading (Shipment Sample 07/08), EA Unsmooth/puckering/bubbling (Shipment Sample 07/08), CA Thread tension (Shipment Sample 07/08), DB Run-off stitching (Shipment Sample 07/14), DG Fastening loose/misplaced (Shipment Sample 07/14), AC Fabric hole (Final Random 07/15), CC Skip stitch (Final Random 08/10): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

DA Exceed seam allowance 1, EC Asymmetry 3, ED Gathering crease 3, CB Broken stitch 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

Pre-final 2, Final Random 1; cannot compare across stages

Found before bulk production (Pre-final): 3

BA Thread ends, AD Fabric stains, BB Missing cut seam allowance: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Inline	2 reports	—	48.4%
Shipment Sample	2 reports	2	—
Pre-final	1 reports	0	5.0%
Final Random	2 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	5	6		5	5
EC Asymmetry	1	6	3
EA Unsmooth/puckering/bubbling	2	3	2
ED Gathering crease		3	2		1
AD Fabric stains			1	1	2
CB Broken stitch		3			1
Others (no detail)				2	1
DA Exceed seam allowance		2	1

260787 OSIT · CS01/CS02 · Due 08/26Final Random PASS Missed in earlier stages: 5

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

18 reportsQC Inline

No dataQC Endline

3/4 FAILQA Inline4 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty8,000 / 0

PDF reports28

Last report08/05

Cross-stage findings

Missed in earlier stages: 5

AC Fabric hole (Pre-final 07/21), IA 2nd operation issue (Pre-final 07/21), DB Run-off stitching (Pre-final 07/21), EI Inaccurate/skewed stitching (Shipment Sample 07/23), AD Fabric stains (Final Random 08/04): first found in later stages, never recorded before

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 22.7% vs QC Inline 12.8%; QC Inline may be missing defects

Found earlier but still reached later stages: 4

DI High-low/uneven 2, EA Unsmooth/puckering/bubbling 2, EC Asymmetry 4, EH Poor lamination/bonding 1 pcs (later stages total)

8 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 4, QC Inline 1; cannot compare across stages

Duplicate report numbers

QGR2630097 have multiple reports with different content

Caught in earlier stages

ED Gathering crease (28), CG Grinning (26), DF Twisted seam/skewing (20), CE Broken seam (17), CC Skip stitch (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	40.4%
QC Inline	18 reports	—	12.8%
QA Inline	4 reports	3	22.7%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	9.5%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
EC Asymmetry	1	28	5	2	2
BA Thread ends	2	12	6		5	7
ED Gathering crease	2	26
DB Run-off stitching		25			2
CG Grinning	2	24
DF Twisted seam/skewing	2	18
DI High-low/uneven	4	9	2	2
CE Broken seam		16	1

260788 OSIT · CS04 · Due 08/26Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty7,000 / 7,000

PDF reports19

Last report08/07

Cross-stage findings

Missed in earlier stages: 2

BC Sticker left (Pre-final 07/25), AD Fabric stains (Final Random 08/07): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 23.4% vs QC Inline 14.7%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (08/07): CC Skip stitch 1 (earlier 5 times), EC Asymmetry 2 (earlier 10 times)

Found earlier but still reached later stages: 4

AB Shading 3, AC Fabric hole 2, EI Inaccurate/skewed stitching 3, DF Twisted seam/skewing 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 1; cannot compare across stages

Caught in earlier stages

CB Broken stitch (28), DB Run-off stitching (18), ED Gathering crease (15), CA Thread tension (15), DC Join stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	38.5%
QC Inline	12 reports	—	14.7%
QA Inline	2 reports	2	23.4%
Pre-final	1 reports	1	5.5%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
EC Asymmetry	2	19	3	4	2
BA Thread ends	2	10	2	7	8
CB Broken stitch	2	23	3
DB Run-off stitching		17	1
ED Gathering crease	4	10	1
CA Thread tension		15
CC Skip stitch	4	6	1		1
AB Shading	1	4			3

261041 RGOR · CB30 · Due 08/28Final Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 10.9%QC Endline1 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,505 / 5,505

PDF reports15

Last report09/02

Cross-stage findings

Missed in earlier stages: 2

DE Cut to broken (Shipment Sample 08/19), AA Fabric defect (Shipment Sample 08/19): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (08/29): DD Thread not straight/waving 1 (earlier 4 times), EC Asymmetry 1 (earlier 13 times), DB Run-off stitching 1 (earlier 4 times)

Found earlier but still reached later stages: 2

EB Measurement issue 1, EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

Caught in earlier stages

EA Uneven seam allowance (59), ED Gathering crease (24), DJ Pleat (20), DA Exceed seam allowance (12), CC Skip stitch (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	46.4%
QC Inline	7 reports	—	31.4%
QC Endline	1 days	—	10.9%
QA Inline	3 reports	3	32.3%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	1.5%

QC Endline daily DHU (last 10 days)

10.908/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		2		85	6		4
EA Uneven seam allowance				59
EC Asymmetry	1	5	15	4	6	2	1
ED Gathering crease			6	18
DJ Pleat		1	15		4
EA Unsmooth/puckering/bubbling	2	1	11		1	2
DA Exceed seam allowance			12
DB Run-off stitching			9		1		1

261043 RGOR · CP11 · Due 08/28Final Random PASS QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,855 / 3,855

PDF reports7

Last report08/18

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 37.5% vs QC Inline 22.5%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/18): CB Broken stitch 2 (earlier 3 times)

7 defects recorded as 'Others' without detail

QC Inline 7; cannot compare across stages

Caught in earlier stages

BB Missing cut seam allowance (8), GC Missing pocket/label (5) did not reach later stages

Found before bulk production (Shipment Sample): 5

CE Broken seam, GA Missing bartack/button, EC Asymmetry, AD Fabric stains, CC Skip stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Inline	1 reports	—	22.5%
QA Inline	1 reports	1	37.5%
Shipment Sample	2 reports	0	—
Final Random	1 reports	0	1.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	8		3		5
EC Asymmetry	4		2	6
CB Broken stitch	3	3	2		2
BB Missing cut seam allowance	8
Others (no detail)		7
GC Missing pocket/label		5
CE Broken seam	2			2
CC Skip stitch		2		2

261044 RGOR · CB09/CP09 · Due 08/28Final Random PASS QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,775 / 5,775

PDF reports12

Last report08/21

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 12.5% vs QC Inline 7.3%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/19): CB Broken stitch 1 (earlier 8 times)

2 defects recorded as 'Others' without detail

Shipment Sample 1, 1st Bundle 1; cannot compare across stages

Duplicate report numbers

QGR2634483 have multiple reports with different content

Caught in earlier stages

DI High-low/uneven (18), DE Cut to broken (15), EC Asymmetry (10), DJ Pleat (9) did not reach later stages

Found before bulk production (Shipment Sample): 2

CC Skip stitch, CA Thread tension: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.0%
QC Inline	6 reports	—	7.3%
QA Inline	2 reports	2	12.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	1.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	6	34	8		8
DI High-low/uneven		18
CB Broken stitch	4	7	4		1
DE Cut to broken	2	13
CC Skip stitch	8			2	2
EC Asymmetry	4	6
DJ Pleat	2	3	4
Others (no detail)	1			1

261057 RGOR · CP09/CS04 · Due 08/28Final Random PASS Missed in earlier stages: 3

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle4 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,300 / 1,150

PDF reports16

Last report08/31

Cross-stage findings

Missed in earlier stages: 3

AD Fabric stains (Shipment Sample 08/12), BD Snagging (Shipment Sample 08/19), DE Cut to broken (Shipment Sample 08/19): first found in later stages, never recorded before

QA Inline DHU is 3.5× QC Inline

QA Inline DHU 31.2% vs QC Inline 9.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/31): CB Broken stitch 1 (earlier 9 times)

Found earlier but still reached later stages: 3

EC Asymmetry 6, BB Missing cut seam allowance 1, GA Missing bartack/button 1 pcs (later stages total)

8 defects recorded as 'Others' without detail

Shipment Sample 7, 1st Bundle 1; cannot compare across stages

Duplicate report numbers

QGR2636387 have multiple reports with different content

Caught in earlier stages

DI High-low/uneven (19), CE Broken seam (11), CC Skip stitch (8), DJ Pleat (7), CA Thread tension (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	4 reports	4	64.7%
QC Inline	7 reports	—	9.0%
QA Inline	1 reports	1	31.2%
Shipment Sample	2 reports	2	—
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends		7	23	2		4
EC Asymmetry	2	12	5		6
CB Broken stitch		3	15		1	1
DI High-low/uneven		4	15
CE Broken seam		2	9
CC Skip stitch			5	3
Others (no detail)		1			7
BB Missing cut seam allowance	1	5				1

261195 RGOR · CP10/CP18/CP19 · Due 08/28Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,380 / 1,645

PDF reports10

Last report08/31

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 08/01): first found in later stages, never recorded before

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 37.5% vs QC Inline 20.6%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/31): AD Fabric stains 1 (earlier 4 times)

Found earlier but still reached later stages: 1

CC Skip stitch 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (16), ED Gathering crease (10), DD Thread not straight/waving (9), CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.0%
QC Inline	4 reports	—	20.6%
QA Inline	2 reports	2	37.5%
Final Random	2 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	9	20	4	5
AD Fabric stains		13	4	4
EC Asymmetry	7	3	6
ED Gathering crease	2	3	5
DD Thread not straight/waving		9
CG Grinning	1	5
BB Missing cut seam allowance	1		3
CC Skip stitch		3		1

261198 RGOR · CP10 · Due 08/28Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,250 / 1,600

PDF reports6

Last report08/31

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 08/31): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 3 pcs (later stages total)

Caught in earlier stages

CC Skip stitch (12), EI Inaccurate/skewed stitching (10), CG Grinning (8), DI High-low/uneven (6), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QC Inline	1 reports	—	28.7%
QA Inline	1 reports	1	37.5%
Final Random	2 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	12	7	4	9
CC Skip stitch	10	2
EI Inaccurate/skewed stitching	6	3	1
CG Grinning	4	2	2
DI High-low/uneven	3		3
DB Run-off stitching	1	5
CB Broken stitch	1	2		3
DA Exceed seam allowance			2

260457 SAIN · CB24 · Due 08/03Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty4,040 / 1,015

PDF reports2

Last report07/14

Cross-stage findings

Found before bulk production (Final Random): 7

DB Run-off stitching, GB Missing sewing operation, DJ Pleat, EA Unsmooth/puckering/bubbling, BD Snagging, IA 2nd operation issue, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	1	10.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
IA 2nd operation issue	5
EA Unsmooth/puckering/bubbling	4
BD Snagging	3
DB Run-off stitching	2
DJ Pleat	2
BA Thread ends	2
GB Missing sewing operation	1

260673 LOGE · CS10 · Due 08/04Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,500 / 9,500

PDF reports1

Last report08/03

Cross-stage findings

Found before bulk production (Final Random): 4

BA Thread ends, AD Fabric stains, ED Gathering crease, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	7
AD Fabric stains	3
CB Broken stitch	2
ED Gathering crease	1

253625 MKSC · CB03 · Due 08/05Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,350 / 600

PDF reports6

Last report08/06

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/06): AD Fabric stains 1 (earlier 4 times), EA Unsmooth/puckering/bubbling 1 (earlier 4 times)

Found earlier but still reached later stages: 1

BA Thread ends 3 pcs (later stages total)

6 defects recorded as 'Others' without detail

QA Inline 6; cannot compare across stages

Caught in earlier stages

HB Missing/wrong trims (30), CC Skip stitch (8), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	269.2%
QC Inline	2 reports	—	65.6%
QA Inline	2 reports	2	25.0%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
HB Missing/wrong trims	30
EA Unsmooth/puckering/bubbling		12	1	1
AD Fabric stains	1	9	1	1
CC Skip stitch	1	7
BA Thread ends	1	4		3
Others (no detail)			6
EC Asymmetry	1		4
AH Sharp edge			4

253628 MKSC · CB04 · Due 08/05Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,250 / 1,750

PDF reports2

Last report07/30

Cross-stage findings

Found earlier but still reached later stages: 2

EC Asymmetry 3, CC Skip stitch 2 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	46.9%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
CC Skip stitch	6	2
EC Asymmetry	3	3
CE Broken seam	3
DA Exceed seam allowance	3

253661 MKSC · CP01/CP04 · Due 08/05Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,500 / 1,000

PDF reports2

Last report07/31

Cross-stage findings

Found before bulk production (Final Random): 6

DJ Pleat, BA Thread ends, CC Skip stitch, BB Missing cut seam allowance, CF Pulling yarn, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
DJ Pleat	1
CC Skip stitch	1
BB Missing cut seam allowance	1
CF Pulling yarn	1
DE Cut to broken	1

253662 MKSC · CP03 · Due 08/05Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,000 / 2,000

PDF reports1

Last report07/31

Cross-stage findings

Found before bulk production (Final Random): 3

BA Thread ends, EA Unsmooth/puckering/bubbling, DD Thread not straight/waving: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
EA Unsmooth/puckering/bubbling	1
DD Thread not straight/waving	1

253676 MKSC · CP17 · Due 08/05Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,700 / 2,200

PDF reports1

Last report08/03

Cross-stage findings

Found before bulk production (Final Random): 3

CD Needle hole, BA Thread ends, CF Pulling yarn: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
CD Needle hole	2
BA Thread ends	2
CF Pulling yarn	2

260879 LOGE · CS08 · Due 08/05Final Random PASS No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports8

Last report07/24

Cross-stage findings

Found earlier but still reached later stages: 8

GB Missing sewing operation 1, EC Asymmetry 3, EI Inaccurate/skewed stitching 2, EA Unsmooth/puckering/bubbling 2, CB Broken stitch 1, CE Broken seam 2, BA Thread ends 6, ED Gathering crease 1 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	65.4%
QC Inline	2 reports	—	18.0%
QA Inline	1 reports	1	21.9%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	3	3	4	1	3
EA Unsmooth/puckering/bubbling	1	2	6	1	2
BA Thread ends		2		1		6
EI Inaccurate/skewed stitching	2			3	2
ED Gathering crease			6		1
CB Broken stitch		3			1
GB Missing sewing operation	1	1			1
CE Broken seam		1				2

260883 LOGE · CS23 · Due 08/05Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports2

Last report07/15

Cross-stage findings

Found before bulk production (Final Random, Shipment Sample): 5

CB Broken stitch, EC Asymmetry, CE Broken seam, BD Snagging, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample	Final Random
CB Broken stitch	4	2
BA Thread ends		5
EC Asymmetry	1	1
CE Broken seam	1
BD Snagging		1

