Quality Daily Report

2026/09/24

All🔴 High risk🟠 Watch🟢 Normal

217Active

65High risk

98Watch

54Normal

Stage boxes:All PASSAll FAIL1/5 FAIL1 of 5 judged reports failedNo resultQC Inline 18 reportsreport count onlyDHU 8%QC Endline (daily Excel, cumulative)No report

🚨 Urgent: high risk and due within 7 days or overdue (21)

PO 261148 LOGE

C53332-A0 · PINK LADY 13-2806 TPG · CS27

High risk

Not fixed: AD Fabric stains

Due 09/16 (8 days overdue)Latest: Final Random 09/10 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

DHU 5.6%QC Endline10 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty5,003 / 5,003

PDF reports14

Last report09/10

Cross-stage findings

Not fixed: AD Fabric stains

Found 14 times (40 pcs, 08/11–09/07) in earlier stages; latest Final Random (09/10) still has 3 major

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 42.2% vs QC Inline 21.1%; QC Inline may be missing defects

QA Inline DHU is 7.5× QC Endline

QA Inline DHU 42.2% vs QC Endline 5.6% (08/28–09/08, 10 days, 7404 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 4

Latest Final Random (09/10): EI Inaccurate/skewed stitching 1 (earlier 3 times), DJ Pleat 1 (earlier 8 times), EA Unsmooth/puckering/bubbling 1 (earlier 6 times), ED Gathering crease 1 (earlier 8 times)

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

QC Endline data errors: 3

08/28 CS27 261148-S (defective pcs 92 > defects 41), 08/29 CS27 261148-S (defective pcs 57 > defects 13), 09/08 CS27 261148-S (defective pcs 14 > defects 12)

Caught in earlier stages

CC Skip stitch (105), EC Asymmetry (63), DB Run-off stitching (47), CE Broken seam (13), DA Exceed seam allowance (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QC Inline	9 reports	—	21.1%
QC Endline	10 days	—	5.6%
QA Inline	2 reports	2	42.2%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

14.608/28

3.808/29

5.208/31

12.109/01

11.009/02

4.509/03

9.409/04

3.409/05

2.809/07

3.309/08

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	2		231	4	6
CC Skip stitch	1	3	100	1
EC Asymmetry	3	57		3
DB Run-off stitching	3	11	33
AD Fabric stains	4	7	27	2	3
DJ Pleat	2	13		1	1
BB Missing cut seam allowance	3	12			2
ED Gathering crease			14	2	1

PO 261290 LOGE

C56003-A0 · BLACK 6C(Velvet Noir) · CP13

High risk

Latest Shipment Sample (09/11) FAILED

Due 09/16 (8 days overdue)Latest: Shipment Sample 09/11 FAIL

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 11.8%QC Endline16 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Show details ▾

Order/Ship qty5,000 / 5,000

PDF reports9

Last report09/11

Cross-stage findings

Latest Shipment Sample (09/11) FAILED

8 major: EI Inaccurate/skewed stitching 1, CA Thread tension 1, DF Twisted seam/skewing 1, EC Asymmetry 1, GA Missing bartack/button 1, EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1

Not fixed: EC Asymmetry

Found 24 times (111 pcs, 08/28–09/14) in earlier stages; latest Shipment Sample (09/11) still has 1 major

Not fixed: EI Inaccurate/skewed stitching

Found 4 times (4 pcs, 08/29–09/05) in earlier stages; latest Shipment Sample (09/11) still has 4 major

Missed in earlier stages: 3

CA Thread tension (Shipment Sample 09/11), DF Twisted seam/skewing (Shipment Sample 09/11), GA Missing bartack/button (Shipment Sample 09/11): first found in later stages, never recorded before

QC Endline data errors: 3

08/28 CP13 261290 (defective pcs 5 > defects 3), 08/29 CP13 261290 (defective pcs 15 > defects 12), 08/31 CP13 261290 (defective pcs 36 > defects 18)

Caught in earlier stages

BA Thread ends (468), ED Gathering crease (149), EA Unsmooth/puckering/bubbling (127), CC Skip stitch (120), DB Run-off stitching (20) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	87.5%
QC Inline	4 reports	—	68.8%
QC Endline	16 days	—	11.8%
QA Inline	1 reports	1	46.9%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

16.909/04

16.209/05

2.009/07

19.409/08

14.109/09

14.809/10

14.709/11

12.309/12

8.209/14

1.909/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	2	1	28	434	3
ED Gathering crease		1		148
EA Unsmooth/puckering/bubbling	2	4		117	4
CC Skip stitch		2	10	108
EC Asymmetry	3	7	24	72	5	1
Others (no detail)				36
DB Run-off stitching				20
CE Broken seam	1	3	12

PO 261295 LOGE

C56026-A0 · BLACK 6C(Velvet Noir) · CP01

High risk

Not fixed: ED Gathering crease

Due 09/16 (8 days overdue)Latest: Final Random 09/09 PASS

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

DHU 17.1%QC Endline17 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty10,000 / 10,000

PDF reports6

Last report09/10

Cross-stage findings

Not fixed: ED Gathering crease

Found 16 times (168 pcs, 08/28–09/15) in earlier stages; latest Final Random (09/09) still has 3 major

Missed in earlier stages: 1

CA Thread tension (Shipment Sample 09/08): first found in later stages, never recorded before

QA Inline DHU is 8.6× QC Inline

QA Inline DHU 34.4% vs QC Inline 4.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (09/09): CE Broken seam 2 (earlier 22 times)

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 1, EC Asymmetry 4, CG Grinning 1, DE Cut to broken 1, CC Skip stitch 1, BB Missing cut seam allowance 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

QC Endline data errors: 3

08/28 CP01 261295 (defective pcs 65 > defects 64), 08/29 CP01 261295 (defective pcs 94 > defects 55), 08/31 CP01 261295 (defective pcs 96 > defects 38)

Caught in earlier stages

DB Run-off stitching (48) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	90.0%
QC Inline	1 reports	—	4.0%
QC Endline	17 days	—	17.1%
QA Inline	1 reports	1	34.4%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

19.209/05

27.609/07

17.809/08

10.609/09

15.509/10

10.409/11

14.409/12

9.209/14

8.609/15

0.909/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		2		488	1		9
EA Unsmooth/puckering/bubbling	2	4		453		1
Others (no detail)				286		2
CE Broken seam	1	4		213	2	1	2
CC Skip stitch		2		185		1
ED Gathering crease				167	1	2	3
EC Asymmetry	2	1		61		4
DB Run-off stitching			1	46	1

PO 260720 DJLF

C52015-A0 · NOIR/NO-011;SOFT · CS07/CS08

High risk

Not fixed: CB Broken stitch

Due 09/21 (3 days overdue)Latest: Final Random 09/18 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 9.2%QC Endline9 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty3,900 / 3,900

PDF reports14

Last report09/18

Cross-stage findings

Not fixed: CB Broken stitch

Found 13 times (31 pcs, 08/31–09/08) in earlier stages; latest Final Random (09/18) still has 3 major

Missed in earlier stages: 2

AD Fabric stains (Shipment Sample 09/05), DH Pressing mark (Final Random 09/18): first found in later stages, never recorded before

QA Inline DHU is 4.3× QC Inline

QA Inline DHU 41.7% vs QC Inline 9.8%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/18): ED Gathering crease 2 (earlier 8 times), CC Skip stitch 1 (earlier 10 times)

Found earlier but still reached later stages: 3

EA Unsmooth/puckering/bubbling 3, DJ Pleat 1, CF Pulling yarn 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 9); zero in QC Endline records

QC Endline data errors: 2

09/02 CS07 260720 (defective pcs 64 > defects 60), 09/07 CS07 260720 (defective pcs 53 > defects 48)

Caught in earlier stages

FC Wrong label (20), EC Asymmetry (18), DF Twisted seam/skewing (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	66.7%
QC Inline	6 reports	—	9.8%
QC Endline	9 days	—	9.2%
QA Inline	3 reports	3	41.7%
Shipment Sample	2 reports	1	—
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

7.609/01

11.309/02

10.909/03

7.009/04

10.709/05

8.409/07

10.309/08

7.009/09

6.809/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends			209	1		5
CC Skip stitch	2	3	107			1
CB Broken stitch	6	11		14		3
Others (no detail)	2		31	1
ED Gathering crease	1	4	20	1		2
EA Unsmooth/puckering/bubbling	3	8		6	3
FC Wrong label		20
EC Asymmetry	2	6	4	6

PO 261544 OSIT

C57044-A0 · RED 600 = ROJO 600 · CS06

High risk

Not fixed: ED Gathering crease

Due 09/23 (1 days overdue)Latest: Final Random 09/17 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