253624 MKSC · CB04 · Due 08/12Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty5,000 / 500

PDF reports4

Last report08/05

Cross-stage findings

Found before bulk production (Final Random): 7

EC Asymmetry, BA Thread ends, CC Skip stitch, BB Missing cut seam allowance, AD Fabric stains, DJ Pleat, AC Fabric hole: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	4 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	9
AD Fabric stains	4
CC Skip stitch	2
BB Missing cut seam allowance	2
EC Asymmetry	1
DJ Pleat	1
AC Fabric hole	1

260244 MKSC · CB01 · Due 08/12Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty3,100 / 1,000

PDF reports3

Last report07/11

Cross-stage findings

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Found before bulk production (Final Random): 7

ED Gathering crease, AD Fabric stains, BD Snagging, CH Incorrect stitch density, BA Thread ends, CC Skip stitch, DJ Pleat: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	4.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	7
ED Gathering crease	2
AD Fabric stains	2
BD Snagging	2
CH Incorrect stitch density	1
Others (no detail)	1
CC Skip stitch	1
DJ Pleat	1

260247 MKSC · CP03/CP04 · Due 08/12Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty2,850 / 900

PDF reports3

Last report08/08

Cross-stage findings

Found before bulk production (Final Random): 5

BA Thread ends, CC Skip stitch, BB Missing cut seam allowance, CF Pulling yarn, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	2.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	6
CC Skip stitch	2
CF Pulling yarn	2
BB Missing cut seam allowance	1
CB Broken stitch	1

260334 MKSC · CP03/CP17 · Due 08/12Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,829 / 700

PDF reports2

Last report08/06

Cross-stage findings

2 defects recorded as 'Others' without detail

Final Random 2; cannot compare across stages

Found before bulk production (Final Random): 4

EA Unsmooth/puckering/bubbling, DJ Pleat, BA Thread ends, AC Fabric hole: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
Others (no detail)	2
EA Unsmooth/puckering/bubbling	1
DJ Pleat	1
AC Fabric hole	1

260341 MKSC · CP17 · Due 08/12Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,641 / 500

PDF reports3

Last report08/05

Cross-stage findings

Found before bulk production (Final Random): 5

CE Broken seam, CB Broken stitch, BA Thread ends, CF Pulling yarn, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	4.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
CE Broken seam	3
BA Thread ends	2
CB Broken stitch	1
CF Pulling yarn	1
ED Gathering crease	1

260576 LOGE · CS20 · Due 08/12Final Random PASS No major issue (4 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

14 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty5,000 / 5,000

PDF reports21

Last report08/10

Cross-stage findings

Recurring in small numbers: 5

Latest Final Random (08/10): CE Broken seam 1 (earlier 18 times), EA Unsmooth/puckering/bubbling 1 (earlier 3 times), AD Fabric stains 2 (earlier 14 times), CC Skip stitch 1 (earlier 13 times), BB Missing cut seam allowance 1 (earlier 3 times)

Found earlier but still reached later stages: 1

BC Sticker left 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

QC Inline 1; cannot compare across stages

Duplicate report numbers

QGR2626935 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (36), DA Exceed seam allowance (30), DJ Pleat (27), CG Grinning (16), DD Thread not straight/waving (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.8%
QC Inline	14 reports	—	26.4%
QA Inline	3 reports	3	38.5%
Pre-final	1 reports	0	2.5%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	4	80	1	7	6
EC Asymmetry	6	17	13
AD Fabric stains	3	27	4		2
DA Exceed seam allowance	3	25	2
CE Broken seam	3	20	4		1
CC Skip stitch		24		2	1
DJ Pleat		25	2
ED Gathering crease		17	6		1

260722 GECL · CS03/CS24 · Due 08/12Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

7 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty16,960 / 1,990

PDF reports9

Last report08/10

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/10): CB Broken stitch 1 (earlier 9 times)

Found earlier but still reached later stages: 6

BA Thread ends 6, DB Run-off stitching 1, DJ Pleat 1, DF Twisted seam/skewing 1, BB Missing cut seam allowance 1, CF Pulling yarn 2 pcs (later stages total)

7 defects recorded as 'Others' without detail

QC Inline 3, Final Random 4; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	7 reports	—	11.7%
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
CB Broken stitch	23	1
DB Run-off stitching	20	1
BA Thread ends	6	6
DJ Pleat	7	1
BB Missing cut seam allowance	6	1
Others (no detail)	3	4
DF Twisted seam/skewing	4	1
CF Pulling yarn	3	2

261052 RGOR · CP14/CP19 · Due 08/14Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,645 / 5,645

PDF reports8

Last report08/14

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/14): CB Broken stitch 2 (earlier 5 times)

Found earlier but still reached later stages: 2

CC Skip stitch 1, GA Missing bartack/button 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Caught in earlier stages

DE Cut to broken (7), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Found before bulk production (Shipment Sample): 5

DF Twisted seam/skewing, EC Asymmetry, BD Snagging, AD Fabric stains, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QC Inline	3 reports	—	55.2%
QA Inline	1 reports	1	50.0%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	9	28	4		9
EC Asymmetry	4	4	2	2
AD Fabric stains	4	4		1	1
CB Broken stitch	2	5			2
ED Gathering crease	3		3	1	1
DE Cut to broken	3	4
BD Snagging		4		2
CC Skip stitch	4				1

261053 RGOR · CP15/CP20 · Due 08/14Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,550 / 3,550

PDF reports6

Last report08/15

Cross-stage findings

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Caught in earlier stages

BB Missing cut seam allowance (7), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Found before bulk production (Shipment Sample): 8

AD Fabric stains, ED Gathering crease, CE Broken seam, DE Cut to broken, GB Missing sewing operation, BD Snagging, EC Asymmetry, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	1 reports	—	75.0%
QA Inline	1 reports	1	43.8%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
BA Thread ends	9	9	2		7
ED Gathering crease	7		2	2	2
EC Asymmetry	5		1	2
BB Missing cut seam allowance	5	2
AD Fabric stains	2			1	2
EA Unsmooth/puckering/bubbling	1		4
CB Broken stitch		1		1	2
DA Exceed seam allowance	3		1

261054 RGOR · CP12 · Due 08/14Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,935 / 4,935

PDF reports6

Last report08/15

Cross-stage findings

Found earlier but still reached later stages: 2

DE Cut to broken 1, CB Broken stitch 2 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (10), CG Grinning (5) did not reach later stages

Found before bulk production (Shipment Sample): 4

AD Fabric stains, ED Gathering crease, EC Asymmetry, CE Broken seam: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	95.0%
QC Inline	2 reports	—	25.0%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends	5	14		5
ED Gathering crease	7	3	3	1
AD Fabric stains	4	6	1	2
DI High-low/uneven	4	6
CG Grinning	1	4
CB Broken stitch		3		2
DA Exceed seam allowance	4
GA Missing bartack/button	4

261266 RGOR · CB35 · Due 08/14Final Random PASS No major issue (3 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,210 / 1,210

PDF reports9

Last report08/14

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/14): EA Unsmooth/puckering/bubbling 1 (earlier 9 times), AD Fabric stains 2 (earlier 5 times)

Found earlier but still reached later stages: 2

CC Skip stitch 1, BA Thread ends 3 pcs (later stages total)

Duplicate report numbers

QGR2632229 have multiple reports with different content

Caught in earlier stages

ED Gathering crease (21), EC Asymmetry (20), DJ Pleat (5), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	80.8%
QC Inline	4 reports	—	30.5%
QA Inline	1 reports	1	40.6%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease	1	1	18	1
EA Unsmooth/puckering/bubbling		4	13	3	1
EC Asymmetry		4	16
AD Fabric stains		3	6	2	2
DJ Pleat	1	1	3
CG Grinning		2	3
BA Thread ends				2	3
EI Inaccurate/skewed stitching		1		3

261267 RGOR · CB27 · Due 08/14No final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,025 / 1,025

PDF reports9

Last report08/03

Cross-stage findings

2 defects recorded as 'Others' without detail

PP Sample 2; cannot compare across stages

Caught in earlier stages

AD Fabric stains (19), ED Gathering crease (17), DF Twisted seam/skewing (17), DJ Pleat (13), EA Unsmooth/puckering/bubbling (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	76.9%
QC Inline	5 reports	—	49.4%
QA Inline	1 reports	1	31.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline
AD Fabric stains	1	4	12	2
ED Gathering crease		4	11	2
DF Twisted seam/skewing		2	15
DJ Pleat		2	10	1
EA Unsmooth/puckering/bubbling		3	6
CE Broken seam			8
EC Asymmetry	1		6
FC Wrong label		3		1

261269 RGOR · CB31 · Due 08/14No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,520 / 1,520

PDF reports6

Last report08/07

Cross-stage findings

Caught in earlier stages

EC Asymmetry (15), AD Fabric stains (13), DJ Pleat (10), EA Unsmooth/puckering/bubbling (8), ED Gathering crease (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.8%
QC Inline	3 reports	—	35.3%
QA Inline	1 reports	1	34.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
EC Asymmetry	4	8	3
AD Fabric stains	3	9	1
DJ Pleat	2	8
EA Unsmooth/puckering/bubbling	2	3	3
ED Gathering crease	2	5	1
CA Thread tension	1	3
CC Skip stitch	1	2
DD Thread not straight/waving	1		2

261271 RGOR · CP03/CP15 · Due 08/14Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,050 / 2,050

PDF reports4

Last report08/14

Cross-stage findings

Found earlier but still reached later stages: 5

BA Thread ends 4, CB Broken stitch 1, EI Inaccurate/skewed stitching 2, ED Gathering crease 1, AD Fabric stains 5 pcs (later stages total)

Caught in earlier stages

CG Grinning (8), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	65.0%
QA Inline	1 reports	1	34.4%
Final Random	2 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
CG Grinning	4	4
AD Fabric stains		1	5
BA Thread ends	1		4
EC Asymmetry	4	1
DE Cut to broken	3	1
EI Inaccurate/skewed stitching		1	2
CB Broken stitch		1	1
ED Gathering crease		1	1

261374 RGOR · CP15 · Due 08/14No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,825 / 1,825

PDF reports2

Last report08/11

Cross-stage findings

Caught in earlier stages

EC Asymmetry (16), CG Grinning (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%
QA Inline	1 reports	1	46.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline
EC Asymmetry	5	11
CG Grinning	2	5
DJ Pleat	3	1
BA Thread ends	2
ED Gathering crease		2
AD Fabric stains		2
FC Wrong label		1
EA Unsmooth/puckering/bubbling		1

261375 RGOR · CP15 · Due 08/14No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,205 / 1,205

PDF reports1

Last report08/13

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle
DJ Pleat	3
BA Thread ends	3
AD Fabric stains	2
ED Gathering crease	2
CG Grinning	2

261376 RGOR · CP15 · Due 08/14No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,180 / 1,180

PDF reports1

Last report08/13

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle
ED Gathering crease	3
BB Missing cut seam allowance	3
BA Thread ends	2
DJ Pleat	2
EA Unsmooth/puckering/bubbling	1
EC Asymmetry	1

261377 RGOR · CP15 · Due 08/14No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,760 / 1,760

PDF reports2

Last report08/17

Cross-stage findings

Caught in earlier stages

CG Grinning (8), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QA Inline	1 reports	1	40.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline
CG Grinning	4	4
EC Asymmetry	2	3
ED Gathering crease	2	2
AD Fabric stains	3
BA Thread ends	2	1
DJ Pleat	1	2
DE Cut to broken		1

261319 OSIT · CS13/CS14 · Due 08/19Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty5,300 / 5,300

PDF reports12

Last report08/10

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/10): EC Asymmetry 2 (earlier 10 times), ED Gathering crease 1 (earlier 3 times)

Found earlier but still reached later stages: 7

AD Fabric stains 6, BC Sticker left 1, BA Thread ends 12, DE Cut to broken 2, BB Missing cut seam allowance 5, EH Poor lamination/bonding 1, AB Shading 1 pcs (later stages total)

57 defects recorded as 'Others' without detail

1st Bundle 13, QC Inline 42, Pre-final 2; cannot compare across stages

Caught in earlier stages

CB Broken stitch (6), CG Grinning (6), EI Inaccurate/skewed stitching (5), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	19.2%
QC Inline	5 reports	—	0.0%
QA Inline	3 reports	3	43.8%
Pre-final	1 reports	1	7.5%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)	13	42		2
EC Asymmetry	2	10	14	1	2
BA Thread ends		10		5	7
AD Fabric stains	2	5		5	1
ED Gathering crease	8		1		1
BC Sticker left	6	3		1
BB Missing cut seam allowance			2	5
CB Broken stitch		5	1

261386 RGOR · CB31 · Due 08/21No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,660 / 1,660

PDF reports6

Last report08/03

Cross-stage findings

Caught in earlier stages

EC Asymmetry (17), DJ Pleat (14), CE Broken seam (11), DB Run-off stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	73.1%
QC Inline	2 reports	—	34.0%
QA Inline	2 reports	2	37.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
EC Asymmetry	6	6	5
DJ Pleat	4	6	4
CE Broken seam	2	8	1
DB Run-off stitching		6	1
BA Thread ends	2		2
EI Inaccurate/skewed stitching	1		3
DD Thread not straight/waving			4
EB Measurement issue	1		2

261388 RGOR · CB36 · Due 08/21Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

2/3 FAIL1st Bundle3 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,155 / 2,155

PDF reports6

Last report08/22

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/22): CC Skip stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (8), EA Unsmooth/puckering/bubbling (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	2	59.0%
QC Inline	1 reports	—	25.0%
QA Inline	1 reports	1	31.2%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	2	2	2	3
EC Asymmetry	4	2	2
EA Unsmooth/puckering/bubbling	2	3	2
CC Skip stitch	3		1	1
DJ Pleat	3		1
AD Fabric stains	3
CB Broken stitch	1			2
ED Gathering crease	1	1

261389 RGOR · CP19 · Due 08/21No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,845 / 1,845

PDF reports1

Last report08/18

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle
BA Thread ends	4
DA Exceed seam allowance	2
ED Gathering crease	2
CE Broken seam	1
CB Broken stitch	1
EI Inaccurate/skewed stitching	1
DJ Pleat	1

261391 RGOR · CP19 · Due 08/21Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,210 / 2,210

PDF reports4

Last report08/25

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/24): DE Cut to broken 1 (earlier 4 times)

Found earlier but still reached later stages: 3

CC Skip stitch 1, AD Fabric stains 1, CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	2 reports	—	57.8%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
BA Thread ends	2	24	3
EC Asymmetry	3	4
DE Cut to broken	3	2	1
DB Run-off stitching		3
DJ Pleat		3
CC Skip stitch	1		1
EA Unsmooth/puckering/bubbling	2
ED Gathering crease	2

261392 RGOR · CP11 · Due 08/21No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,430 / 1,430

PDF reports3

Last report08/25

Cross-stage findings

Caught in earlier stages

BA Thread ends (19), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.0%
QA Inline	1 reports	1	56.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline
BA Thread ends	9	10
EC Asymmetry	3	2
EI Inaccurate/skewed stitching	2	2
CG Grinning	2	2
CB Broken stitch	3
BB Missing cut seam allowance	1	1
ED Gathering crease	2
DB Run-off stitching	2

261393 RGOR · CP11 · Due 08/21No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,620 / 4,620

PDF reports3

Last report08/22

Cross-stage findings

Caught in earlier stages

BA Thread ends (11), DI High-low/uneven (6), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.0%
QA Inline	1 reports	1	40.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline
BA Thread ends	8	3
DI High-low/uneven	6
EC Asymmetry	2	3
EI Inaccurate/skewed stitching	4
DB Run-off stitching	4
AD Fabric stains	2	2
DA Exceed seam allowance	3
CG Grinning		3

260111 SAIN · CS14/CS22 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty3,665 / 2,355

PDF reports5

Last report08/03

Cross-stage findings

Caught in earlier stages

DI High-low/uneven (6) did not reach later stages

Found before bulk production (Final Random): 10

EC Asymmetry, EA Unsmooth/puckering/bubbling, CC Skip stitch, CB Broken stitch, BB Missing cut seam allowance, BA Thread ends, AB Shading, EI Inaccurate/skewed stitching, FC Wrong label, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	59.4%
QA Inline	1 reports	1	25.0%
Final Random	3 reports	0	4.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	6	3	9
DI High-low/uneven	4	2
CB Broken stitch	3		2
EC Asymmetry		1	3
EA Unsmooth/puckering/bubbling			3
ED Gathering crease		2	1
DC Join stitching	3
DB Run-off stitching	3

260112 SAIN · CS24 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,605 / 4,605

PDF reports3

Last report07/28

Cross-stage findings

Caught in earlier stages

DI High-low/uneven (22) did not reach later stages

Found before bulk production (Final Random): 6

EA Unsmooth/puckering/bubbling, EI Inaccurate/skewed stitching, BA Thread ends, AB Shading, CB Broken stitch, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	41.2%
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
DI High-low/uneven	22
BA Thread ends		8
CB Broken stitch	4	3
ED Gathering crease	4
EA Unsmooth/puckering/bubbling		3
EH Poor lamination/bonding	3
EI Inaccurate/skewed stitching		1
AB Shading		1

260113 SAIN · CS24 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,705 / 1,893

PDF reports1

Last report07/24

Cross-stage findings

Found before bulk production (Final Random): 7

EA Unsmooth/puckering/bubbling, EI Inaccurate/skewed stitching, EC Asymmetry, AD Fabric stains, CC Skip stitch, CB Broken stitch, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
EA Unsmooth/puckering/bubbling	1
EI Inaccurate/skewed stitching	1
EC Asymmetry	1
AD Fabric stains	1
CC Skip stitch	1
CB Broken stitch	1

260114 SAIN · CS11 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,599 / 1,595

PDF reports3

Last report07/24

Cross-stage findings

Found before bulk production (Final Random): 7

EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling, CB Broken stitch, BA Thread ends, HA Poor pressing, AD Fabric stains, AB Shading: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	9
EI Inaccurate/skewed stitching	5
EA Unsmooth/puckering/bubbling	5
CB Broken stitch	5
HA Poor pressing	1
AD Fabric stains	1
AB Shading	1

260115 SAIN · CS03 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,510 / 1,453

PDF reports3

Last report08/10

Cross-stage findings

Found before bulk production (Final Random): 9

EI Inaccurate/skewed stitching, BA Thread ends, AB Shading, CC Skip stitch, EC Asymmetry, AC Fabric hole, EA Unsmooth/puckering/bubbling, AD Fabric stains, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	4.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	16
EI Inaccurate/skewed stitching	5
EC Asymmetry	3
AB Shading	2
CC Skip stitch	2
AC Fabric hole	1
EA Unsmooth/puckering/bubbling	1
AD Fabric stains	1

260118 SAIN · CS25 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty11,260 / 1,610

PDF reports2

Last report08/07

Cross-stage findings

Found before bulk production (Final Random): 5

EA Unsmooth/puckering/bubbling, BA Thread ends, EC Asymmetry, CB Broken stitch, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	11
EA Unsmooth/puckering/bubbling	3
EC Asymmetry	3
CB Broken stitch	3
AD Fabric stains	2

260119 SAIN · CS20 · Due 08/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,690 / 1,330

PDF reports3

Last report07/25

Cross-stage findings

Found before bulk production (Final Random): 8

EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling, BA Thread ends, AC Fabric hole, CB Broken stitch, DJ Pleat, EC Asymmetry, CC Skip stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	9
EI Inaccurate/skewed stitching	6
CB Broken stitch	4
EA Unsmooth/puckering/bubbling	1
AC Fabric hole	1
DJ Pleat	1
EC Asymmetry	1
CC Skip stitch	1

253619 MKSC · CP05 · Due 08/26Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,750 / 750

PDF reports2

Last report08/20

Cross-stage findings

Found before bulk production (Final Random): 6

CE Broken seam, BA Thread ends, BB Missing cut seam allowance, CB Broken stitch, DJ Pleat, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
CE Broken seam	1
BB Missing cut seam allowance	1
CB Broken stitch	1
DJ Pleat	1
EA Unsmooth/puckering/bubbling	1

253632 MKSC · CP01/CP03 · Due 08/26Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,000 / 500

PDF reports2

Last report08/18

Cross-stage findings

Found before bulk production (Final Random): 4

CA Thread tension, BA Thread ends, EA Unsmooth/puckering/bubbling, DJ Pleat: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
CA Thread tension	1
EA Unsmooth/puckering/bubbling	1
DJ Pleat	1

254206 LOGE · CB23 · Due 08/26No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,500 / 4,500

PDF reports4

Last report07/11

Cross-stage findings

Caught in earlier stages

DJ Pleat (8), BB Missing cut seam allowance (7), EC Asymmetry (7), EB Measurement issue (6), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	44.8%
QA Inline	1 reports	1	53.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
DJ Pleat	7	1
BB Missing cut seam allowance	4	3
EC Asymmetry	3	4
EB Measurement issue	6
CE Broken seam	6
DE Cut to broken	5
AD Fabric stains	4
CB Broken stitch	3

260311 MKSC · CB05/CB10/CB21 · Due 08/26Final Random PASS No major issue (3 minor notes)

No resultPP Sample1 reports

No resultPilot Run5 reports

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty3,070 / 1,000

PDF reports17

Last report08/24

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/24): CB Broken stitch 1 (earlier 11 times)

Found earlier but still reached later stages: 1

BA Thread ends 5 pcs (later stages total)

10 defects recorded as 'Others' without detail

PP Sample 2, 1st Bundle 2, QA Inline 5, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (33), CG Grinning (15), EA Unsmooth/puckering/bubbling (11), DB Run-off stitching (8), ED Gathering crease (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	5 reports	0	—
1st Bundle	2 reports	2	73.1%
QC Inline	5 reports	—	39.4%
QA Inline	2 reports	2	29.7%
Final Random	2 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	1	3	9	12	8
CB Broken stitch		3	1	15	1	2
CG Grinning			3	12
EA Unsmooth/puckering/bubbling		1	2	6	2
Others (no detail)	2		2		5	1
BA Thread ends				4		5
DB Run-off stitching			1	7
ED Gathering crease		5		2

260741 GECL · CS22 · Due 08/26Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,040 / 1,040

PDF reports5

Last report07/29

Cross-stage findings

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Found before bulk production (Shipment Sample): 6

EC Asymmetry, AA Fabric defect, EI Inaccurate/skewed stitching, AC Fabric hole, ED Gathering crease, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QC Inline	2 reports	—	56.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends	4	12		2
EC Asymmetry	2	3	2
CB Broken stitch		6		1
ED Gathering crease		3	1	1
AD Fabric stains		2	1	1
EI Inaccurate/skewed stitching	2		1
AB Shading	3
Others (no detail)	3

260743 GECL · CS22 · Due 08/26Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,040 / 1,040

PDF reports5

Last report07/29

Cross-stage findings

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

Shipment Sample 1, QC Inline 3, 1st Bundle 1, Final Random 1; cannot compare across stages

Caught in earlier stages

CB Broken stitch (7), DC Join stitching (6) did not reach later stages

Found before bulk production (Shipment Sample): 3

EC Asymmetry, ED Gathering crease, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QC Inline	2 reports	—	60.9%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends	5	12		2
EC Asymmetry	2	3	1	1
CB Broken stitch		7
Others (no detail)	1	3	1	1
DC Join stitching		6
EI Inaccurate/skewed stitching		3	1
AD Fabric stains	1	2
EA Unsmooth/puckering/bubbling	2			1

260746 GECL · CS17 · Due 08/26Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,040 / 1,040

PDF reports5

Last report08/03

Cross-stage findings

Found earlier but still reached later stages: 2

BA Thread ends 2, CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

DJ Pleat (6) did not reach later stages

Found before bulk production (Shipment Sample): 5

EI Inaccurate/skewed stitching, AD Fabric stains, ED Gathering crease, EC Asymmetry, CE Broken seam: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	57.5%
QC Inline	1 reports	—	21.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends	9			2
EC Asymmetry	4	4	2
ED Gathering crease	4	3	1
AD Fabric stains	3		1	2
DJ Pleat		6
CB Broken stitch		2		1
GA Missing bartack/button		2
EI Inaccurate/skewed stitching			1

260315 MKSC · CP05/CP06/CP09… · Due 08/27Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty710 / 542

PDF reports9

Last report08/03

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/03): EC Asymmetry 1 (earlier 12 times)

Found earlier but still reached later stages: 1

DF Twisted seam/skewing 2 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (15), CB Broken stitch (7), EI Inaccurate/skewed stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	2 reports	2	75.0%
QC Inline	3 reports	—	20.4%
Final Random	1 reports	0	6.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	Final Random
BA Thread ends		9	18	2
EC Asymmetry	7	8	4	1
DI High-low/uneven			15
CB Broken stitch		1	6
EI Inaccurate/skewed stitching	1	3	2
DF Twisted seam/skewing		1	2	2
CG Grinning		3
GB Missing sewing operation		1	2

261191 RGOR · CB23/CB27 · Due 08/28Final Random PASS No major issue (3 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,975 / 2,350

PDF reports19

Last report08/04

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (08/03): CB Broken stitch 1 (earlier 3 times), CC Skip stitch 1 (earlier 10 times)

Found earlier but still reached later stages: 1

DE Cut to broken 1 pcs (later stages total)

Duplicate report numbers

QGR2628406 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (39), BB Missing cut seam allowance (25), DB Run-off stitching (22), EA Unsmooth/puckering/bubbling (17), CG Grinning (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	96.2%
QC Inline	12 reports	—	43.5%
QA Inline	4 reports	4	44.5%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	20	14
BA Thread ends	2	16	6	3
CC Skip stitch		21	4	1
BB Missing cut seam allowance		12	13
DB Run-off stitching	2	20
EA Unsmooth/puckering/bubbling		17
CG Grinning		15
EB Measurement issue	1	12	1

261197 RGOR · CP19 · Due 08/28Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty5,070 / 2,365

PDF reports8

Last report08/18

Cross-stage findings

Found earlier but still reached later stages: 4

CC Skip stitch 4, CB Broken stitch 2, AD Fabric stains 2, DE Cut to broken 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (17), DB Run-off stitching (8), ED Gathering crease (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	3 reports	—	67.7%
QA Inline	1 reports	1	46.9%
Final Random	2 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	8	35	3	10
EC Asymmetry	7	7	3
CC Skip stitch	9			4
CB Broken stitch	2	4		2
DB Run-off stitching		8
ED Gathering crease	2		4
AD Fabric stains		2	2	2
DE Cut to broken		4	1	1

261656 LOGE · CB15/CB28 · Due 08/28Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,001 / 3,001

PDF reports5

Last report08/19

Cross-stage findings

Found earlier but still reached later stages: 4

BA Thread ends 6, EA Unsmooth/puckering/bubbling 1, CB Broken stitch 1, CC Skip stitch 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Caught in earlier stages

EC Asymmetry (9), CE Broken seam (7), EI Inaccurate/skewed stitching (6), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	1 reports	—	42.0%
QA Inline	1 reports	1	34.4%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	2		2	6
EC Asymmetry	5	4
CE Broken seam	3	4
EI Inaccurate/skewed stitching	3		3
EA Unsmooth/puckering/bubbling	2		2	1
DJ Pleat	2	3
DB Run-off stitching	1	3
DA Exceed seam allowance		4

Jul 2026 109 · 🔴 15 🟠 34 🟢 60

Final Random FAIL: 8 POs

Most common in later stages: BA Thread ends (86), CB Broken stitch (70), AD Fabric stains (47)

🔴 Lines with most 🔴: CP07 (3), CS04 (1), CP16 (1), CB21 (1), CP15 (1)

260778 OSIT · CS04 · Due 07/08Shipment Sample FAIL Latest Shipment Sample (07/02) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

6 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty8,000 / 8,000

PDF reports7

Last report07/11

Cross-stage findings

Latest Shipment Sample (07/02) FAILED

8 major: EA Unsmooth/puckering/bubbling 3, EC Asymmetry 3, EA Unsmooth/puckering/bubbling 2

Caught in earlier stages

DJ Pleat (10), BA Thread ends (6), AD Fabric stains (6), CG Grinning (5), DI High-low/uneven (5) did not reach later stages

Found before bulk production (Shipment Sample): 2

EA Unsmooth/puckering/bubbling, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	6 reports	—	10.2%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample
DJ Pleat	10
BA Thread ends	6
AD Fabric stains	6
EA Unsmooth/puckering/bubbling		5
EC Asymmetry	2	3
CG Grinning	5
DI High-low/uneven	5
IA 2nd operation issue	4

260212 RGOR · CP16 · Due 07/10Shipment Sample FAIL Latest Shipment Sample (07/06) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty1,010 / 1,010

PDF reports3

Last report07/09

Cross-stage findings

Latest Shipment Sample (07/06) FAILED

7 major: EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 1, CB Broken stitch 1, CE Broken seam 1, EC Asymmetry 1, GB Missing sewing operation 1