DHU 15.1%QC Endline13 days

All FAILQA Inline4 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty6,000 / 0

PDF reports19

Last report09/18

Cross-stage findings

Not fixed: ED Gathering crease

Found 17 times (110 pcs, 09/07–09/19) in earlier stages; latest Final Random (09/17) still has 4 major

QA Inline DHU is 2.8× QC Inline

QA Inline DHU 35.9% vs QC Inline 12.6%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/17): EC Asymmetry 2 (earlier 20 times), CB Broken stitch 1 (earlier 6 times)

Found earlier but still reached later stages: 4

CF Pulling yarn 1, EA Unsmooth/puckering/bubbling 1, DF Twisted seam/skewing 1, DI High-low/uneven 1 pcs (later stages total)

8 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 6; cannot compare across stages

QC Endline data errors: 1

09/05 CS06 261544 (defective pcs 8 > defects 6)

Caught in earlier stages

CC Skip stitch (115), DB Run-off stitching (87), AC Fabric hole (44), EA Uneven seam allowance (37), CE Broken seam (24) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	84.8%
QC Inline	9 reports	—	12.6%
QC Endline	13 days	—	15.1%
QA Inline	4 reports	4	35.9%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	11.0%
Final Random	1 reports	0	3.5%

QC Endline daily DHU (last 10 days)

19.209/09

16.809/10

14.609/11

19.709/12

10.909/14

18.809/15

14.709/16

15.109/17

15.909/18

12.509/19

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2		266	5		5	5
Others (no detail)	2		210	6
ED Gathering crease	3		101	6		11	4
CC Skip stitch		6	108	1
AD Fabric stains	3	11	88	6		3	2
DB Run-off stitching	4	17	66
EC Asymmetry	2	17	31	3	2	7	2
AC Fabric hole	1	15	26	2

PO 261285 LOGE

C55994-A0 · BLACK 6C(Velvet Noir) · CB32/CB34

High risk

Latest Shipment Sample (09/07) FAILED

Due 09/25 (1 days left)Latest: Shipment Sample 09/07 FAIL

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

35 reportsQC Inline

DHU 11.0%QC Endline23 days

All FAILQA Inline7 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Show details ▾

Order/Ship qty10,000 / 10,000

PDF reports47

Last report09/22

Cross-stage findings

Latest Shipment Sample (09/07) FAILED

10 major: CG Grinning 1, CG Grinning 1, EA Unsmooth/puckering/bubbling 1, Others (no detail) 1, EA Unsmooth/puckering/bubbling 1, Others (no detail) 1, EC Asymmetry 1, CB Broken stitch 1, EB Measurement issue 1, EC Asymmetry 1

Not fixed: EB Measurement issue

Found 6 times (12 pcs, 08/20–08/29) in earlier stages; latest Shipment Sample (09/07) still has 1 major

Not fixed: EC Asymmetry

Found 76 times (197 pcs, 08/20–09/23) in earlier stages; latest Shipment Sample (09/07) still has 2 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 21 times (41 pcs, 08/20–09/22) in earlier stages; latest Shipment Sample (09/07) still has 2 major

Not fixed: CB Broken stitch

Found 14 times (37 pcs, 08/21–09/22) in earlier stages; latest Shipment Sample (09/07) still has 1 major

Not fixed: CG Grinning

Found 8 times (19 pcs, 08/22–09/10) in earlier stages; latest Shipment Sample (09/07) still has 2 major

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

Duplicate report numbers

QGR2636010, QGR2637175, QGR2637702 have multiple reports with different content

Caught in earlier stages

BA Thread ends (704), CC Skip stitch (443), ED Gathering crease (125), DB Run-off stitching (92), AC Fabric hole (89) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	45.7%
QC Inline	35 reports	—	34.7%
QC Endline	23 days	—	11.0%
QA Inline	7 reports	7	38.8%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

8.809/12

11.509/14

5.109/15

17.309/16

7.209/17

7.109/18

7.209/19

15.709/21

18.709/22

19.709/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends		3	12	679	10
CC Skip stitch		2	59	378	4
EC Asymmetry	2	7	146	13	29	2
Others (no detail)				160		2
ED Gathering crease			20	105
DB Run-off stitching		1	22	69
AC Fabric hole			2	87
CE Broken seam		1	68	6

PO 261286 LOGE

C55996-A0 · BLACK 6C(Velvet Noir) · CP01/CP03/CP05/CP11

High risk

Not fixed: EC Asymmetry

Due 09/25 (1 days left)Latest: Shipment Sample 09/10

No resultPP Sample2 reports

No reportPilot Run

All FAIL1st Bundle5 reports

20 reportsQC Inline

DHU 7.5%QC Endline19 days

All FAILQA Inline6 reports

1/3 FAILShipment Sample4 reports1 no result

No reportPre-final

No reportFinal Random

Show details ▾

Order/Ship qty10,000 / 10,000

PDF reports37

Last report09/15

Cross-stage findings

Not fixed: EC Asymmetry

Found 66 times (199 pcs, 07/23–09/18) in earlier stages; latest Shipment Sample (09/10) still has 6 major

2 later-stage PDF report(s) blank

Shipment Sample 09/02 QGR2638411 (FAIL), Shipment Sample 09/10 QGR2640192 (FAIL); please check if the report was completed

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 1, GA Missing bartack/button 1, EI Inaccurate/skewed stitching 1, CB Broken stitch 1, CG Grinning 2, ED Gathering crease 2 pcs (later stages total)

QC Endline data errors: 12

08/28 CP05 261286-1 (defective pcs 20 > defects 8), 08/29 CP05 261286-1 (defective pcs 61 > defects 22), 08/29 CP11 261286-2 (defective pcs 25 > defects 7), 08/31 CP11 261286-2 (defective pcs 32 > defects 21)…

Duplicate report numbers

QGR2639124 have multiple reports with different content

Caught in earlier stages

BA Thread ends (1297), CC Skip stitch (662), CE Broken seam (203), DB Run-off stitching (105), AC Fabric hole (50) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	2 reports	0	—
1st Bundle	5 reports	5	79.0%
QC Inline	20 reports	—	41.7%
QC Endline	19 days	—	7.5%
QA Inline	6 reports	6	31.2%
Shipment Sample	4 reports	1	—

QC Endline daily DHU (last 10 days)

7.609/08

7.509/09

8.109/10

5.709/11

6.309/12

8.009/14

10.909/15

5.709/16

6.909/17

2.509/18

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends		13	146	1124	14
CC Skip stitch		2	32	628
Others (no detail)				294
ED Gathering crease		12	2	253		2
EC Asymmetry	4	10	61	106	18	10
CE Broken seam		3	66	134
EA Unsmooth/puckering/bubbling	4	9	26	55	12	1
DB Run-off stitching	1		9	95

PO 261287 LOGE

C56000-A0 · BLACK 6C(Velvet Noir) · CB10

High risk

Not fixed: ED Gathering crease

Due 09/25 (1 days left)Latest: Final Random 09/18 PASS

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

14 reportsQC Inline

DHU 15.9%QC Endline18 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty3,000 / 3,000

PDF reports20

Last report09/19

Cross-stage findings

Not fixed: ED Gathering crease

Found 24 times (104 pcs, 09/03–09/23) in earlier stages; latest Final Random (09/18) still has 3 major

Missed in earlier stages: 4

AB Shading (Shipment Sample 09/15), FB Material defect (Shipment Sample 09/15), GA Missing bartack/button (Shipment Sample 09/15), BB Missing cut seam allowance (Final Random 09/18): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/18): CE Broken seam 1 (earlier 21 times), CC Skip stitch 1 (earlier 30 times)

Found earlier but still reached later stages: 5

EC Asymmetry 6, EB Measurement issue 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 2, DE Cut to broken 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (76), DJ Pleat (59), AC Fabric hole (45), CB Broken stitch (9), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	81.8%
QC Inline	14 reports	—	37.7%
QC Endline	18 days	—	15.9%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

16.209/12

16.009/14

20.509/15

8.409/16

7.509/17

4.509/18

9.309/19

22.709/21

16.309/22

14.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends			17	122			6
ED Gathering crease		2	9	91	2	1	3
CC Skip stitch			25	79			1
DA Exceed seam allowance	1	5	70
DJ Pleat		3	56
EC Asymmetry	1	4	31	14	2	6
CE Broken seam	1	3	22	20			1
AC Fabric hole		1		43	1