Caught in earlier stages

EA Unsmooth/puckering/bubbling (7) did not reach later stages

Found before bulk production (Shipment Sample): 6

EI Inaccurate/skewed stitching, ED Gathering crease, CB Broken stitch, CE Broken seam, EC Asymmetry, GB Missing sewing operation: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Inline	1 reports	—	25.0%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample
EA Unsmooth/puckering/bubbling	2	5
EI Inaccurate/skewed stitching	2		2
BA Thread ends	4
DF Twisted seam/skewing		4
CB Broken stitch		2	1
EC Asymmetry		2	1
CG Grinning	3
DI High-low/uneven		3

260393 RGOR · CB21 · Due 07/10Shipment Sample FAIL Latest Shipment Sample (07/09) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty4,955 / 4,955

PDF reports3

Last report07/09

Cross-stage findings

Latest Shipment Sample (07/09) FAILED

5 major: DJ Pleat 1, EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1, CG Grinning 1

Missed in earlier stages: 1

CG Grinning (Shipment Sample 07/09): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 3, DJ Pleat 1 pcs (later stages total)

Caught in earlier stages

DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	39.1%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample
EA Unsmooth/puckering/bubbling	6	3
DB Run-off stitching	5
CE Broken seam	4
DJ Pleat	2	1
DK Twisted shoulder strap	2
AC Fabric hole	2
CB Broken stitch	2
DE Cut to broken	2

260394 RGOR · CP07/CP15 · Due 07/10Shipment Sample FAIL Latest Shipment Sample (07/10) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty4,810 / 4,810

PDF reports6

Last report07/14

Cross-stage findings

Latest Shipment Sample (07/10) FAILED

2 major: EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 5 times (8 pcs, 07/04–07/14) in earlier stages; latest Shipment Sample (07/10) still has 1 major

Not fixed: EI Inaccurate/skewed stitching

Found 3 times (6 pcs, 07/04–07/14) in earlier stages; latest Shipment Sample (07/10) still has 1 major

QA Inline DHU is 4.2× QC Inline

QA Inline DHU 47.9% vs QC Inline 11.4%; QC Inline may be missing defects

Caught in earlier stages

BA Thread ends (18), DB Run-off stitching (7), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	11.4%
QA Inline	3 reports	3	47.9%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample
BA Thread ends	10	8
EA Unsmooth/puckering/bubbling	1	7	1
EI Inaccurate/skewed stitching		6	1
DB Run-off stitching	7
DJ Pleat	4	1
EC Asymmetry		4
ED Gathering crease	1	3
CE Broken seam	2	2

260395 RGOR · CP07 · Due 07/10Shipment Sample FAIL Latest Shipment Sample (07/08) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty3,950 / 3,950

PDF reports2

Last report07/08

Cross-stage findings

Latest Shipment Sample (07/08) FAILED

2 major: GB Missing sewing operation 1, EA Unsmooth/puckering/bubbling 1

Missed in earlier stages: 2

GB Missing sewing operation (Shipment Sample 07/08), GA Missing bartack/button (Shipment Sample 07/08): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

Caught in earlier stages

DJ Pleat (8), BA Thread ends (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	26.2%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample
DJ Pleat	8
EA Unsmooth/puckering/bubbling	4	1
BA Thread ends	5
CG Grinning	3
CE Broken seam	1
GB Missing sewing operation		1
GA Missing bartack/button		1

260396 RGOR · CP14 · Due 07/10Shipment Sample FAIL Latest Shipment Sample (07/10) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty1,475 / 1,475

PDF reports6

Last report07/14

Cross-stage findings

Latest Shipment Sample (07/10) FAILED

4 major: DF Twisted seam/skewing 1, DF Twisted seam/skewing 1, CB Broken stitch 1, Others (no detail) 1

Not fixed: DF Twisted seam/skewing

Found 3 times (4 pcs, 07/08–07/13) in earlier stages; latest Shipment Sample (07/10) still has 2 major

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Caught in earlier stages

BA Thread ends (15), EC Asymmetry (12), CE Broken seam (7), DI High-low/uneven (7), BB Missing cut seam allowance (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.0%
QC Inline	2 reports	—	28.1%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample
BA Thread ends	2	10	3
EC Asymmetry	9		3
CE Broken seam	5	2
DI High-low/uneven	5	2
DF Twisted seam/skewing	1		3	2
BB Missing cut seam allowance	2		3
CB Broken stitch	3			1
GA Missing bartack/button		4

260446 OSIT · CS09 · Due 07/11Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports7

Last report07/14

Cross-stage findings

Not fixed: ED Gathering crease

Found 8 times (30 pcs, 07/06–07/08) in earlier stages; latest Final Random (07/14) still has 3 major

Recurring in small numbers: 1

Latest Final Random (07/14): CB Broken stitch 2 (earlier 7 times)

Found earlier but still reached later stages: 2

AD Fabric stains 2, CC Skip stitch 1 pcs (later stages total)

Caught in earlier stages

DA Exceed seam allowance (14), EI Inaccurate/skewed stitching (13), EC Asymmetry (10), DI High-low/uneven (7), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	76.7%
QA Inline	3 reports	3	42.7%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	38		7
ED Gathering crease	23	7	3
CB Broken stitch	10	6	2
DA Exceed seam allowance	14
EI Inaccurate/skewed stitching	7	6
EC Asymmetry	9	1
AD Fabric stains	7	1	2
DI High-low/uneven		7

254212 LOGE · CB34/CB35 · Due 07/20Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

No report1st Bundle

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,000 / 5,000

PDF reports8

Last report07/14

Cross-stage findings

Not fixed: ED Gathering crease

Found 3 times (5 pcs, 07/08–07/10) in earlier stages; latest Final Random (07/14) still has 4 major

Found earlier but still reached later stages: 2

BA Thread ends 8, CB Broken stitch 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (23), AD Fabric stains (13), CG Grinning (12), DF Twisted seam/skewing (10), DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	6 reports	—	31.8%
QA Inline	1 reports	1	46.9%
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	20	3
AD Fabric stains	13
CG Grinning	12
DF Twisted seam/skewing	9	1
BA Thread ends	2		8
ED Gathering crease	4	1	4
DJ Pleat	6
CB Broken stitch	2	2	2

260177 LOGE · CB24/CB30 · Due 07/20Final Random PASS Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

No report1st Bundle

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,500 / 2,500

PDF reports9

Last report07/17

Cross-stage findings

Not fixed: EC Asymmetry

Found 11 times (32 pcs, 07/07–07/14) in earlier stages; latest Shipment Sample (07/17) still has 3 major

Missed in earlier stages: 3

BD Snagging (Final Random 07/14), GA Missing bartack/button (Shipment Sample 07/17), EE Raw edge (Shipment Sample 07/17): first found in later stages, never recorded before

Found earlier but still reached later stages: 5

AC Fabric hole 1, CC Skip stitch 2, CG Grinning 1, BA Thread ends 7, CB Broken stitch 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Caught in earlier stages

BB Missing cut seam allowance (51), DJ Pleat (31), CE Broken seam (15), EB Measurement issue (8), ED Gathering crease (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	6 reports	—	48.0%
QA Inline	1 reports	1	65.6%
Shipment Sample	1 reports	0	—
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Final Random
BB Missing cut seam allowance	49	2
EC Asymmetry	31	1	3
DJ Pleat	29	2
CE Broken seam	14	1
BA Thread ends		2		7
EB Measurement issue	7	1
CB Broken stitch	5			2
ED Gathering crease	3	3

260180 LOGE · CP10 · Due 07/20Shipment Sample FAIL Latest Shipment Sample (07/15) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample2 reports

No reportPre-final

No reportFinal Random

Order/Ship qty6,000 / 6,000

PDF reports5

Last report07/16

Cross-stage findings

Latest Shipment Sample (07/15) FAILED

7 major: Others (no detail) 2, Others (no detail) 1, CE Broken seam 1, Others (no detail) 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: CE Broken seam

Found 3 times (6 pcs, 07/07–07/14) in earlier stages; latest Shipment Sample (07/15) still has 1 major

Found earlier but still reached later stages: 2

DE Cut to broken 2, EC Asymmetry 5 pcs (later stages total)

6 defects recorded as 'Others' without detail

Shipment Sample 6; cannot compare across stages

Caught in earlier stages

BA Thread ends (18), CB Broken stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	15.6%
Shipment Sample	2 reports	2	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample
BA Thread ends	18
DE Cut to broken	8	2
EC Asymmetry	2	5
CE Broken seam	6	1
Others (no detail)		6
CB Broken stitch	5
CA Thread tension	4
GA Missing bartack/button	4

260992 OSIT · CS14 · Due 07/29Final Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty4,800 / 4,800

PDF reports13

Last report07/29

Cross-stage findings

Not fixed: ED Gathering crease

Found 5 times (24 pcs, 07/18–07/21) in earlier stages; latest Final Random (07/29) still has 3 major

Missed in earlier stages: 2

IA 2nd operation issue (Pre-final 07/21), DJ Pleat (Pre-final 07/21): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/29): CB Broken stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 2

EC Asymmetry 4, AD Fabric stains 2 pcs (later stages total)

107 defects recorded as 'Others' without detail

1st Bundle 14, QC Inline 82, Pre-final 7, QA Inline 4; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (9), DB Run-off stitching (6), CA Thread tension (5), BC Sticker left (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	44.2%
QC Inline	6 reports	—	0.0%
QA Inline	3 reports	3	61.5%
Pre-final	1 reports	1	11.0%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)	14	82	4	7
EC Asymmetry	4	21	19	4
ED Gathering crease	9	10	5	4	3
BA Thread ends	5	5	2	1	3
CB Broken stitch	1	5	4	4	2
AD Fabric stains		10			2
EA Unsmooth/puckering/bubbling	1		8
DB Run-off stitching		5	1

260496 LOGE · CS25/CS27 · Due 07/31Final Random PASS Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

No report1st Bundle

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty5,000 / 5,000

PDF reports18

Last report07/22

Cross-stage findings

Not fixed: AD Fabric stains

Found 5 times (8 pcs, 07/13–07/18) in earlier stages; latest Final Random (07/22) still has 6 major

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 39.6% vs QC Inline 21.8%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (07/22): EA Unsmooth/puckering/bubbling 2 (earlier 6 times), CB Broken stitch 2 (earlier 3 times), EI Inaccurate/skewed stitching 1 (earlier 3 times)

Found earlier but still reached later stages: 3

CE Broken seam 2, BB Missing cut seam allowance 2, DJ Pleat 4 pcs (later stages total)

Duplicate report numbers

QGR2629097 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (71), DB Run-off stitching (41), CC Skip stitch (7), DE Cut to broken (7), CG Grinning (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	12 reports	—	21.8%
QA Inline	3 reports	3	39.6%
Final Random	3 reports	0	3.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EC Asymmetry	62	9
BA Thread ends	21	5	19
DB Run-off stitching	41
EA Unsmooth/puckering/bubbling	17		2
AD Fabric stains	4	4	6
CE Broken seam	10	1	2
EI Inaccurate/skewed stitching	5	1	3
CB Broken stitch	2	3	3

260497 LOGE · CP01/CP05/CP07 · Due 07/31Final Random PASS Not fixed: CE Broken seam

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

10 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty30,000 / 30,000

PDF reports19

Last report07/30

Cross-stage findings

Not fixed: CE Broken seam

Found 17 times (55 pcs, 07/14–07/28) in earlier stages; latest Final Random (07/30) still has 3 major

Missed in earlier stages: 3

CH Incorrect stitch density (Final Random 07/30), BB Missing cut seam allowance (Final Random 07/30), AB Shading (Final Random 07/30): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 64.1% vs QC Inline 30.1%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (07/30): DE Cut to broken 1 (earlier 6 times), CB Broken stitch 1 (earlier 9 times), CC Skip stitch 1 (earlier 7 times)

Caught in earlier stages

DJ Pleat (57), CG Grinning (33), EC Asymmetry (25), EA Unsmooth/puckering/bubbling (15), EI Inaccurate/skewed stitching (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	95.0%
QC Inline	10 reports	—	30.1%
QA Inline	4 reports	4	64.1%
Final Random	1 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CE Broken seam	14	33	8	3
BA Thread ends	8	31	13	6
DJ Pleat	8	36	13
CG Grinning	16	17
CB Broken stitch	4	21		1
EC Asymmetry	6	5	14
CC Skip stitch		14	2	1
EA Unsmooth/puckering/bubbling	4	4	7

260914 RGOR · CP04 · Due 07/31Shipment Sample FAIL Latest Shipment Sample (07/24) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,665 / 5,665

PDF reports10

Last report08/03

Cross-stage findings

Latest Shipment Sample (07/24) FAILED

5 major: EI Inaccurate/skewed stitching 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1, ED Gathering crease 1

Not fixed: EC Asymmetry

Found 7 times (18 pcs, 07/23–07/30) in earlier stages; latest Shipment Sample (07/24) still has 1 major

Found earlier but still reached later stages: 3

ED Gathering crease 2, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1 pcs (later stages total)

Caught in earlier stages

BA Thread ends (61), CB Broken stitch (16), CE Broken seam (11), DJ Pleat (11), DF Twisted seam/skewing (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	95.0%
QC Inline	3 reports	—	77.1%
QA Inline	3 reports	3	42.7%
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample
BA Thread ends	18	25	18
EC Asymmetry	9		9	1
CB Broken stitch		15	1
CE Broken seam	3	7	1
DJ Pleat	5	4	2
DF Twisted seam/skewing	2	9
BB Missing cut seam allowance	6	3
DE Cut to broken		5	4

261194 RGOR · CS26 · Due 07/31No final Not fixed: DJ Pleat

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty1,425 / 1,425

PDF reports7

Last report07/27

Cross-stage findings

Not fixed: DJ Pleat

Found 3 times (5 pcs, 07/23–07/27) in earlier stages; latest Pre-final (07/27) still has 3 major

Not fixed: CB Broken stitch

Found 4 times (7 pcs, 07/23–07/25) in earlier stages; latest Pre-final (07/27) still has 1 major

Not fixed: AD Fabric stains

Found 6 times (11 pcs, 07/23–07/27) in earlier stages; latest Pre-final (07/27) still has 2 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 3 times (11 pcs, 07/23–07/25) in earlier stages; latest Pre-final (07/27) still has 1 major

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 28.1% vs QC Inline 17.9%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

BA Thread ends 8 pcs (later stages total)

Caught in earlier stages

DE Cut to broken (11), CE Broken seam (8), DA Exceed seam allowance (7), DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	3 reports	—	17.9%
QA Inline	1 reports	1	28.1%
Pre-final	1 reports	1	8.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final
AD Fabric stains	5	6		2
BA Thread ends	3		1	8
EA Unsmooth/puckering/bubbling	4	7		1
DE Cut to broken	9	2
DJ Pleat	1	3	1	3
CB Broken stitch	3	2	2	1
CE Broken seam	2	5	1
DA Exceed seam allowance		6	1