PO 261294 LOGE

C56025-A0 · BLACK 6C(Velvet Noir) · CB26/CB28

High risk

Not fixed: EA Unsmooth/puckering/bubbling

Due 09/25 (1 days left)Latest: Final Random 09/18 PASS

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

30 reportsQC Inline

DHU 6.9%QC Endline20 days

All FAILQA Inline6 reports

1/2 FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty10,000 / 10,000

PDF reports43

Last report09/23

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 24 times (58 pcs, 08/29–09/19) in earlier stages; latest Final Random (09/18) still has 3 major

Missed in earlier stages: 1

GA Missing bartack/button (Shipment Sample 09/08): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Shipment Sample 09/08 QGR2639425 (FAIL); please check if the report was completed

QA Inline DHU is 7.0× QC Endline

QA Inline DHU 48.4% vs QC Endline 6.9% (09/01–09/23, 20 days, 11193 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 4

Latest Final Random (09/18): EC Asymmetry 2 (earlier 36 times), CB Broken stitch 1 (earlier 10 times), DJ Pleat 2 (earlier 23 times), DE Cut to broken 1 (earlier 7 times)

Found earlier but still reached later stages: 3

EI Inaccurate/skewed stitching 3, CG Grinning 1, ED Gathering crease 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

QA Inline 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EA Unsmooth/puckering/bubbling (QA 23), EC Asymmetry (QA 19); zero in QC Endline records

Caught in earlier stages

CC Skip stitch (288), DA Exceed seam allowance (80), AC Fabric hole (69), DB Run-off stitching (60), CE Broken seam (50) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	65.9%
QC Inline	30 reports	—	32.4%
QC Endline	20 days	—	6.9%
QA Inline	6 reports	6	48.4%
Shipment Sample	2 reports	1	—
Final Random	1 reports	0	4.5%

QC Endline daily DHU (last 10 days)

5.009/12

7.309/14

4.809/15

7.009/16

9.309/17

4.309/18

8.809/19

7.709/21

6.309/22

3.909/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		2	9	383	5		7
CC Skip stitch		1	19	267	1
EC Asymmetry	4	2	73		16	1	2
DA Exceed seam allowance		2	78
Others (no detail)				73	3
AC Fabric hole			25	44
EA Unsmooth/puckering/bubbling	3	3	35		17	3	3
DB Run-off stitching		2	48	9	1

PO 261296 LOGE

C55852-A0 · TAWNY PORT · CB05/CB07

High risk

Latest Shipment Sample (09/05) FAILED

Due 09/25 (1 days left)Latest: Shipment Sample 09/05 FAIL

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

34 reportsQC Inline

DHU 13.8%QC Endline21 days

All FAILQA Inline9 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Show details ▾

Order/Ship qty10,000 / 10,000

PDF reports47

Last report09/21

Cross-stage findings

Latest Shipment Sample (09/05) FAILED

12 major: EC Asymmetry 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 1, FA Wrong material 1, EA Unsmooth/puckering/bubbling 1, CG Grinning 1, CB Broken stitch 1, DE Cut to broken 1, FA Wrong material 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: ED Gathering crease

Found 56 times (210 pcs, 08/24–09/23) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: EI Inaccurate/skewed stitching

Found 9 times (13 pcs, 08/24–09/15) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: DE Cut to broken

Found 14 times (17 pcs, 08/24–09/14) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 13 times (18 pcs, 08/24–09/11) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: EC Asymmetry

Found 59 times (171 pcs, 08/24–09/23) in earlier stages; latest Shipment Sample (09/05) still has 4 major

Not fixed: CB Broken stitch

Found 29 times (79 pcs, 08/25–09/21) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Not fixed: CG Grinning

Found 26 times (71 pcs, 08/26–09/21) in earlier stages; latest Shipment Sample (09/05) still has 1 major

Missed in earlier stages: 1

FA Wrong material (Shipment Sample 09/05): first found in later stages, never recorded before

2 defects recorded as 'Others' without detail

QC Inline 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 13); zero in QC Endline records

QC Endline data errors: 2

09/16 CB07 261296-S (defective pcs 25 > defects 24), 09/21 CB07 261296-S (defective pcs 29 > defects 28)

Caught in earlier stages

BA Thread ends (280), CC Skip stitch (262), AC Fabric hole (188), CE Broken seam (149), DB Run-off stitching (58) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	34 reports	—	39.4%
QC Endline	21 days	—	13.8%
QA Inline	9 reports	9	40.3%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

12.809/12

15.709/14

15.009/15

12.909/16

9.309/17

11.909/18

20.709/19

15.609/21

11.109/22

16.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
Others (no detail)			2	686
BA Thread ends				268	12
CC Skip stitch		5	35	212	10
ED Gathering crease		2	9	197	2	1
AC Fabric hole	1		18	160	9
EC Asymmetry		3	38	110	20	4
CE Broken seam	1		81	59	8
CB Broken stitch			75		4	1

PO 261298 LOGE

C55856-A0 · TAWNY PORT · CB24

High risk

Latest Final Random (09/16) FAILED

Due 09/25 (1 days left)Latest: Final Random 09/16 FAIL

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

15 reportsQC Inline

DHU 33.2%QC Endline20 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports

No reportPre-final

All FAILFinal Random1 reports

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Order/Ship qty6,000 / 6,000

PDF reports24

Last report09/21

Cross-stage findings

Latest Final Random (09/16) FAILED

23 major: DB Run-off stitching 1, DJ Pleat 3, DE Cut to broken 3, CB Broken stitch 3, EA Unsmooth/puckering/bubbling 2, EC Asymmetry 3, EC Asymmetry 3, CH Incorrect stitch density 1, CE Broken seam 3, CC Skip stitch 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 5 times (7 pcs, 08/24–09/14) in earlier stages; latest Final Random (09/16) still has 2 major

Not fixed: CB Broken stitch

Found 13 times (25 pcs, 08/24–09/19) in earlier stages; latest Final Random (09/16) still has 3 major

Not fixed: EC Asymmetry

Found 26 times (60 pcs, 08/24–09/21) in earlier stages; latest Final Random (09/16) still has 6 major

Not fixed: DE Cut to broken

Found 6 times (10 pcs, 08/31–09/21) in earlier stages; latest Final Random (09/16) still has 3 major

Not fixed: CC Skip stitch

Found 26 times (332 pcs, 08/31–09/23) in earlier stages; latest Final Random (09/16) still has 1 major

Not fixed: DJ Pleat

Found 20 times (48 pcs, 08/31–09/21) in earlier stages; latest Final Random (09/16) still has 3 major

Not fixed: DB Run-off stitching

Found 6 times (14 pcs, 08/31–09/18) in earlier stages; latest Final Random (09/16) still has 1 major

Not fixed: CE Broken seam

Found 13 times (131 pcs, 09/01–09/23) in earlier stages; latest Final Random (09/16) still has 3 major

Missed in earlier stages: 3

AB Shading (Shipment Sample 09/10), EB Measurement issue (Shipment Sample 09/10), CH Incorrect stitch density (Final Random 09/16): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

AD Fabric stains 2, FA Wrong material 4 pcs (later stages total)

4 defects recorded as 'Others' without detail

Shipment Sample 4; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 27); zero in QC Endline records

Caught in earlier stages

ED Gathering crease (368), CG Grinning (24), DA Exceed seam allowance (16), AC Fabric hole (9), EI Inaccurate/skewed stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	95.7%
QC Inline	15 reports	—	42.9%
QC Endline	20 days	—	33.2%
QA Inline	3 reports	3	34.4%
Shipment Sample	2 reports	2	—
Final Random	1 reports	1	11.5%

QC Endline daily DHU (last 10 days)

37.309/12

48.609/14

16.409/15

49.109/16

54.809/17

26.509/18

13.409/19

21.809/21

47.909/22

53.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends				611	7		8
ED Gathering crease			8	360
CC Skip stitch		2	18	312			1
CE Broken seam		1	21	108	1	4	3
EC Asymmetry	1	4	46		9	12	6
DJ Pleat		2	42		4		3
CB Broken stitch	1	1	20		3		3
CG Grinning			24

PO 261483 CHTE

C52880-A0 · SKY BLOOM BICO F56 · CS01

High risk

Not fixed: DF Twisted seam/skewing

Due 09/28 (4 days left)Latest: Pre-final 09/18 FAIL

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

DHU 18.5%QC Endline13 days

All FAILQA Inline5 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final2 reports

No reportFinal Random

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Order/Ship qty876 / 876

PDF reports23

Last report09/18

Cross-stage findings

Not fixed: DF Twisted seam/skewing

Found 6 times (10 pcs, 09/07–09/12) in earlier stages; latest Pre-final (09/18) still has 2 major

Not fixed: AD Fabric stains

Found 22 times (170 pcs, 09/05–09/19) in earlier stages; latest Pre-final (09/18) still has 3 major

Not fixed: ED Gathering crease

Found 12 times (84 pcs, 09/07–09/19) in earlier stages; latest Pre-final (09/18) still has 1 major

Missed in earlier stages: 4

EA Unsmooth/puckering/bubbling (Shipment Sample 09/14), CG Grinning (Shipment Sample 09/14), DD Thread not straight/waving (Shipment Sample 09/14), BD Snagging (Pre-final 09/18): first found in later stages, never recorded before

QA Inline DHU is 3.1× QC Inline

QA Inline DHU 37.8% vs QC Inline 12.3%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

AC Fabric hole 1 pcs (later stages total)

15 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 7, QC Inline 3; cannot compare across stages

QC Endline data errors: 1

09/17 CS01 261483 (defective pcs 47 > defects 43)

Caught in earlier stages

CC Skip stitch (108), EC Asymmetry (48), DB Run-off stitching (35), CB Broken stitch (15), DJ Pleat (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	22.0%
QC Inline	11 reports	—	12.3%
QC Endline	13 days	—	18.5%
QA Inline	5 reports	5	37.8%
Shipment Sample	2 reports	1	—
Pre-final	2 reports	2	7.3%

QC Endline daily DHU (last 10 days)

20.309/09

18.509/10

20.209/11

14.809/12

15.209/14

19.309/15

15.609/16

18.609/17

20.509/18

29.309/19

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
AD Fabric stains	3	11	149	7	2	8
BA Thread ends	2	20	89	3		12
CC Skip stitch	1	16	88	3
ED Gathering crease			84			3
EC Asymmetry	1	15	21	11
DB Run-off stitching	1		34
Others (no detail)	5	3		7
CB Broken stitch	1	8		6

PO 261484 CHTE

C51976-A0 · IVOIRE 035 · CS23

High risk

Not fixed: AD Fabric stains

Due 09/28 (4 days left)Latest: Final Random 09/16 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 1.2%QC Endline3 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

1/2 FAILFinal Random2 reports

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Order/Ship qty1,249 / 1,249

PDF reports12

Last report09/16

Cross-stage findings

Not fixed: AD Fabric stains

Found 7 times (16 pcs, 08/20–08/29) in earlier stages; latest Final Random (09/16) still has 3 major

Not fixed: ED Gathering crease

Found 3 times (5 pcs, 08/20–08/29) in earlier stages; latest Final Random (09/16) still has 4 major

Missed in earlier stages: 4

AC Fabric hole (Pre-final 08/28), CG Grinning (Shipment Sample 09/11), EE Raw edge (Shipment Sample 09/11), CF Pulling yarn (Shipment Sample 09/11): first found in later stages, never recorded before

QA Inline DHU is 28.7× QC Endline

QA Inline DHU 34.4% vs QC Endline 1.2% (08/28–08/31, 3 days, 841 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 12.0%

Recurring in small numbers: 1

Latest Final Random (09/16): BA Thread ends 1 (earlier 9 times)

Found earlier but still reached later stages: 3

EC Asymmetry 3, CC Skip stitch 1, DF Twisted seam/skewing 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

QC Inline 2; cannot compare across stages

QC Endline data errors: 2

08/28 CS23 261484 (defective pcs 4 > defects 1), 08/31 CS23 261484 (defective pcs 7 > defects 5)

Caught in earlier stages

DI High-low/uneven (13), DD Thread not straight/waving (12), CB Broken stitch (9), EI Inaccurate/skewed stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	57.5%
QC Inline	4 reports	—	26.2%
QC Endline	3 days	—	1.2%
QA Inline	1 reports	1	34.4%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	12.0%
Final Random	2 reports	1	3.2%

QC Endline daily DHU (last 10 days)

0.308/28

1.408/29

2.408/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends	4	24	2	1	3	23
AD Fabric stains	5	9	1	1	2	3
ED Gathering crease	3		1	1	5	4
DI High-low/uneven	4	9
CC Skip stitch		9	2	1	1
DD Thread not straight/waving		12
CB Broken stitch		9
EC Asymmetry	3				3

PO 261491 CHTE

C52267-A0 · SUGAR STRIPES G06 · CS23

High risk

Latest Shipment Sample (09/04) FAILED

Due 09/28 (4 days left)Latest: Shipment Sample 09/04 FAIL

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

4 reportsQC Inline

DHU 23.2%QC Endline6 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

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Order/Ship qty1,125 / 1,125

PDF reports8

Last report09/04

Cross-stage findings

Latest Shipment Sample (09/04) FAILED

4 major: EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, CG Grinning 1

Found earlier but still reached later stages: 6

CG Grinning 1, EA Unsmooth/puckering/bubbling 2, CB Broken stitch 1, EC Asymmetry 1, BA Thread ends 9, AD Fabric stains 3 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

QC Endline data errors: 4

09/01 CS23 261491 (defective pcs 66 > defects 41), 09/02 CS23 261491 (defective pcs 88 > defects 55), 09/04 CS23 261491 (defective pcs 83 > defects 48), 09/05 CS23 261491 (defective pcs 60 > defects 51)

Caught in earlier stages

CC Skip stitch (41), ED Gathering crease (27), DI High-low/uneven (22), DB Run-off stitching (17), AC Fabric hole (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	45.0%
QC Inline	4 reports	—	28.4%
QC Endline	6 days	—	23.2%
QA Inline	1 reports	1	28.1%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	5.0%

QC Endline daily DHU (last 10 days)

2.008/31

18.109/01

19.609/02

54.709/03

18.309/04

23.609/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends		22	198		9
CC Skip stitch		6	35
Others (no detail)			34
ED Gathering crease			27
AD Fabric stains			20	1	3
DI High-low/uneven	1	21
DB Run-off stitching	3	9	5
CB Broken stitch		15		1	1

PO 261172 MKSC

C54252-A0 · LIGHT GREEN=LIGHT · CS01/CS16/CS19

High risk

Not fixed: EA Unsmooth/puckering/bubbling

Due 09/29 (5 days left)Latest: Final Random 09/05 PASS

No reportPP Sample

No resultPilot Run5 reports

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 18.7%QC Endline2 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Show details ▾

Order/Ship qty1,104 / 0

PDF reports14

Last report09/15

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 6 times (8 pcs, 08/24–09/15) in earlier stages; latest Final Random (09/05) still has 4 major

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 45.3% vs QC Inline 24.6%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (09/05): AD Fabric stains 2 (earlier 9 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

10 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 1, QC Inline 2, Pilot Run 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 7); zero in QC Endline records

Duplicate report numbers

QGR2640764 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (27), CC Skip stitch (27), ED Gathering crease (15), CG Grinning (10), EI Inaccurate/skewed stitching (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	5 reports	0	—
1st Bundle	2 reports	2	70.0%
QC Inline	3 reports	—	24.6%
QC Endline	2 days	—	18.7%
QA Inline	2 reports	2	45.3%
Final Random	2 reports	0	5.0%

QC Endline daily DHU (last 10 days)

16.908/28

23.008/29

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		6	17	51	1	4
EC Asymmetry	11	3	13
CC Skip stitch			5	21	1
AD Fabric stains		4	2	7	8	2
Others (no detail)	2	5	2	12	1
ED Gathering crease	8			5	2
EA Unsmooth/puckering/bubbling	4	1			3	4
CG Grinning	2	3	4		1

PO 260279 MKSC

C56973-A0 · CLARET(VX) · CB01/CB04/CB07/CB26

High risk

Latest Final Random (09/22) FAILED

Due 09/30 (6 days left)Latest: Final Random 09/22 FAIL

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

18 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

1/7 FAILFinal Random7 reports

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Order/Ship qty2,000 / 1,000

PDF reports32

Last report09/22

Cross-stage findings

Latest Final Random (09/22) FAILED

12 major: ED Gathering crease 5, Others (no detail) 5, Others (no detail) 2

Not fixed: ED Gathering crease

Found 8 times (27 pcs, 07/13–08/04) in earlier stages; latest Final Random (09/22) still has 5 major

Missed in earlier stages: 3

DA Exceed seam allowance (Shipment Sample 07/18), DC Join stitching (Final Random 07/29), CD Needle hole (Final Random 08/04): first found in later stages, never recorded before

Found earlier but still reached later stages: 7

EC Asymmetry 2, CG Grinning 2, DJ Pleat 2, AD Fabric stains 3, EA Unsmooth/puckering/bubbling 5, CC Skip stitch 2, CB Broken stitch 4 pcs (later stages total)

17 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 9, Final Random 7; cannot compare across stages