260840 RGOR · CB31 · Due 07/03Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,345 / 1,345

PDF reports2

Last report07/07

Cross-stage findings

Missed in earlier stages: 3

CB Broken stitch (Final Random 07/07), CC Skip stitch (Final Random 07/07), BA Thread ends (Final Random 07/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

AD Fabric stains 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	30.0%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
EC Asymmetry	6
AD Fabric stains	3	2
DJ Pleat	3
CE Broken seam	3
BA Thread ends		3
CB Broken stitch		1
CC Skip stitch		1

253685 MKSC · CB09/CB17 · Due 07/08Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run1 reports

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,369 / 1,369

PDF reports4

Last report07/13

Cross-stage findings

Missed in earlier stages: 1

BA Thread ends (Final Random 07/13): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/13): ED Gathering crease 1 (earlier 4 times)

Found earlier but still reached later stages: 1

DJ Pleat 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (12), EA Unsmooth/puckering/bubbling (8), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
QC Inline	2 reports	—	36.0%
Final Random	1 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Inline	Final Random
EC Asymmetry	2	10
EA Unsmooth/puckering/bubbling	1	7
ED Gathering crease	3	4	1
CE Broken seam		5
DJ Pleat		3	1
EB Measurement issue	1	2
DA Exceed seam allowance		3
CA Thread tension		2

254209 LOGE · CP11/CP18 · Due 07/08No final QA Inline DHU is 2.0× QC Inline

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,000 / 7,000

PDF reports3

Last report07/14

Cross-stage findings

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 42.2% vs QC Inline 21.2%; QC Inline may be missing defects

Caught in earlier stages

BA Thread ends (18), CE Broken seam (5), ED Gathering crease (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	21.2%
QA Inline	2 reports	2	42.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
BA Thread ends	8	10
CE Broken seam	2	3
ED Gathering crease		5
BB Missing cut seam allowance	3	1
DE Cut to broken		3
EC Asymmetry		3
DI High-low/uneven	2
EA Unsmooth/puckering/bubbling	1

260392 RGOR · CB05 · Due 07/10Shipment Sample No result Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty3,810 / 3,810

PDF reports2

Last report07/09

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Shipment Sample 07/09): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EC Asymmetry 1, CE Broken seam 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
QA Inline	1 reports	1	43.8%
Shipment Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	QA Inline	Shipment Sample
EC Asymmetry	4	1
EA Unsmooth/puckering/bubbling	3
BA Thread ends	2
CE Broken seam	1	1
BB Missing cut seam allowance	1
CB Broken stitch	1
DI High-low/uneven	1
DC Join stitching	1

260439 RGOR · CP20 · Due 07/10No final QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,240 / 7,240

PDF reports2

Last report07/10

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 43.8% vs QC Inline 26.2%; QC Inline may be missing defects

Caught in earlier stages

BA Thread ends (15), EC Asymmetry (8), CG Grinning (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	26.2%
QA Inline	1 reports	1	43.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
BA Thread ends	13	2
EC Asymmetry	6	2
CG Grinning		8
CC Skip stitch	1	1
GA Missing bartack/button	1
ED Gathering crease		1

253669 MKSC · CB02/CB16 · Due 07/15Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty750 / 750

PDF reports2

Last report07/21

Cross-stage findings

Missed in earlier stages: 4

AD Fabric stains (Final Random 07/21), CF Pulling yarn (Final Random 07/21), DJ Pleat (Final Random 07/21), AF Crushed foam cup (Final Random 07/21): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

BA Thread ends 2 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	28.0%
Final Random	1 reports	0	6.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
BA Thread ends	3	2
ED Gathering crease	4
EA Unsmooth/puckering/bubbling	3
EC Asymmetry	2
DA Exceed seam allowance	2
AD Fabric stains		2
CF Pulling yarn		1
DJ Pleat		1

260707 CHAN · CS15/CS17 · Due 07/15Final Random PASS QA Inline DHU is 1.6× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,950 / 1,950

PDF reports7

Last report07/14

Cross-stage findings

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 37.5% vs QC Inline 24.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (07/14): CB Broken stitch 1 (earlier 4 times)

Found earlier but still reached later stages: 2

BA Thread ends 2, ED Gathering crease 2 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 5; cannot compare across stages

Caught in earlier stages

CC Skip stitch (12), DB Run-off stitching (10), CG Grinning (5) did not reach later stages

Found before bulk production (Shipment Sample): 2

IA 2nd operation issue, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	50.0%
QC Inline	2 reports	—	24.0%
QA Inline	1 reports	1	37.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
CC Skip stitch	1	7	4
DB Run-off stitching	5	5
CB Broken stitch	2	4			1
ED Gathering crease	2		2		2
Others (no detail)	5
CG Grinning			5
GA Missing bartack/button		4
AD Fabric stains	1			1	1

261039 OSIT · CS25 · Due 07/15Final Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports3

Last report07/08

Cross-stage findings

Missed in earlier stages: 3

CB Broken stitch (Pre-final 07/07), BA Thread ends (Pre-final 07/07), IA 2nd operation issue (Final Random 07/08): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

ED Gathering crease 3, BB Missing cut seam allowance 1 pcs (later stages total)

Caught in earlier stages

FC Wrong label (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	56.2%
Pre-final	1 reports	0	5.0%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Pre-final	Final Random
ED Gathering crease	5	2	1
BA Thread ends		4	4
FC Wrong label	7
BB Missing cut seam allowance	3		1
EI Inaccurate/skewed stitching	3
CB Broken stitch		2	1
IA 2nd operation issue			1

260175 LOGE · CB09/CB36 · Due 07/20Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,004

PDF reports4

Last report07/14

Cross-stage findings

Missed in earlier stages: 1

BD Snagging (Final Random 07/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

EA Unsmooth/puckering/bubbling 2, EC Asymmetry 1, CB Broken stitch 3, BA Thread ends 6 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	40.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample	Final Random
EA Unsmooth/puckering/bubbling	9	2
BA Thread ends	2		6
CB Broken stitch	4		3
EC Asymmetry	5	1
CG Grinning	3
AC Fabric hole	2
CA Thread tension	2
BB Missing cut seam allowance	2

260292 MKSC · CP05/CP07 · Due 07/22Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,060 / 1,060

PDF reports3

Last report07/21

Cross-stage findings

Missed in earlier stages: 1

ED Gathering crease (Final Random 07/21): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

BA Thread ends 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (11), CG Grinning (9), DI High-low/uneven (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	76.9%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	Final Random
EC Asymmetry	11
CG Grinning	9
BA Thread ends	7	2
DI High-low/uneven	7
DJ Pleat	1
Others (no detail)	1
CE Broken seam	1
DD Thread not straight/waving	1

260628 RTMS · CS01/CS02 · Due 07/22Final Random PASS QA Inline DHU is 2.1× QC Inline

No reportPP Sample

No reportPilot Run

No report1st Bundle

9 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty4,700 / 4,700

PDF reports14

Last report07/20

Cross-stage findings

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 30.2% vs QC Inline 14.4%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (07/20): CB Broken stitch 2 (earlier 7 times), AD Fabric stains 2 (earlier 4 times), CC Skip stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 1

ED Gathering crease 4 pcs (later stages total)

5 defects recorded as 'Others' without detail

QA Inline 3, QC Inline 2; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (16), EA Unsmooth/puckering/bubbling (16), DF Twisted seam/skewing (11), EC Asymmetry (8), DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	9 reports	—	14.4%
QA Inline	3 reports	3	30.2%
Pre-final	1 reports	1	7.0%
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	13	6	12	7
CB Broken stitch	12	3	3	2
DI High-low/uneven	15	1
EA Unsmooth/puckering/bubbling	10	6
AD Fabric stains	5	2	7	2
DF Twisted seam/skewing	11
ED Gathering crease	3	3	4
CC Skip stitch	8			2

260677 OSIT · CP12 · Due 07/22Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All PASSPre-final2 reports

All PASSFinal Random2 reports

Order/Ship qty35,000 / 6,701

PDF reports8

Last report07/16

Cross-stage findings

Missed in earlier stages: 2

EC Asymmetry (Shipment Sample 07/07), EI Inaccurate/skewed stitching (Shipment Sample 07/07): first found in later stages, never recorded before

2 defects recorded as 'Others' without detail

Final Random 2; cannot compare across stages

Caught in earlier stages

GA Missing bartack/button (7), DI High-low/uneven (6) did not reach later stages

Found before bulk production (Pre-final): 4

CB Broken stitch, AD Fabric stains, BA Thread ends, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	25.4%
Shipment Sample	1 reports	1	—
Pre-final	2 reports	0	2.2%
Final Random	2 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	22		11	12
AD Fabric stains	10		3	1
DE Cut to broken	4		2	5
CB Broken stitch	4		4	1
GA Missing bartack/button	7
EC Asymmetry		7
DI High-low/uneven	6
EG Wrong panel assembly	4

260678 OSIT · CP02 · Due 07/22Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample4 reports

1/3 FAILPre-final3 reports

All PASSFinal Random1 reports

Order/Ship qty35,000 / 35,000

PDF reports10

Last report07/16

Cross-stage findings

Missed in earlier stages: 4

ED Gathering crease (Shipment Sample 07/09), DD Thread not straight/waving (Shipment Sample 07/09), GA Missing bartack/button (Pre-final 07/10), EI Inaccurate/skewed stitching (Shipment Sample 07/16): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EC Asymmetry 21, BA Thread ends 27 pcs (later stages total)

14 defects recorded as 'Others' without detail

QC Inline 7, Pre-final 7; cannot compare across stages

Duplicate report numbers

QGR2628030 have multiple reports with different content

Caught in earlier stages

DJ Pleat (5) did not reach later stages

Found before bulk production (Shipment Sample): 3

AD Fabric stains, CG Grinning, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	8.3%
Shipment Sample	4 reports	4	—
Pre-final	3 reports	1	5.5%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	12		20	7
EC Asymmetry	9	11	8	2
AD Fabric stains	3	15	3	5
Others (no detail)	7		7
CG Grinning		5	5	2
CB Broken stitch	6	3	2	1
GA Missing bartack/button			8
EI Inaccurate/skewed stitching		6

260679 OSIT · CP09/CP12 · Due 07/22Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

1/3 FAILPre-final3 reports

All PASSFinal Random2 reports

Order/Ship qty40,000 / 8,000

PDF reports19

Last report07/23

Cross-stage findings

Missed in earlier stages: 2

EC Asymmetry (Pre-final 07/08), CG Grinning (Shipment Sample 07/14): first found in later stages, never recorded before

QA Inline DHU is 2.7× QC Inline

QA Inline DHU 25.0% vs QC Inline 9.3%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 3 pcs (later stages total)

26 defects recorded as 'Others' without detail

QC Inline 26; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (32), DJ Pleat (11), BB Missing cut seam allowance (5) did not reach later stages

Found before bulk production (Pre-final): 6

CB Broken stitch, AD Fabric stains, BC Sticker left, ED Gathering crease, BA Thread ends, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	12 reports	—	9.3%
QA Inline	1 reports	1	25.0%
Shipment Sample	1 reports	1	—
Pre-final	3 reports	1	4.8%
Final Random	2 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	62			12	10
EC Asymmetry	29	2	3	1
DI High-low/uneven	32
CB Broken stitch	23			8
AD Fabric stains	9			14	3
Others (no detail)	26
ED Gathering crease	3	2		4	4
EA Unsmooth/puckering/bubbling	8	1		3

260680 OSIT · CP08/CP12 · Due 07/22Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No reportPilot Run

No report1st Bundle

13 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final3 reports

All PASSFinal Random1 reports

Order/Ship qty35,000 / 7,000

PDF reports21

Last report07/23

Cross-stage findings

Missed in earlier stages: 5

CB Broken stitch (Pre-final 07/07), AD Fabric stains (Pre-final 07/07), AC Fabric hole (Pre-final 07/10), DF Twisted seam/skewing (Shipment Sample 07/10), CF Pulling yarn (Shipment Sample 07/10): first found in later stages, never recorded before

QA Inline DHU is 3.8× QC Inline

QA Inline DHU 39.6% vs QC Inline 10.4%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (07/16): DJ Pleat 1 (earlier 10 times), EC Asymmetry 2 (earlier 13 times)

Found earlier but still reached later stages: 6

DI High-low/uneven 3, CE Broken seam 1, ED Gathering crease 15, CG Grinning 1, GA Missing bartack/button 3, CC Skip stitch 1 pcs (later stages total)

28 defects recorded as 'Others' without detail

Pre-final 2, QC Inline 25, Final Random 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (15), BB Missing cut seam allowance (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	13 reports	—	10.4%
QA Inline	3 reports	3	39.6%
Shipment Sample	1 reports	1	—
Pre-final	3 reports	3	8.2%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	72	2		31	9
EC Asymmetry	42	5	8	3	2
AD Fabric stains	32	1	3	19	3
DJ Pleat	14	12		2	1
Others (no detail)	25			2	1
DI High-low/uneven	18		3
ED Gathering crease	3	1		13	2
CB Broken stitch	13			5	1

261110 RGOR · CP18/CP19/CP20 · Due 07/24Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty950 / 950

PDF reports7

Last report07/25

Cross-stage findings

Missed in earlier stages: 2

AD Fabric stains (Pre-final 07/21), CC Skip stitch (Pre-final 07/21): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 4 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (14), EA Unsmooth/puckering/bubbling (9), CG Grinning (6), GA Missing bartack/button (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.5%
QC Inline	1 reports	—	68.8%
QA Inline	1 reports	1	56.2%
Pre-final	1 reports	0	3.8%
Final Random	2 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	9	9	1	4	10
EC Asymmetry	7	3	4
EA Unsmooth/puckering/bubbling	1		8
CB Broken stitch	1	3		1	3
CG Grinning	4	2
GA Missing bartack/button	2		3
DD Thread not straight/waving	3
BB Missing cut seam allowance	2

261111 RGOR · CP19 · Due 07/24Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,060 / 1,060

PDF reports5

Last report07/25

Cross-stage findings

Missed in earlier stages: 1

CC Skip stitch (Final Random 07/25): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

DJ Pleat 1, AD Fabric stains 2, CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.6%
QA Inline	1 reports	1	31.2%
Pre-final	1 reports	0	2.5%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Pre-final	Final Random
BA Thread ends	16	3	5	5
DJ Pleat	8	1	1
AD Fabric stains	3	2		2
EC Asymmetry	3	2
CE Broken seam	3
DI High-low/uneven	3
DF Twisted seam/skewing	1	1
ED Gathering crease	1	1