Duplicate report numbers

QGR2632090 have multiple reports with different content

Caught in earlier stages

CE Broken seam (26), DB Run-off stitching (18), AC Fabric hole (16), EH Poor lamination/bonding (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	107.7%
QC Inline	18 reports	—	43.8%
QA Inline	2 reports	2	29.7%
Shipment Sample	1 reports	1	—
Final Random	7 reports	1	5.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	8	43	1	2
CB Broken stitch		44			4
AD Fabric stains	3	39	1		3
DJ Pleat	2	39			2
EA Unsmooth/puckering/bubbling	1	33	1	2	3
CC Skip stitch		31			2
ED Gathering crease	1	24	2		5
CE Broken seam	4	22

PO 260949 LOGE

C52469-A0 · CHOCOLATE PLUM · CS20/CS27

High risk

Not fixed: DJ Pleat

Due 09/30 (6 days left)Latest: Final Random 08/10 PASS

No reportPP Sample

No reportPilot Run

2/3 FAIL1st Bundle3 reports

8 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

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Order/Ship qty4,000 / 4,000

PDF reports15

Last report08/10

Cross-stage findings

Not fixed: DJ Pleat

Found 4 times (8 pcs, 07/23–08/04) in earlier stages; latest Final Random (08/10) still has 3 major

Missed in earlier stages: 1

EA Unsmooth/puckering/bubbling (Pre-final 07/28): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 39.1% vs QC Inline 24.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/10): EI Inaccurate/skewed stitching 1 (earlier 3 times)

Found earlier but still reached later stages: 2

CE Broken seam 1, BB Missing cut seam allowance 8 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (43), DB Run-off stitching (17), DE Cut to broken (13), CA Thread tension (7), DA Exceed seam allowance (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	2	48.3%
QC Inline	8 reports	—	24.0%
QA Inline	2 reports	2	39.1%
Pre-final	1 reports	1	5.5%
Final Random	1 reports	0	2.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
EC Asymmetry	5	32	6
BA Thread ends	5	16	2	5	7
BB Missing cut seam allowance		14	3	8
CE Broken seam	1	19		1
DB Run-off stitching	2	14	1
DE Cut to broken	2	9	2
DJ Pleat	1	5	2	1	3
CA Thread tension	1	6

PO 260952 LOGE

C52459-A0;C52460-A0; · RED PLUM 19-2025 · CP01/CP07/CP15/CP17

High risk

Not fixed: ED Gathering crease

Due 09/30 (6 days left)Latest: Final Random 09/14 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

9 reportsQC Inline

DHU 15.5%QC Endline8 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

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Order/Ship qty12,000 / 12,000

PDF reports18

Last report09/14

Cross-stage findings

Not fixed: ED Gathering crease

Found 17 times (135 pcs, 08/15–09/09) in earlier stages; latest Final Random (09/14) still has 3 major

Recurring in small numbers: 2

Latest Final Random (09/14): CB Broken stitch 2 (earlier 7 times), AD Fabric stains 1 (earlier 12 times)

Caught in earlier stages

CC Skip stitch (165), EA Unsmooth/puckering/bubbling (118), EC Asymmetry (78), DB Run-off stitching (52), CE Broken seam (50) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	67.5%
QC Inline	9 reports	—	30.4%
QC Endline	8 days	—	15.5%
QA Inline	4 reports	4	21.9%
Final Random	1 reports	0	1.9%

QC Endline daily DHU (last 10 days)

12.709/01

21.309/02

18.609/03

19.609/04

20.209/05

11.509/07

14.409/08

2.009/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	10	26	247	5	8
CC Skip stitch		14	151
ED Gathering crease	6	10	116	3	3
EA Unsmooth/puckering/bubbling	8	6	101	3
EC Asymmetry	11	6	53	8
Others (no detail)			73
AD Fabric stains	2	6	50		1
DB Run-off stitching		20	32

PO 260953 LOGE

C52475-A0 · RED PLUM 19-2025 · CS26

High risk

Not fixed: ED Gathering crease

Due 09/30 (6 days left)Latest: Final Random 08/18 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty2,000 / 2,000

PDF reports13

Last report08/18

Cross-stage findings

Not fixed: ED Gathering crease

Found 4 times (9 pcs, 07/28–08/04) in earlier stages; latest Final Random (08/18) still has 4 major

Recurring in small numbers: 1

Latest Final Random (08/18): DF Twisted seam/skewing 1 (earlier 4 times)

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (32), AD Fabric stains (28), EI Inaccurate/skewed stitching (11), BB Missing cut seam allowance (10), GB Missing sewing operation (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	103.8%
QC Inline	7 reports	—	24.8%
QA Inline	3 reports	3	33.3%
Final Random	1 reports	0	4.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	2	26	4
AD Fabric stains	4	23	1
BA Thread ends		20	3	4
ED Gathering crease	2	6	1	4
EI Inaccurate/skewed stitching	5	5	1
BB Missing cut seam allowance	3	5	2
GB Missing sewing operation		10
CE Broken seam	2	6	1

PO 260954 LOGE

C52476-A0 · RED PLUM 19-2025 · CP12

High risk

Not fixed: ED Gathering crease

Due 09/30 (6 days left)Latest: Final Random 09/14 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 4.9%QC Endline6 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Show details ▾

Order/Ship qty2,000 / 2,001

PDF reports4

Last report09/14

Cross-stage findings

Not fixed: ED Gathering crease

Found 9 times (46 pcs, 09/02–09/07) in earlier stages; latest Final Random (09/14) still has 3 major

Recurring in small numbers: 1

Latest Final Random (09/14): AD Fabric stains 2 (earlier 8 times)

Caught in earlier stages

CC Skip stitch (17), EC Asymmetry (15), EA Unsmooth/puckering/bubbling (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QC Endline	6 days	—	4.9%
QA Inline	1 reports	1	21.9%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

1.909/01

6.509/02

7.809/03

4.909/04

5.509/05

2.609/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
BA Thread ends	9	129		7
ED Gathering crease	4	38	4	3
AD Fabric stains	5	39		2
CC Skip stitch	1	16
EC Asymmetry	7	6	2
EA Unsmooth/puckering/bubbling		11
Others (no detail)		7
EA Uneven seam allowance		4

PO 261133 MKSC

C56678-A0 · MIDNIGHT(GN) · CB02

High risk

Not fixed: ED Gathering crease

Due 09/30 (6 days left)Latest: Final Random 09/17 PASS

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

DHU 11.9%QC Endline13 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

1/4 FAILFinal Random4 reports

Show details ▾

Order/Ship qty5,250 / 1,500

PDF reports20

Last report09/17

Cross-stage findings

Not fixed: ED Gathering crease

Found 29 times (125 pcs, 08/20–09/10) in earlier stages; latest Final Random (09/17) still has 10 major

Missed in earlier stages: 1

BB Missing cut seam allowance (Final Random 09/17): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Final Random (09/17): EA Unsmooth/puckering/bubbling 2 (earlier 23 times), CG Grinning 1 (earlier 8 times), DJ Pleat 1 (earlier 4 times), BA Thread ends 2 (earlier 14 times)

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 4; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 11); zero in QC Endline records

Caught in earlier stages

AD Fabric stains (159), CC Skip stitch (99), EC Asymmetry (66), DB Run-off stitching (41), EA Uneven seam allowance (26) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.8%
QC Inline	11 reports	—	61.8%
QC Endline	13 days	—	11.9%
QA Inline	3 reports	3	29.2%
Final Random	4 reports	1	4.4%

QC Endline daily DHU (last 10 days)

14.209/01

24.509/02

11.809/03

7.309/04

7.909/05

17.709/07

17.909/08

5.609/09

0.509/10

0.509/14

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends			163		5
AD Fabric stains		3	156
ED Gathering crease	8	35	78	4	12
Others (no detail)	1		105	4
CC Skip stitch		9	90
EA Unsmooth/puckering/bubbling	5	61		7	4
EC Asymmetry	1	15	44	6
DB Run-off stitching	2	30	9

Other active POs (196) — tap a row for details

🔴 High risk 44

261557 LOGE · CP18 · Due 10/07 · 13d leftShipment Sample FAIL Latest Shipment Sample (09/17) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 5.2%QC Endline8 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty10,000 / 10,000

PDF reports6

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/17) FAILED

10 major: GB Missing sewing operation 1, EI Inaccurate/skewed stitching 1, AD Fabric stains 1, ED Gathering crease 1, EI Inaccurate/skewed stitching 1, CB Broken stitch 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1

Not fixed: EC Asymmetry

Found 7 times (12 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/17) still has 2 major

Not fixed: CB Broken stitch

Found 3 times (6 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Not fixed: ED Gathering crease

Found 12 times (107 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/17) still has 2 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (14 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Not fixed: AD Fabric stains

Found 10 times (35 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Missed in earlier stages: 1

GB Missing sewing operation (Shipment Sample 09/17): first found in later stages, never recorded before

QA Inline DHU is 7.8× QC Endline

QA Inline DHU 40.6% vs QC Endline 5.2% (09/15–09/23, 8 days, 5733 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 2 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 6); zero in QC Endline records

Caught in earlier stages

BA Thread ends (115), CC Skip stitch (47), EA Uneven seam allowance (8), CE Broken seam (6), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	2 reports	—	29.0%
QC Endline	8 days	—	5.2%
QA Inline	1 reports	1	40.6%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

1.209/15

7.409/16

6.309/17

4.009/18

4.809/19

5.909/21

8.809/22

3.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	5		107	3
ED Gathering crease	2	8	97		2
CC Skip stitch			47
AD Fabric stains	2		32	1	1
EA Unsmooth/puckering/bubbling	5	6	1	2	1
EC Asymmetry	5	3		4	2
EA Uneven seam allowance			8
CB Broken stitch	2	4			1

261643 RTMS · CP12 · Due 10/07 · 13d leftNo final Not fixed: CB Broken stitch

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 8.5%QC Endline8 days

3/4 FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final2 reports

No reportFinal Random

Order/Ship qty1,200 / 1,200

PDF reports11

Last report09/14

Cross-stage findings

Not fixed: CB Broken stitch

Found 4 times (6 pcs, 09/07–09/14) in earlier stages; latest Pre-final (09/14) still has 1 major

Not fixed: AD Fabric stains

Found 12 times (187 pcs, 09/07–09/15) in earlier stages; latest Pre-final (09/14) still has 8 major

Pre-final DHU is 1.3× QC Endline

Pre-final DHU 11.2% vs QC Endline 8.5% (09/07–09/15, 8 days, 6637 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 2

ED Gathering crease 1, CC Skip stitch 2 pcs (later stages total)

4 defects recorded as 'Others' without detail

Pre-final 4; cannot compare across stages

QC Endline data errors: 1

09/08 CP12 261643 (defective pcs 80 > defects 70)

Caught in earlier stages

EA Uneven seam allowance (50), EC Asymmetry (32), EA Unsmooth/puckering/bubbling (17), DJ Pleat (6), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	97.5%
QC Inline	2 reports	—	28.1%
QC Endline	8 days	—	8.5%
QA Inline	4 reports	3	19.5%
Pre-final	2 reports	2	11.2%

QC Endline daily DHU (last 10 days)

2.809/07

9.009/08

13.809/09

6.609/10

12.509/11

8.809/12

8.409/14

5.109/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
AD Fabric stains		5	177	5	8
BA Thread ends	2	15	142	4	13
ED Gathering crease	4	4	70	2	1
CC Skip stitch	2	1	56	2	2
EA Uneven seam allowance			50
Others (no detail)			41		4
EC Asymmetry	6	3	23
EA Unsmooth/puckering/bubbling	6		4	7

261746 OSIT · CS02 · Due 10/07 · 13d leftShipment Sample No result Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

11 reportsQC Inline

DHU 15.8%QC Endline9 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty3,000 / 3,000

PDF reports19

Last report09/23

Cross-stage findings

Not fixed: ED Gathering crease

Found 11 times (43 pcs, 09/14–09/22) in earlier stages; latest Pre-final (09/18) still has 2 major

Not fixed: AD Fabric stains

Found 8 times (15 pcs, 09/14–09/23) in earlier stages; latest Pre-final (09/18) still has 1 major

Not fixed: CB Broken stitch

Found 10 times (17 pcs, 09/15–09/23) in earlier stages; latest Pre-final (09/18) still has 7 major

Not fixed: CC Skip stitch

Found 17 times (84 pcs, 09/14–09/23) in earlier stages; latest Pre-final (09/18) still has 2 major

Missed in earlier stages: 1

IA 2nd operation issue (Pre-final 09/18): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 6; cannot compare across stages

Caught in earlier stages

EC Asymmetry (142), DB Run-off stitching (50), EA Unsmooth/puckering/bubbling (33), DJ Pleat (13), CE Broken seam (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	20.7%
QC Inline	11 reports	—	32.0%
QC Endline	9 days	—	15.8%
QA Inline	3 reports	3	38.5%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	11.2%

QC Endline daily DHU (last 10 days)

9.309/14

18.209/15

17.909/16

17.409/17

15.309/18

12.609/19

18.209/21

14.609/22

17.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	2	8	158	4		6
EC Asymmetry	1	15	126
CC Skip stitch		10	70	4		2
DB Run-off stitching			49	1
ED Gathering crease	4	5	33	1		2
EA Unsmooth/puckering/bubbling	4	17	9	3
CB Broken stitch	3	7		7	2	7
Others (no detail)	1		19	6

261971 RTMS · CP15 · Due 10/07 · 13d leftNo final Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 7.0%QC Endline9 days

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final2 reports

No reportFinal Random

Order/Ship qty1,800 / 1,800

PDF reports7

Last report09/17

Cross-stage findings

Not fixed: AD Fabric stains

Found 12 times (95 pcs, 09/09–09/18) in earlier stages; latest Pre-final (09/15) still has 2 major

Missed in earlier stages: 1

BC Sticker left (Pre-final 09/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

QC Endline data errors: 3

09/15 CP15 261971 (defective pcs 45 > defects 43), 09/16 CP15 261971 (defective pcs 57 > defects 56), 09/17 CP15 261971 (defective pcs 34 > defects 33)

Caught in earlier stages

ED Gathering crease (81), EA Unsmooth/puckering/bubbling (42), CC Skip stitch (17), EA Uneven seam allowance (17), DB Run-off stitching (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Endline	9 days	—	7.0%
QA Inline	4 reports	4	34.4%
Pre-final	2 reports	2	3.6%

QC Endline daily DHU (last 10 days)

3.809/09

6.209/10

9.509/11

4.409/12

3.709/14

8.309/15

10.309/16

10.309/17

7.009/18

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Pre-final
AD Fabric stains	5	88	2	6
ED Gathering crease	6	70	5
BA Thread ends	3	9	9	27
EA Unsmooth/puckering/bubbling		36	6
Others (no detail)		42
CC Skip stitch	1	12	4
EA Uneven seam allowance		17
DB Run-off stitching		7	3

261973 RTMS · CP14 · Due 10/07 · 13d leftShipment Sample No result Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 5.0%QC Endline7 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

No reportPre-final

No reportFinal Random

Order/Ship qty1,800 / 1,800

PDF reports6

Last report09/23

Cross-stage findings

Not fixed: AD Fabric stains

Found 11 times (192 pcs, 09/16–09/23) in earlier stages; latest Shipment Sample (09/17) still has 3 major

QA Inline DHU is 8.4× QC Endline

QA Inline DHU 42.2% vs QC Endline 5.0% (09/16–09/23, 7 days, 6495 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 2

09/17 CP14 261973 (defective pcs 43 > defects 34), 09/18 CP14 261973 (defective pcs 31 > defects 30)

Caught in earlier stages

BA Thread ends (34), ED Gathering crease (23), EC Asymmetry (9), EI Inaccurate/skewed stitching (7), CB Broken stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	90.0%
QC Endline	7 days	—	5.0%
QA Inline	2 reports	2	42.2%
Shipment Sample	2 reports	1	—

QC Endline daily DHU (last 10 days)

3.209/16

3.309/17

3.809/18

3.909/19

7.709/21

3.509/22

11.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Shipment Sample
AD Fabric stains	9	176	7	3
Others (no detail)		99
BA Thread ends	3	24	7
ED Gathering crease	1	21	1
EC Asymmetry	8		1
EI Inaccurate/skewed stitching	4		3
CB Broken stitch	3		2
CG Grinning			4

261292 LOGE · CB08/CB34 · Due 10/09 · 15d leftShipment Sample FAIL Latest Shipment Sample (09/17) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

16 reportsQC Inline

DHU 11.2%QC Endline9 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty4,000 / 4,000

PDF reports23

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/17) FAILED

11 major: AB Shading 1, Others (no detail) 1, Others (no detail) 1, EC Asymmetry 1, FA Wrong material 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1, CB Broken stitch 1, Others (no detail) 1, EC Asymmetry 1

Not fixed: EC Asymmetry

Found 31 times (51 pcs, 09/01–09/22) in earlier stages; latest Shipment Sample (09/17) still has 3 major

Not fixed: CB Broken stitch

Found 8 times (16 pcs, 09/07–09/23) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Not fixed: EI Inaccurate/skewed stitching

Found 3 times (4 pcs, 09/08–09/21) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (18 pcs, 09/08–09/21) in earlier stages; latest Shipment Sample (09/17) still has 1 major

Missed in earlier stages: 2

AB Shading (Shipment Sample 09/17), FA Wrong material (Shipment Sample 09/17): first found in later stages, never recorded before