261112 RGOR · CP19 · Due 07/24Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,215 / 1,215

PDF reports4

Last report07/27

Cross-stage findings

Missed in earlier stages: 1

CC Skip stitch (Final Random 07/27): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/27): AD Fabric stains 1 (earlier 3 times)

Found earlier but still reached later stages: 2

CB Broken stitch 2, DE Cut to broken 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QA Inline	1 reports	1	37.5%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	11	3	5
EC Asymmetry	7	3
AD Fabric stains	2	1	1
CB Broken stitch	2		2
CA Thread tension	4
EA Unsmooth/puckering/bubbling	1	2
DD Thread not straight/waving	3
DE Cut to broken		2	1

260303 OSIT · CS04/CS05 · Due 07/29Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

No report1st Bundle

18 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty8,000 / 8,000

PDF reports24

Last report07/22

Cross-stage findings

Missed in earlier stages: 2

DC Join stitching (Shipment Sample 07/07), AA Fabric defect (Shipment Sample 07/07): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 38.5% vs QC Inline 18.3%; QC Inline may be missing defects

Recurring in small numbers: 6

Latest Final Random (07/16): CC Skip stitch 1 (earlier 9 times), CB Broken stitch 2 (earlier 26 times), EH Poor lamination/bonding 1 (earlier 3 times), EC Asymmetry 2 (earlier 13 times), ED Gathering crease 1 (earlier 6 times), AD Fabric stains 1 (earlier 3 times)

5 defects recorded as 'Others' without detail

QA Inline 3, QC Inline 2; cannot compare across stages

Caught in earlier stages

DJ Pleat (16), CE Broken seam (14), AC Fabric hole (13), FC Wrong label (12), BB Missing cut seam allowance (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	18 reports	—	18.3%
QA Inline	4 reports	4	38.5%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Final Random
CB Broken stitch	65	4		2
EC Asymmetry	46			2
BA Thread ends	15	6		7
CC Skip stitch	15	5	3	1
DJ Pleat	16
CE Broken seam	13	1
ED Gathering crease	8	5		1
AC Fabric hole	11	2

260310 MKSC · CB10/CB36 · Due 07/29Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty659 / 659

PDF reports7

Last report07/29

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 07/29): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (07/29): EC Asymmetry 1 (earlier 21 times), ED Gathering crease 1 (earlier 6 times)

Found earlier but still reached later stages: 2

AC Fabric hole 1, BA Thread ends 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

PP Sample 1, 1st Bundle 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	1 reports	—	34.4%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	Final Random
EC Asymmetry	1	9	10	1	1
EA Unsmooth/puckering/bubbling	1		5	4
ED Gathering crease	2	5	1		1
BA Thread ends				2	3
CG Grinning	1			2
DJ Pleat			2	1
Others (no detail)	1		1
DI High-low/uneven			2

260312 MKSC · CB03/CB04/CB05 · Due 07/29Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty800 / 0

PDF reports10

Last report08/13

Cross-stage findings

Missed in earlier stages: 1

BA Thread ends (Final Random 07/25): first found in later stages, never recorded before

2 defects recorded as 'Others' without detail

Shipment Sample 1, Final Random 1; cannot compare across stages

Caught in earlier stages

DJ Pleat (12), CC Skip stitch (8) did not reach later stages

Found before bulk production (Shipment Sample): 5

EA Unsmooth/puckering/bubbling, EC Asymmetry, EF Cup/pocket issue, CB Broken stitch, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	84.6%
QC Inline	3 reports	—	40.7%
Shipment Sample	1 reports	0	—
Final Random	3 reports	0	5.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	Shipment Sample	Final Random
EC Asymmetry	2	4	4	2	3
CB Broken stitch			13	1	1
DJ Pleat		4	8
CC Skip stitch			8
ED Gathering crease		3		2	1
EA Unsmooth/puckering/bubbling	1			2	2
DI High-low/uneven			4
AA Fabric defect			4

260316 MKSC · CB03/CB09 · Due 07/29Final Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No resultPilot Run1 reports

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,358 / 2,358

PDF reports13

Last report07/30

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 07/28): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (07/29): ED Gathering crease 1 (earlier 3 times), BA Thread ends 1 (earlier 4 times), AC Fabric hole 1 (earlier 4 times)

Found earlier but still reached later stages: 2

CB Broken stitch 1, CC Skip stitch 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

PP Sample 1, 1st Bundle 4, QA Inline 1, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (11), BB Missing cut seam allowance (8), CG Grinning (7), EA Unsmooth/puckering/bubbling (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	1 reports	0	—
1st Bundle	2 reports	2	92.3%
QC Inline	6 reports	—	51.3%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
CB Broken stitch		1	4	52		1
CC Skip stitch			4	24		1
AC Fabric hole				17		1
BA Thread ends		1		13		2
EC Asymmetry		2		3	6
BB Missing cut seam allowance			3	4	1
CG Grinning	1	2	4
Others (no detail)	1		4		1	1

260317 MKSC · CB01/CB04/CB08… · Due 07/29Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle3 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,344 / 1,544

PDF reports14

Last report07/29

Cross-stage findings

Missed in earlier stages: 1

EE Raw edge (Final Random 07/29): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (07/29): EA Unsmooth/puckering/bubbling 2 (earlier 7 times), EC Asymmetry 1 (earlier 23 times), CB Broken stitch 1 (earlier 6 times)

Found earlier but still reached later stages: 5

EI Inaccurate/skewed stitching 1, CE Broken seam 2, DI High-low/uneven 1, BA Thread ends 5, CA Thread tension 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

Pilot Run 4, 1st Bundle 2, QA Inline 6; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (11), ED Gathering crease (10), DB Run-off stitching (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	3 reports	3	74.4%
QC Inline	4 reports	—	37.5%
QA Inline	2 reports	2	31.2%
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	6	10	11	7	1
Others (no detail)	4	2		6
EA Unsmooth/puckering/bubbling	3		2	4	2
DA Exceed seam allowance		5	6
CB Broken stitch		2	8		1
ED Gathering crease	3	2	5
DJ Pleat		3	4		2
DB Run-off stitching			8

260321 MKSC · CB04/CB05 · Due 07/29Final Random PASS Missed in earlier stages: 3

No resultPP Sample1 reports

No resultPilot Run1 reports

All FAIL1st Bundle2 reports

9 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty4,358 / 0

PDF reports19

Last report08/10

Cross-stage findings

Missed in earlier stages: 3

BA Thread ends (Final Random 07/25), EB Measurement issue (Final Random 07/25), DF Twisted seam/skewing (Final Random 07/28): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/08): EC Asymmetry 1 (earlier 29 times), ED Gathering crease 1 (earlier 5 times)

Found earlier but still reached later stages: 3

BB Missing cut seam allowance 1, EA Unsmooth/puckering/bubbling 2, DB Run-off stitching 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

PP Sample 3, QA Inline 1; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (30), CE Broken seam (17), CC Skip stitch (11), CG Grinning (10), CB Broken stitch (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	9 reports	—	35.2%
QA Inline	3 reports	3	28.1%
Final Random	3 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	4	8	38	9	2
DA Exceed seam allowance			30
EA Unsmooth/puckering/bubbling		5	3	7	2
CE Broken seam		4	11	2
CC Skip stitch		1	10
ED Gathering crease	1		7	1	2
CG Grinning		2	5	3
DB Run-off stitching			8		1

260322 MKSC · CB03/CB04/CP14 · Due 07/29Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run4 reports

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty600 / 0

PDF reports8

Last report08/04

Cross-stage findings

Missed in earlier stages: 1

EB Measurement issue (Final Random 07/24): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (07/24): EA Unsmooth/puckering/bubbling 1 (earlier 3 times), EC Asymmetry 1 (earlier 6 times)

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Caught in earlier stages

CE Broken seam (12), DJ Pleat (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
QC Inline	2 reports	—	34.0%
QA Inline	1 reports	1	15.6%
Final Random	1 reports	0	6.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Inline	QA Inline	Final Random
CE Broken seam		12
EC Asymmetry	3	3	2	1
DJ Pleat		8
EA Unsmooth/puckering/bubbling	1	3	2	1
CC Skip stitch		4
CG Grinning		4
EI Inaccurate/skewed stitching	2			2
ED Gathering crease	2

260726 GECL · CS11/CS12 · Due 07/29Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

No report1st Bundle

14 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No resultShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,597 / 6,597

PDF reports17

Last report07/21

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Shipment Sample 07/07): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/21): CB Broken stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 2

ED Gathering crease 1, EC Asymmetry 2 pcs (later stages total)

95 defects recorded as 'Others' without detail

QC Inline 94, QA Inline 1; cannot compare across stages

Caught in earlier stages

DD Thread not straight/waving (17), DJ Pleat (10), DI High-low/uneven (8), DB Run-off stitching (7), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	14 reports	—	0.0%
QA Inline	1 reports	1	53.1%
Shipment Sample	1 reports	0	—
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Shipment Sample	Final Random
Others (no detail)	94	1
ED Gathering crease	20	2	1
BA Thread ends	10	4		3
DD Thread not straight/waving	17
EC Asymmetry	12	1	2
CB Broken stitch	11			2
DJ Pleat	10
DI High-low/uneven	8

260811 OSIT · CS14 · Due 07/29Final Random PASS Missed in earlier stages: 5

No reportPP Sample

No reportPilot Run

No report1st Bundle

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty8,600 / 8,600

PDF reports13

Last report07/22

Cross-stage findings

Missed in earlier stages: 5

CD Needle hole (Pre-final 07/07), AD Fabric stains (Pre-final 07/07), DE Cut to broken (Pre-final 07/07), AC Fabric hole (Pre-final 07/07), IA 2nd operation issue (Final Random 07/22): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/22): EC Asymmetry 2 (earlier 16 times)

Found earlier but still reached later stages: 2

ED Gathering crease 1, CB Broken stitch 2 pcs (later stages total)

60 defects recorded as 'Others' without detail

QC Inline 58, QA Inline 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (7), DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	8 reports	—	0.0%
QA Inline	3 reports	3	44.8%
Pre-final	1 reports	0	4.0%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Pre-final	Final Random
Others (no detail)	58	2
EC Asymmetry	37	15	2	2
BA Thread ends	19	2	7	6
AD Fabric stains	5		2	1
AC Fabric hole	5	2	1
EA Unsmooth/puckering/bubbling		7
CB Broken stitch	5			2
ED Gathering crease		5		1

261038 OSIT · CS07 · Due 07/29Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty4,100 / 4,145

PDF reports13

Last report07/27

Cross-stage findings

Missed in earlier stages: 1

DI High-low/uneven (Shipment Sample 07/17): first found in later stages, never recorded before

QA Inline DHU is 1.9× QC Inline

QA Inline DHU 25.0% vs QC Inline 12.9%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (07/27): CB Broken stitch 2 (earlier 5 times)

Found earlier but still reached later stages: 3

DF Twisted seam/skewing 1, ED Gathering crease 4, AD Fabric stains 5 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 2; cannot compare across stages

Caught in earlier stages

EC Asymmetry (12), BB Missing cut seam allowance (9), EA Unsmooth/puckering/bubbling (9), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	75.8%
QC Inline	6 reports	—	12.9%
QA Inline	2 reports	2	25.0%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	3.0%
Final Random	1 reports	0	3.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2	7	4		7	7
DF Twisted seam/skewing	2	13		1
EC Asymmetry	2	8	2
CB Broken stitch	3		3		2	2
BB Missing cut seam allowance	4	5
EA Unsmooth/puckering/bubbling	3	6
ED Gathering crease		5			2	2
AD Fabric stains			2		2	3

260464 LOGE · CS24 · Due 07/31No final QA Inline DHU is 2.0× QC Inline

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty6,182 / 6,182

PDF reports3

Last report07/23

Cross-stage findings

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 37.5% vs QC Inline 18.8%; QC Inline may be missing defects

Caught in earlier stages

DJ Pleat (14), DB Run-off stitching (6), DI High-low/uneven (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	18.8%
QA Inline	2 reports	2	37.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
DJ Pleat		14
DB Run-off stitching	5	1
DI High-low/uneven	5
ED Gathering crease		3
CB Broken stitch	3
BA Thread ends		2
AC Fabric hole	2
EC Asymmetry		2

260500 LOGE · CB25 · Due 07/31Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,350 / 2,350

PDF reports17

Last report07/25

Cross-stage findings

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 07/25): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Final Random (07/25): EA Unsmooth/puckering/bubbling 1 (earlier 12 times), AD Fabric stains 2 (earlier 15 times), DJ Pleat 1 (earlier 4 times), EC Asymmetry 1 (earlier 9 times)

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 1 pcs (later stages total)

Caught in earlier stages

HA Poor pressing (29), DD Thread not straight/waving (12), ED Gathering crease (10), CE Broken seam (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	92.3%
QC Inline	11 reports	—	29.3%
QA Inline	3 reports	3	32.3%
Final Random	1 reports	0	5.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
AD Fabric stains	3	32	7	2
BA Thread ends	3	32		3
EA Unsmooth/puckering/bubbling	1	27	4	1
HA Poor pressing	2	27
EC Asymmetry		15	3	1
DD Thread not straight/waving		12
ED Gathering crease	4		6
CE Broken seam	2	3	4

260708 CHAN · CS05/CS06 · Due 07/31Final Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

5 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,500 / 2,500

PDF reports8

Last report07/24

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 07/24): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (07/24): CC Skip stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 2

AD Fabric stains 2, BA Thread ends 4 pcs (later stages total)

Duplicate report numbers

QGR2629311 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (20), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QC Inline	5 reports	—	14.2%
Final Random	2 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
EC Asymmetry	2	18
BA Thread ends	4	3	4
AD Fabric stains	3	4	2
CC Skip stitch	1	4	2
DJ Pleat		5
FC Wrong label		4
CA Thread tension		3
BB Missing cut seam allowance		2

260709 CHAN · CS06 · Due 07/31Final Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,001 / 1,001

PDF reports6

Last report07/24

Cross-stage findings

Missed in earlier stages: 4

EI Inaccurate/skewed stitching (Shipment Sample 07/16), DC Join stitching (Shipment Sample 07/16), CB Broken stitch (Final Random 07/24), AD Fabric stains (Final Random 07/24): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

AC Fabric hole 1, BA Thread ends 2, CG Grinning 1, EC Asymmetry 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Duplicate report numbers

QGR2629312 have multiple reports with different content

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	1 reports	—	14.0%
Shipment Sample	1 reports	1	—
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends	3			2
DJ Pleat	4
DA Exceed seam allowance	4
ED Gathering crease		4
EC Asymmetry		3	1
EI Inaccurate/skewed stitching			4
AB Shading	3
CB Broken stitch				3