3 defects recorded as 'Others' without detail

Shipment Sample 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 9); zero in QC Endline records

Caught in earlier stages

CG Grinning (68), CE Broken seam (51), CC Skip stitch (39), ED Gathering crease (29), BA Thread ends (27) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	16 reports	—	50.4%
QC Endline	9 days	—	11.2%
QA Inline	3 reports	3	43.8%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

2.509/09

7.509/11

10.009/12

6.009/14

30.009/15

15.309/18

6.709/19

12.009/22

15.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
CG Grinning		1	66		1
EC Asymmetry	4	9	25	3	10	3
CE Broken seam	1	2	33	13	2
CC Skip stitch		1	20	18
ED Gathering crease	1	1	25	2
BA Thread ends		1		23	3
DB Run-off stitching			20
EA Unsmooth/puckering/bubbling			10		8	1

261676 RGOR · CS12 · Due 10/09 · 15d leftShipment Sample FAIL Latest Shipment Sample (09/16) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

DHU 5.8%QC Endline11 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty3,165 / 3,165

PDF reports19

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/16) FAILED

14 major: EI Inaccurate/skewed stitching 1, AD Fabric stains 1, DC Join stitching 1, CA Thread tension 1, CB Broken stitch 1, EC Asymmetry 1, DI High-low/uneven 1, DC Join stitching 1, DJ Pleat 1, EC Asymmetry 1, DF Twisted seam/skewing 1, EC Asymmetry 1, CG Grinning 1, EI Inaccurate/skewed stitching 1

Not fixed: EC Asymmetry

Found 7 times (16 pcs, 09/12–09/21) in earlier stages; latest Shipment Sample (09/16) still has 3 major

Not fixed: DJ Pleat

Found 7 times (23 pcs, 09/12–09/21) in earlier stages; latest Shipment Sample (09/16) still has 1 major

Not fixed: AD Fabric stains

Found 6 times (21 pcs, 09/12–09/21) in earlier stages; latest Shipment Sample (09/16) still has 1 major

Not fixed: CB Broken stitch

Found 7 times (26 pcs, 09/14–09/23) in earlier stages; latest Shipment Sample (09/16) still has 1 major

Missed in earlier stages: 4

DC Join stitching (Shipment Sample 09/16), CA Thread tension (Shipment Sample 09/16), DI High-low/uneven (Shipment Sample 09/16), CG Grinning (Shipment Sample 09/16): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

DF Twisted seam/skewing 1, EI Inaccurate/skewed stitching 2 pcs (later stages total)

98 defects recorded as 'Others' without detail

1st Bundle 11, QC Inline 87; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 11); zero in QC Endline records

QC Endline data errors: 10

09/11 CS12 261676 (defective pcs 3 > defects 1), 09/12 CS12 261676 (defective pcs 10 > defects 4), 09/14 CS12 261676 (defective pcs 11 > defects 7), 09/15 CS12 261676 (defective pcs 30 > defects 14)…

Caught in earlier stages

BA Thread ends (71), ED Gathering crease (47), CC Skip stitch (46), DB Run-off stitching (39), CE Broken seam (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	28.9%
QC Inline	13 reports	—	0.0%
QC Endline	11 days	—	5.8%
QA Inline	3 reports	3	27.0%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

3.609/12

4.409/14

5.209/15

15.009/16

6.709/17

6.509/18

5.009/19

4.209/21

5.409/22

4.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
Others (no detail)	11	87	7
BA Thread ends	1	18	46	6
ED Gathering crease	6	9	24	8
CC Skip stitch	1	28	14	3
DB Run-off stitching	2	15	15	7
CB Broken stitch		19		7	1
DJ Pleat	2	18		3	1
AD Fabric stains	2		9	10	1

261677 RGOR · CS17 · Due 10/09 · 15d leftShipment Sample FAIL Latest Shipment Sample (09/16) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 15.9%QC Endline7 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty1,360 / 1,360

PDF reports9

Last report09/18

Cross-stage findings

Latest Shipment Sample (09/16) FAILED

9 major: BB Missing cut seam allowance 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, GA Missing bartack/button 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, DB Run-off stitching 1, DF Twisted seam/skewing 1

Not fixed: BA Thread ends

Found 13 times (114 pcs, 09/10–09/17) in earlier stages; latest Pre-final (09/18) still has 1 major

Not fixed: ED Gathering crease

Found 4 times (16 pcs, 09/12–09/16) in earlier stages; latest Pre-final (09/18) still has 1 major

Missed in earlier stages: 2

BB Missing cut seam allowance (Shipment Sample 09/16), DF Twisted seam/skewing (Shipment Sample 09/16): first found in later stages, never recorded before

QA Inline DHU is 2.6× QC Inline

QA Inline DHU 37.5% vs QC Inline 14.7%; QC Inline may be missing defects

Found earlier but still reached later stages: 5

EC Asymmetry 3, GA Missing bartack/button 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 4, DB Run-off stitching 1 pcs (later stages total)

Main QA defects never recorded by QC Endline: 2

CE Broken seam (QA 7), EA Unsmooth/puckering/bubbling (QA 5); zero in QC Endline records

Caught in earlier stages

CC Skip stitch (23), CB Broken stitch (16), CE Broken seam (14), DJ Pleat (11), CA Thread tension (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	3 reports	—	14.7%
QC Endline	7 days	—	15.9%
QA Inline	2 reports	2	37.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	4.8%

QC Endline daily DHU (last 10 days)

8.309/10

18.609/11

17.209/12

21.709/14

17.109/15

20.609/16

3.209/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	5	18	90	1		9
DB Run-off stitching		3	108		1
CC Skip stitch	4		16	3
EC Asymmetry	1	2	12	1	3
ED Gathering crease			16			1
CB Broken stitch	5	7		4
CE Broken seam	3	4		7
DJ Pleat	4	6		1

261225 DJLF · CS19 · Due 10/12 · 18d leftShipment Sample FAIL Latest Shipment Sample (08/25) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 8.4%QC Endline11 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports15

Last report09/10

Cross-stage findings

Latest Shipment Sample (08/25) FAILED

2 major: AD Fabric stains 1, CB Broken stitch 1

Not fixed: DJ Pleat

Found 12 times (20 pcs, 08/31–09/10) in earlier stages; latest Pre-final (09/10) still has 1 major

Not fixed: EC Asymmetry

Found 9 times (23 pcs, 08/31–09/10) in earlier stages; latest Pre-final (09/10) still has 6 major

Not fixed: ED Gathering crease

Found 8 times (25 pcs, 09/03–09/11) in earlier stages; latest Pre-final (09/10) still has 7 major

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 38.3% vs QC Inline 18.6%; QC Inline may be missing defects

Pre-final DHU is 2.0× QC Endline

Pre-final DHU 16.8% vs QC Endline 8.4% (08/31–09/11, 11 days, 2092 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

DF Twisted seam/skewing 2 pcs (later stages total)

12 defects recorded as 'Others' without detail

QC Inline 5, QA Inline 1, Pre-final 6; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

QC Endline data errors: 8

08/31 CS19 261225 (defective pcs 17 > defects 7), 09/01 CS19 261225 (defective pcs 53 > defects 19), 09/02 CS19 261225 (defective pcs 26 > defects 4), 09/03 CS19 261225 (defective pcs 33 > defects 13)…

Caught in earlier stages

CC Skip stitch (46), DI High-low/uneven (17), DB Run-off stitching (9), EI Inaccurate/skewed stitching (9), DK Twisted shoulder strap (9) did not reach later stages

Found before bulk production (Shipment Sample): 2

AD Fabric stains, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	7 reports	—	18.6%
QC Endline	11 days	—	8.4%
QA Inline	4 reports	4	38.3%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	16.8%

QC Endline daily DHU (last 10 days)

9.909/01

2.009/02

6.209/03

8.609/04

2.609/05

3.909/07

11.209/08

9.409/09

27.709/10

10.409/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	2	34	60	2		3
CC Skip stitch	1	5	39	1
Others (no detail)		5	27	1		6
AD Fabric stains		4	21	6	1	5
ED Gathering crease		2	21	2		7
EC Asymmetry	2	14		7		6
DJ Pleat	2	13		5		1
CB Broken stitch	5	7		6	1

261275 DJLF · CS19 · Due 10/12 · 18d leftNo final Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,465 / 2,465

PDF reports10

Last report08/25

Cross-stage findings

Not fixed: ED Gathering crease

Found 13 times (26 pcs, 08/15–08/22) in earlier stages; latest Pre-final (08/25) still has 2 major

Not fixed: AD Fabric stains

Found 7 times (16 pcs, 08/17–08/21) in earlier stages; latest Pre-final (08/25) still has 3 major