260913 RGOR · CP08/CP10 · Due 07/31Shipment Sample No result QA Inline DHU is 5.8× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No resultShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty1,090 / 5,280

PDF reports13

Last report08/01

Cross-stage findings

QA Inline DHU is 5.8× QC Inline

QA Inline DHU 57.8% vs QC Inline 9.9%; QC Inline may be missing defects

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Caught in earlier stages

BA Thread ends (65), DA Exceed seam allowance (27), DI High-low/uneven (25), EC Asymmetry (21), CB Broken stitch (15) did not reach later stages

Found before bulk production (Shipment Sample): 1

CA Thread tension: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	90.0%
QC Inline	7 reports	—	9.9%
QA Inline	2 reports	2	57.8%
Shipment Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
BA Thread ends	13	44	8
DA Exceed seam allowance	2	20	5
DI High-low/uneven	4	19	2
EC Asymmetry	7	12	2
CB Broken stitch	2	10	3
DE Cut to broken	5	7
DJ Pleat	4	6	1
ED Gathering crease	4		4

261192 RGOR · CB31 · Due 07/31Final Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,940 / 1,940

PDF reports11

Last report08/01

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 08/01), CC Skip stitch (Final Random 08/01): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

BA Thread ends 2, CB Broken stitch 2 pcs (later stages total)

Duplicate report numbers

QGR2627183 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (33), DJ Pleat (28), CE Broken seam (19), DI High-low/uneven (13), AD Fabric stains (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	69.2%
QC Inline	7 reports	—	32.9%
QA Inline	1 reports	1	34.4%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	27	1
DJ Pleat	1	27
CE Broken seam		18	1
DI High-low/uneven	5	8
AD Fabric stains		10	2
DD Thread not straight/waving		6
BA Thread ends	1		2	2
DE Cut to broken		4

253686 MKSC · CP06 · Due 07/01Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,241 / 1,500

PDF reports1

Last report06/30

Cross-stage findings

Found before bulk production (Final Random): 4

CD Needle hole, CB Broken stitch, BA Thread ends, CG Grinning: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	2
CD Needle hole	1
CB Broken stitch	1
CG Grinning	1

260843 RGOR · CS23 · Due 07/03Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,830 / 2,830

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 5

AD Fabric stains, BA Thread ends, GB Missing sewing operation, CB Broken stitch, CC Skip stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
AD Fabric stains	2
GB Missing sewing operation	1
CB Broken stitch	1
CC Skip stitch	1

260845 RGOR · CP13 · Due 07/03Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,940 / 3,940

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 5

AD Fabric stains, CB Broken stitch, CD Needle hole, BA Thread ends, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
AD Fabric stains	2
CB Broken stitch	2
CD Needle hole	1
DE Cut to broken	1

260456 SAIN · CB24 · Due 07/06Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 4

GB Missing sewing operation, CB Broken stitch, BD Snagging, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
CB Broken stitch	2
BD Snagging	2
BA Thread ends	2
GB Missing sewing operation	1

253617 MKSC · CB04/CB08 · Due 07/08Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,000 / 500

PDF reports2

Last report07/04

Cross-stage findings

Duplicate report numbers

QGR2626009 have multiple reports with different content

Found before bulk production (Final Random): 2

BA Thread ends, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
DE Cut to broken	2

253629 MKSC · CB03 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,800 / 500

PDF reports1

Last report07/04

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, BB Missing cut seam allowance: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	2
BB Missing cut seam allowance	1

253631 MKSC · CP05 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,600 / 1,200

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 3

BA Thread ends, DB Run-off stitching, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	1
DB Run-off stitching	1
AD Fabric stains	1

253670 MKSC · CB20 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,563 / 1,300

PDF reports1

Last report07/02

Cross-stage findings

Found before bulk production (Final Random): 3

AC Fabric hole, EA Unsmooth/puckering/bubbling, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
EA Unsmooth/puckering/bubbling	2
BA Thread ends	2
AC Fabric hole	1

253695 MKSC · CP17 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,200 / 5,000

PDF reports1

Last report07/03

Cross-stage findings

Found before bulk production (Final Random): 3

AD Fabric stains, CB Broken stitch, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
AD Fabric stains	2
CB Broken stitch	2

254203 LOGE · CP12 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty14,000 / 14,000

PDF reports2

Last report07/04

Cross-stage findings

Found before bulk production (Final Random): 5

AC Fabric hole, CB Broken stitch, ED Gathering crease, BA Thread ends, DJ Pleat: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	20
CB Broken stitch	4
AC Fabric hole	2
ED Gathering crease	2
DJ Pleat	2

260174 LOGE · CP14 · Due 07/08No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty15,000 / 15,000

PDF reports1

Last report07/04

Cross-stage findings

Found before bulk production (Pre-final): 5

CE Broken seam, DJ Pleat, GA Missing bartack/button, CB Broken stitch, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pre-final	1 reports	0	1.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pre-final
BA Thread ends	10
DJ Pleat	2
CB Broken stitch	2
CE Broken seam	1
GA Missing bartack/button	1

260179 LOGE · CB61 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,000 / 6,000

PDF reports1

Last report07/07

Cross-stage findings

Found before bulk production (Final Random): 3

BA Thread ends, CB Broken stitch, DB Run-off stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	1.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	7
CB Broken stitch	2
DB Run-off stitching	1

260181 LOGE · CB61 · Due 07/08Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty10,000 / 10,000

PDF reports2

Last report07/09

Cross-stage findings

4 defects recorded as 'Others' without detail

Final Random 4; cannot compare across stages

Found before bulk production (Final Random): 11

CE Broken seam, CB Broken stitch, BA Thread ends, BB Missing cut seam allowance, EC Asymmetry, AC Fabric hole, GB Missing sewing operation, EI Inaccurate/skewed stitching, AD Fabric stains, CC Skip stitch, DC Join stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	1	5.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BB Missing cut seam allowance	21
BA Thread ends	20
EI Inaccurate/skewed stitching	5
Others (no detail)	4
CE Broken seam	3
CB Broken stitch	3
CC Skip stitch	3
EC Asymmetry	2

260232 LOGE · CB61 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty7,000 / 7,000

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 8

DK Twisted shoulder strap, BA Thread ends, BB Missing cut seam allowance, DB Run-off stitching, EI Inaccurate/skewed stitching, CB Broken stitch, EB Measurement issue, BD Snagging: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	7
CB Broken stitch	3
BB Missing cut seam allowance	2
EI Inaccurate/skewed stitching	2
EB Measurement issue	2
BD Snagging	2
DK Twisted shoulder strap	1
DB Run-off stitching	1

260233 LOGE · CP61 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty21,000 / 21,000

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 5

BA Thread ends, BB Missing cut seam allowance, DJ Pleat, CE Broken seam, BD Snagging: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	1.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	10
BB Missing cut seam allowance	3
BD Snagging	3
DJ Pleat	1
CE Broken seam	1

260238 LOGE · CS61 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty9,000 / 9,000

PDF reports1

Last report07/06

Cross-stage findings

Found before bulk production (Final Random): 4

BA Thread ends, BD Snagging, CB Broken stitch, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
EC Asymmetry	4
CB Broken stitch	3
BD Snagging	2

260754 LOGE · CS22 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 3

BA Thread ends, AD Fabric stains, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
AD Fabric stains	2
CB Broken stitch	2

260755 LOGE · CS05 · Due 07/08Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,200 / 1,200

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 4

BA Thread ends, EI Inaccurate/skewed stitching, CB Broken stitch, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
EI Inaccurate/skewed stitching	2
CB Broken stitch	1
EA Unsmooth/puckering/bubbling	1

260434 RGOR · CB15 · Due 07/10No final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

5 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,805 / 5,805

PDF reports5

Last report07/10

Cross-stage findings

Duplicate report numbers

QGR2626362 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (29), BA Thread ends (13), CB Broken stitch (8), CC Skip stitch (8), EA Unsmooth/puckering/bubbling (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	5 reports	—	40.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline
EC Asymmetry	29
BA Thread ends	13
CB Broken stitch	8
CC Skip stitch	8
EA Unsmooth/puckering/bubbling	7
CE Broken seam	2
EH Poor lamination/bonding	2
CA Thread tension	1

260435 RGOR · CB30 · Due 07/10No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,760 / 3,760

PDF reports2

Last report07/11

Cross-stage findings

Caught in earlier stages

FA Wrong material (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	43.8%
QA Inline	1 reports	1	37.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
FA Wrong material		5
EE Raw edge		3
EC Asymmetry	3
DI High-low/uneven	3
EA Unsmooth/puckering/bubbling	3
CE Broken seam	3
EF Cup/pocket issue		2
DB Run-off stitching	2

260437 RGOR · CS11 · Due 07/10Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,015 / 2,015

PDF reports1

Last report07/11

Cross-stage findings

Found before bulk production (Final Random): 3

BA Thread ends, CC Skip stitch, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
CC Skip stitch	3
CB Broken stitch	1

260440 RGOR · CP19 · Due 07/10No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,880 / 2,880

PDF reports2

Last report07/09

Cross-stage findings

Caught in earlier stages

BA Thread ends (13), EC Asymmetry (9), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	71.9%
QA Inline	1 reports	1	43.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
BA Thread ends	11	2
EC Asymmetry	3	6
EA Unsmooth/puckering/bubbling		5
GA Missing bartack/button	4
CB Broken stitch	3
CG Grinning	2
CC Skip stitch		1
BB Missing cut seam allowance		1

253977 DJLF · CS17 · Due 07/13Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,800 / 1,800

PDF reports1

Last report07/13

Cross-stage findings

Found before bulk production (Final Random): 6

BA Thread ends, CB Broken stitch, AB Shading, AD Fabric stains, ED Gathering crease, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
EA Unsmooth/puckering/bubbling	2
CB Broken stitch	1
AB Shading	1
AD Fabric stains	1
ED Gathering crease	1

254022 DJLF · CB31 · Due 07/13Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports1

Last report07/04

Cross-stage findings

Found before bulk production (Final Random): 6

EA Unsmooth/puckering/bubbling, AD Fabric stains, BA Thread ends, CE Broken seam, BB Missing cut seam allowance, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
ED Gathering crease	3
EA Unsmooth/puckering/bubbling	1
AD Fabric stains	1
CE Broken seam	1
BB Missing cut seam allowance	1

254023 DJLF · CB27 · Due 07/13Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,220 / 1,220

PDF reports1

Last report07/07

Cross-stage findings

Found before bulk production (Final Random): 3

CB Broken stitch, BA Thread ends, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
CB Broken stitch	2
ED Gathering crease	2

254024 DJLF · CP18 · Due 07/13Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,860 / 3,860

PDF reports1

Last report07/02

Cross-stage findings

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Found before bulk production (Final Random): 4

CC Skip stitch, EA Unsmooth/puckering/bubbling, ED Gathering crease, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	9
ED Gathering crease	3
CC Skip stitch	1
EA Unsmooth/puckering/bubbling	1
Others (no detail)	1

254025 DJLF · CP14 · Due 07/13Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,290 / 4,290

PDF reports1

Last report07/07

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	1.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	8
CB Broken stitch	2

254026 DJLF · CP14/CP16 · Due 07/13Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty601 / 601

PDF reports4

Last report07/13

Cross-stage findings

Found earlier but still reached later stages: 2

CB Broken stitch 2, BA Thread ends 3 pcs (later stages total)

Caught in earlier stages

CG Grinning (11), DB Run-off stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	72.5%
QA Inline	1 reports	1	34.4%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
CG Grinning	7	4
BA Thread ends	2	2	3
DB Run-off stitching	4	1
CB Broken stitch	1	1	2
BB Missing cut seam allowance	1	3
CC Skip stitch	3
EG Wrong panel assembly	3
GA Missing bartack/button	2

260406 CIWH · CS08 · Due 07/13Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,291 / 4,291

PDF reports1

Last report07/01

Cross-stage findings

Found before bulk production (Final Random): 5

CC Skip stitch, EA Unsmooth/puckering/bubbling, ED Gathering crease, BA Thread ends, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
EA Unsmooth/puckering/bubbling	2
CC Skip stitch	1
ED Gathering crease	1
BA Thread ends	1
AD Fabric stains	1

260541 CIWH · CS08 · Due 07/13Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,000 / 3,000

PDF reports1

Last report07/01

Cross-stage findings

2 defects recorded as 'Others' without detail

Final Random 2; cannot compare across stages

Found before bulk production (Final Random): 6

BB Missing cut seam allowance, CB Broken stitch, BA Thread ends, ED Gathering crease, AA Fabric defect, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AD Fabric stains	2
Others (no detail)	2
BB Missing cut seam allowance	1
CB Broken stitch	1
BA Thread ends	1
ED Gathering crease	1
AA Fabric defect	1

260542 CIWH · CS08 · Due 07/13Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,500 / 1,500

PDF reports1

Last report07/04

Cross-stage findings

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Found before bulk production (Final Random): 3

AD Fabric stains, CB Broken stitch, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AD Fabric stains	2
BA Thread ends	2
Others (no detail)	1
CB Broken stitch	1

253657 MKSC · CB08 · Due 07/15Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty500 / 500

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 3

AC Fabric hole, CG Grinning, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AC Fabric hole	1
CG Grinning	1
BA Thread ends	1

254111 GECL · CS15/CS23 · Due 07/15Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 500

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 1

AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	6.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AD Fabric stains	5

254112 GECL · CS03/CS17 · Due 07/15Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,200 / 300

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 1

AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
AD Fabric stains	4

260448 OSIT · CS02 · Due 07/15Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports1

Last report07/08

Cross-stage findings

Found before bulk production (Final Random): 4

ED Gathering crease, CB Broken stitch, EA Unsmooth/puckering/bubbling, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
ED Gathering crease	2
CB Broken stitch	1
EA Unsmooth/puckering/bubbling	1

260706 CHAN · CS15 · Due 07/15Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,299 / 1,299

PDF reports3

Last report07/13

Cross-stage findings

12 defects recorded as 'Others' without detail

Pre-final 12; cannot compare across stages

Found before bulk production (Final Random, Shipment Sample, Pre-final): 10

HA Poor pressing, AD Fabric stains, ED Gathering crease, EC Asymmetry, EI Inaccurate/skewed stitching, DI High-low/uneven, CG Grinning, EA Unsmooth/puckering/bubbling, BA Thread ends, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	14.4%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample	Pre-final	Final Random
Others (no detail)		12
ED Gathering crease	1	2	1
AD Fabric stains		2	1
EC Asymmetry	3
BA Thread ends			3
HA Poor pressing		2
DI High-low/uneven	2
EI Inaccurate/skewed stitching	1

260871 OSIT · CS09 · Due 07/15Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,050 / 1,050

PDF reports1

Last report07/09

Cross-stage findings

Found before bulk production (Final Random): 5

CB Broken stitch, ED Gathering crease, IA 2nd operation issue, EA Unsmooth/puckering/bubbling, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
IA 2nd operation issue	2
CB Broken stitch	1
ED Gathering crease	1
EA Unsmooth/puckering/bubbling	1

260404 RGOR · CS16 · Due 07/17No final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,505 / 3,505

PDF reports2

Last report07/08

Cross-stage findings

2 defects recorded as 'Others' without detail

QC Inline 2; cannot compare across stages

Caught in earlier stages

BA Thread ends (11), CE Broken seam (7), CB Broken stitch (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	22.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline
BA Thread ends	11
CE Broken seam	7
CB Broken stitch	6
CC Skip stitch	3
AD Fabric stains	3
Others (no detail)	2
DJ Pleat	2
CG Grinning	2

260405 RGOR · CS08 · Due 07/17No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,550 / 5,550

PDF reports4

Last report07/08

Cross-stage findings

Caught in earlier stages

ED Gathering crease (10), BB Missing cut seam allowance (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	14.0%
QA Inline	1 reports	1	18.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
ED Gathering crease	9	1
BB Missing cut seam allowance	5
EA Unsmooth/puckering/bubbling		3
CB Broken stitch	2	1
BA Thread ends	3
AA Fabric defect	2
EC Asymmetry		1

260824 RGOR · CB29 · Due 07/17Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,135 / 1,135

PDF reports1

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 4

AD Fabric stains, BA Thread ends, CB Broken stitch, CE Broken seam: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	6
AD Fabric stains	1
CB Broken stitch	1
CE Broken seam	1

260826 RGOR · CP15/CP17 · Due 07/17Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty2,205 / 2,205

PDF reports2

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 4

BA Thread ends, CB Broken stitch, AD Fabric stains, DE Cut to broken: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	3.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	11
CB Broken stitch	4
AD Fabric stains	3
DE Cut to broken	1

260827 RGOR · CP15 · Due 07/17Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,020 / 3,020

PDF reports1

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 4

CB Broken stitch, DE Cut to broken, BA Thread ends, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
AD Fabric stains	2
CB Broken stitch	1
DE Cut to broken	1

260828 RGOR · CP15 · Due 07/17Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,440 / 2,440

PDF reports1

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 4

DE Cut to broken, AD Fabric stains, BA Thread ends, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
AD Fabric stains	3
DE Cut to broken	1
ED Gathering crease	1

260829 RGOR · CP19 · Due 07/17Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty975 / 975

PDF reports1

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 4

BA Thread ends, DJ Pleat, DE Cut to broken, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
DJ Pleat	1
DE Cut to broken	1
CB Broken stitch	1

260121 SAIN · CS07 · Due 07/20Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty625 / 404

PDF reports1

Last report07/16

Cross-stage findings

Found before bulk production (Final Random): 3

AD Fabric stains, BA Thread ends, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	3
AD Fabric stains	2
EI Inaccurate/skewed stitching	1

260124 SAIN · CS14 · Due 07/20No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty4,440 / 2,220

PDF reports1

Last report07/20

Cross-stage findings

Found before bulk production (Pre-final): 5

EC Asymmetry, CB Broken stitch, CC Skip stitch, EA Unsmooth/puckering/bubbling, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pre-final	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pre-final
BA Thread ends	3
EC Asymmetry	1
CB Broken stitch	1
CC Skip stitch	1
EA Unsmooth/puckering/bubbling	1

260682 SAIN · CS20 · Due 07/20Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty4,521 / 2,911

PDF reports2

Last report07/17

Cross-stage findings

Found before bulk production (Final Random): 5

CB Broken stitch, AD Fabric stains, BA Thread ends, EA Unsmooth/puckering/bubbling, DJ Pleat: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	4.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	6
AD Fabric stains	4
CB Broken stitch	3
EA Unsmooth/puckering/bubbling	3
DJ Pleat	1

260812 GECL · CS08 · Due 07/22Final Random PASS No major issue (2 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,904 / 1,904

PDF reports8

Last report07/18

Cross-stage findings

Found earlier but still reached later stages: 5

CB Broken stitch 2, ED Gathering crease 1, EA Unsmooth/puckering/bubbling 1, BD Snagging 1, BA Thread ends 3 pcs (later stages total)

4 defects recorded as 'Others' without detail

PP Sample 1, Shipment Sample 1, 1st Bundle 2; cannot compare across stages

Caught in earlier stages

CG Grinning (5) did not reach later stages

Found before bulk production (Shipment Sample): 3

EI Inaccurate/skewed stitching, EG Wrong panel assembly, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	69.7%
QC Inline	2 reports	—	18.0%
Shipment Sample	2 reports	0	—
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	Shipment Sample	Final Random
CB Broken stitch	2	1	11		2
EA Unsmooth/puckering/bubbling	1	3	4	1
EC Asymmetry		5		1
BA Thread ends		3			3
CG Grinning		5
Others (no detail)	1	2		1
DD Thread not straight/waving		1	3
ED Gathering crease	1			1

261254 RTMS · CS01 · Due 07/22Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports2

Last report07/17

Cross-stage findings

Found before bulk production (Final Random, Shipment Sample): 7

EA Unsmooth/puckering/bubbling, DD Thread not straight/waving, AD Fabric stains, BA Thread ends, BB Missing cut seam allowance, DH Pressing mark, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample	Final Random
BA Thread ends		5
EA Unsmooth/puckering/bubbling	3
DD Thread not straight/waving	2
AD Fabric stains		2
BB Missing cut seam allowance		1
DH Pressing mark		1
CB Broken stitch		1

261113 RGOR · CP19 · Due 07/24Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty940 / 940

PDF reports5

Last report07/27

Cross-stage findings

Found earlier but still reached later stages: 2

CB Broken stitch 1, CC Skip stitch 2 pcs (later stages total)

Caught in earlier stages

CE Broken seam (11), BB Missing cut seam allowance (11), EC Asymmetry (6), AD Fabric stains (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	95.0%
QC Inline	1 reports	—	75.0%
QA Inline	1 reports	1	40.6%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	11	12	5	6
CE Broken seam	8		3
BB Missing cut seam allowance	6	5
EC Asymmetry	3		3
AD Fabric stains	2	2	2
CC Skip stitch		2		2
DJ Pleat	1	2
ED Gathering crease	3

261114 RGOR · CP19 · Due 07/24Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,250 / 2,250

PDF reports4

Last report07/27

Cross-stage findings

Found earlier but still reached later stages: 2

CB Broken stitch 1, CC Skip stitch 2 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (5), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QA Inline	1 reports	1	25.0%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	16	4	5
EC Asymmetry	3	2
CG Grinning	4	1
CB Broken stitch	4		1
EA Unsmooth/puckering/bubbling	3
CC Skip stitch	1		2
DD Thread not straight/waving	2
DE Cut to broken		1

260866 CIWH · CS08 · Due 07/27Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,000 / 2,000

PDF reports5

Last report07/25

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (07/25): CB Broken stitch 2 (earlier 3 times), EA Unsmooth/puckering/bubbling 2 (earlier 4 times)

Found earlier but still reached later stages: 2

BA Thread ends 1, BB Missing cut seam allowance 1 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	51.5%
QC Inline	2 reports	—	11.9%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
EA Unsmooth/puckering/bubbling	3	6	2
CB Broken stitch	4		2
BA Thread ends	4		1
CA Thread tension	1	3
AD Fabric stains	1	2
DB Run-off stitching	3
DF Twisted seam/skewing		3
ED Gathering crease		3

253614 MKSC · CB17 · Due 07/29Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty900 / 400

PDF reports2

Last report07/24

Cross-stage findings

Found before bulk production (Final Random): 4

CF Pulling yarn, DJ Pleat, BA Thread ends, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
CF Pulling yarn	1
DJ Pleat	1
EA Unsmooth/puckering/bubbling	1

260333 MKSC · CS03/CS16 · Due 07/29Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty600 / 600

PDF reports7

Last report07/25

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (07/25): CB Broken stitch 2 (earlier 6 times)

5 defects recorded as 'Others' without detail

1st Bundle 5; cannot compare across stages

Caught in earlier stages

EC Asymmetry (8), GA Missing bartack/button (6), EA Unsmooth/puckering/bubbling (5), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	77.5%
QC Inline	2 reports	—	25.0%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	Final Random
BA Thread ends		9	11	2
CB Broken stitch	2	3	5	2
EC Asymmetry		5	3
GA Missing bartack/button		1	5
Others (no detail)		5
EA Unsmooth/puckering/bubbling		3	2
DJ Pleat			5
EI Inaccurate/skewed stitching		3

260335 MKSC · CS12 · Due 07/29Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty577 / 577

PDF reports3

Last report07/21

Cross-stage findings

Found before bulk production (Final Random, Shipment Sample, Pre-final): 11

AD Fabric stains, BA Thread ends, HA Poor pressing, EC Asymmetry, ED Gathering crease, CB Broken stitch, DI High-low/uneven, EA Unsmooth/puckering/bubbling, BD Snagging, DG Fastening loose/misplaced, DB Run-off stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	3.8%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample	Pre-final	Final Random
BA Thread ends		2	2
CB Broken stitch	2		1
EA Unsmooth/puckering/bubbling	1		2
HA Poor pressing		2
EC Asymmetry	2
ED Gathering crease	2
AD Fabric stains		1
DI High-low/uneven	1

260340 MKSC · CS02/CS07 · Due 07/29Final Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,529 / 1,529

PDF reports8

Last report07/20

Cross-stage findings

Found earlier but still reached later stages: 3

BA Thread ends 2, AD Fabric stains 2, CB Broken stitch 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (12), EC Asymmetry (5), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	57.6%
QC Inline	3 reports	—	15.3%
Final Random	1 reports	0	2.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	Final Random
DI High-low/uneven		9	3
AD Fabric stains	1		3	2
EC Asymmetry	2	3
EA Unsmooth/puckering/bubbling			5
BA Thread ends		2		2
CB Broken stitch			3	1
Others (no detail)		3
EE Raw edge			3

260465 LOGE · CS22 · Due 07/31No final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty15,785 / 15,785

PDF reports3

Last report07/22

Cross-stage findings

Caught in earlier stages

BA Thread ends (14), DB Run-off stitching (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	35.7%
QA Inline	1 reports	1	28.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline
BA Thread ends	12	2
DB Run-off stitching	5
CC Skip stitch	3	2
DD Thread not straight/waving	3	1
CB Broken stitch	2	1
DI High-low/uneven	2	1
GB Missing sewing operation	3
ED Gathering crease	3

260498 LOGE · CB03 · Due 07/31Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty13,500 / 13,500

PDF reports1

Last report07/18

Cross-stage findings

Found before bulk production (Final Random): 3

AD Fabric stains, EA Unsmooth/puckering/bubbling, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	1 reports	0	2.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	10
EA Unsmooth/puckering/bubbling	5
AD Fabric stains	2

261193 RGOR · CB30 · Due 07/31No final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,405 / 1,405

PDF reports5

Last report07/18

Cross-stage findings

Caught in earlier stages

EC Asymmetry (10), DB Run-off stitching (9), CE Broken seam (7), DJ Pleat (6), BA Thread ends (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.5%
QC Inline	2 reports	—	36.0%
QA Inline	1 reports	1	28.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline
EC Asymmetry	3	6	1
DB Run-off stitching	2	7
CE Broken seam	1	6
DJ Pleat	2	3	1
BA Thread ends	2		3
EG Wrong panel assembly		5
EE Raw edge	2		2
DE Cut to broken	1	3

261196 RGOR · CP19 · Due 07/31Final Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty845 / 845

PDF reports4

Last report08/01

Cross-stage findings

Found earlier but still reached later stages: 2

CB Broken stitch 1, CC Skip stitch 1 pcs (later stages total)

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QA Inline	1 reports	1	37.5%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	11	5	2
CB Broken stitch	2	2	1
EC Asymmetry	3	1
CC Skip stitch	1	2	1
DJ Pleat	2	1
DE Cut to broken	2
DD Thread not straight/waving	2
BD Snagging	2

Jun 2026 1 · 🔴 0 🟠 0 🟢 1

Final Random FAIL: 0 POs

Most common in later stages: BA Thread ends (1), ED Gathering crease (1), CB Broken stitch (1)

🔴 Lines with most 🔴: none

253668 MKSC · CB02 · Due 06/24Final Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty7,500 / 5,000

PDF reports2

Last report08/01

Cross-stage findings

Found before bulk production (Final Random): 4

ED Gathering crease, BA Thread ends, CB Broken stitch, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	4
ED Gathering crease	3
CB Broken stitch	3
AD Fabric stains	3

Due date unknown 4 · 🔴 2 🟠 0 🟢 2

Final Random FAIL: 2 POs

Most common in later stages: EC Asymmetry (3), FA Wrong material (1), AC Fabric hole (1)

🔴 Lines with most 🔴: CP61 (1)

260173 LOGE · · Due ?Shipment Sample FAIL Latest Shipment Sample (07/08) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report07/08

Cross-stage findings

Latest Shipment Sample (07/08) FAILED

6 major: FA Wrong material 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1

Found before bulk production (Shipment Sample): 2

FA Wrong material, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EC Asymmetry	5
FA Wrong material	1

260182 LOGE · CP61 · Due ?Shipment Sample FAIL Latest Shipment Sample (07/09) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report07/09

Cross-stage findings

Latest Shipment Sample (07/09) FAILED

7 major: Others (no detail) 3, Others (no detail) 1, Others (no detail) 1, Others (no detail) 1, EC Asymmetry 1

6 defects recorded as 'Others' without detail

Shipment Sample 6; cannot compare across stages

Found before bulk production (Shipment Sample): 1

EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
Others (no detail)	6
EC Asymmetry	1

260752 LOGE · · Due ?Shipment Sample No result No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report07/07

Cross-stage findings

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

Found before bulk production (Shipment Sample): 7

AC Fabric hole, DJ Pleat, AD Fabric stains, DI High-low/uneven, CC Skip stitch, CB Broken stitch, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
Others (no detail)	2
AC Fabric hole	1
DJ Pleat	1
AD Fabric stains	1
DI High-low/uneven	1
CC Skip stitch	1
CB Broken stitch	1
EC Asymmetry	1

261278 DJLF · · Due ?Shipment Sample No result No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample2 reports1 no result

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports2

Last report09/09

Cross-stage findings

Found before bulk production (Shipment Sample): 2

EA Unsmooth/puckering/bubbling, DD Thread not straight/waving: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	2 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EA Unsmooth/puckering/bubbling	2
DD Thread not straight/waving	1

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