Missed in earlier stages: 1

CC Skip stitch (Pre-final 08/25): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CE Broken seam 2, CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

DI High-low/uneven (14), DJ Pleat (10), CG Grinning (7), EA Unsmooth/puckering/bubbling (7), DD Thread not straight/waving (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	26.0%
QC Inline	5 reports	—	25.8%
QA Inline	2 reports	2	26.6%
Pre-final	1 reports	1	7.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final
BA Thread ends	4	34	3	3
ED Gathering crease	8	15	3	2
AD Fabric stains	2	13	1	3
DI High-low/uneven	1	11	2
DJ Pleat	2	6	2
CG Grinning	2	5
EA Unsmooth/puckering/bubbling	2	3	2
DD Thread not straight/waving		7

261276 DJLF · CS02 · Due 10/12 · 18d leftFinal Random PASS Not fixed: EA Unsmooth/puckering/bubbling

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

DHU 15.4%QC Endline6 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,015 / 0

PDF reports12

Last report09/12

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (14 pcs, 09/07–09/11) in earlier stages; latest Shipment Sample (09/12) still has 1 major

Not fixed: AD Fabric stains

Found 7 times (115 pcs, 09/07–09/12) in earlier stages; latest Shipment Sample (09/12) still has 1 major

QA Inline DHU is 3.3× QC Inline

QA Inline DHU 42.2% vs QC Inline 12.8%; QC Inline may be missing defects

Found earlier but still reached later stages: 4

CB Broken stitch 1, CC Skip stitch 1, ED Gathering crease 1, BA Thread ends 5 pcs (later stages total)

9 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 7; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 5); zero in QC Endline records

Caught in earlier stages

EC Asymmetry (57), CG Grinning (6), DF Twisted seam/skewing (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	25.0%
QC Inline	5 reports	—	12.8%
QC Endline	6 days	—	15.4%
QA Inline	2 reports	2	42.2%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

11.309/07

15.609/08

17.409/09

15.209/10

13.109/11

23.009/12

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
AD Fabric stains		3	112		1	1
BA Thread ends		8	79	5		5
EC Asymmetry	8	4	43	2
ED Gathering crease	4	6	44			1
CC Skip stitch	1	4	35	2		1
EA Unsmooth/puckering/bubbling	4	8		2	1	2
Others (no detail)	2		3	7
CB Broken stitch	2			3		1

261277 DJLF · CS02 · Due 10/12 · 18d leftFinal Random PASS Not fixed: AD Fabric stains

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports1 no result

5 reportsQC Inline

DHU 16.0%QC Endline7 days

All FAILQA Inline2 reports

No resultShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,225 / 2,225

PDF reports14

Last report09/11

Cross-stage findings

Not fixed: AD Fabric stains

Found 17 times (114 pcs, 08/29–09/07) in earlier stages; latest Final Random (09/11) still has 4 major

QA Inline DHU is 3.1× QC Inline

QA Inline DHU 37.5% vs QC Inline 12.2%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (09/11): CB Broken stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 3

ED Gathering crease 4, EC Asymmetry 3, CF Pulling yarn 2 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 4, Final Random 1; cannot compare across stages

Duplicate report numbers

QGR2637218 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (45), DI High-low/uneven (11), DJ Pleat (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	2	42.0%
QC Inline	5 reports	—	12.2%
QC Endline	7 days	—	16.0%
QA Inline	2 reports	2	37.5%
Shipment Sample	1 reports	0	—
Pre-final	1 reports	1	12.8%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

2.408/29

18.808/31

17.509/01

17.109/02

16.209/03

18.309/05

9.409/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends	2	4	127	2	5	6
AD Fabric stains	6	12	95	1		4
ED Gathering crease	4	7	77	3	4
EC Asymmetry	2	7	33	2	3
CC Skip stitch	2	4	36	3
Others (no detail)	4		19			1
DI High-low/uneven	4	3		4
CB Broken stitch		4		3	2	1

261493 CHTE · CS19 · Due 10/12 · 18d leftShipment Sample No result Not fixed: AD Fabric stains

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

8 reportsQC Inline

DHU 10.1%QC Endline10 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty1,122 / 1,122

PDF reports17

Last report09/21

Cross-stage findings

Not fixed: AD Fabric stains

Found 9 times (31 pcs, 09/11–09/17) in earlier stages; latest Shipment Sample (09/21) still has 3 major

Missed in earlier stages: 1

CF Pulling yarn (Shipment Sample 09/21): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Shipment Sample (09/21): DF Twisted seam/skewing 1 (earlier 3 times), CC Skip stitch 1 (earlier 17 times)

Found earlier but still reached later stages: 4

ED Gathering crease 2, CB Broken stitch 1, BA Thread ends 5, AC Fabric hole 1 pcs (later stages total)

QC Endline data errors: 5

09/12 CS19 261493 (defective pcs 24 > defects 19), 09/15 CS19 261493 (defective pcs 45 > defects 33), 09/16 CS19 261493 (defective pcs 46 > defects 40), 09/18 CS19 261493 (defective pcs 41 > defects 35)…

Caught in earlier stages

EC Asymmetry (53), DB Run-off stitching (45), DD Thread not straight/waving (14), DI High-low/uneven (10), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	48.3%
QC Inline	8 reports	—	28.3%
QC Endline	10 days	—	10.1%
QA Inline	3 reports	3	31.2%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

5.609/11

12.209/12

10.009/14

9.409/15

10.309/16

8.509/17

7.809/18

11.109/19

16.509/21

10.309/22

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	2	46	123	4		5
CC Skip stitch	1	9	64	3	1
EC Asymmetry	9	36	4	4
DB Run-off stitching	1	4	38	2
AD Fabric stains	3	3	25		3	1
Others (no detail)			20
DD Thread not straight/waving	1	13
CB Broken stitch	1	7		5		1

261560 DJLF · CS07 · Due 10/12 · 18d leftShipment Sample FAIL Latest Shipment Sample (09/23) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 9.0%QC Endline7 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports12

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/23) FAILED

4 major: DI High-low/uneven 1, DB Run-off stitching 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 1

Not fixed: ED Gathering crease

Found 9 times (26 pcs, 09/16–09/23) in earlier stages; latest Shipment Sample (09/23) still has 1 major

Not fixed: DB Run-off stitching

Found 3 times (8 pcs, 09/19–09/22) in earlier stages; latest Shipment Sample (09/23) still has 1 major

Missed in earlier stages: 2

HA Poor pressing (Pre-final 09/19), EI Inaccurate/skewed stitching (Shipment Sample 09/23): first found in later stages, never recorded before

Pre-final DHU is 1.1× QC Endline

Pre-final DHU 9.6% vs QC Endline 9.0% (09/16–09/23, 7 days, 2016 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 4

CB Broken stitch 2, DI High-low/uneven 1, DF Twisted seam/skewing 9, BA Thread ends 10 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2; cannot compare across stages

QC Endline data errors: 4

09/16 CS07 261560 (defective pcs 12 > defects 10), 09/18 CS07 261560 (defective pcs 28 > defects 22), 09/21 CS07 261560 (defective pcs 34 > defects 31), 09/23 CS07 261560 (defective pcs 28 > defects 26)

Caught in earlier stages

CC Skip stitch (19), EA Unsmooth/puckering/bubbling (12), CE Broken seam (8), DJ Pleat (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	78.8%
QC Inline	6 reports	—	—
QC Endline	7 days	—	9.0%
QA Inline	2 reports	2	40.6%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	9.6%

QC Endline daily DHU (last 10 days)

6.009/16

7.709/17

8.809/18

11.009/19

8.609/21

12.509/22

7.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends			84	4		10
DF Twisted seam/skewing	12	50		3		9
Others (no detail)	1		50	2
ED Gathering crease	2		22	2	1
CB Broken stitch	2	12		3		2
CC Skip stitch	4	4	11
EA Unsmooth/puckering/bubbling	1	6	1	4
DB Run-off stitching		2	6		1

261569 DJLF · CS23 · Due 10/12 · 18d leftNo final Not fixed: CB Broken stitch

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 15.4%QC Endline8 days

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,300 / 2,300

PDF reports11

Last report09/18

Cross-stage findings

Not fixed: CB Broken stitch

Found 6 times (12 pcs, 09/11–09/17) in earlier stages; latest Pre-final (09/16) still has 4 major

Not fixed: DB Run-off stitching

Found 12 times (27 pcs, 09/11–09/17) in earlier stages; latest Pre-final (09/16) still has 2 major

Not fixed: ED Gathering crease

Found 10 times (80 pcs, 09/12–09/19) in earlier stages; latest Pre-final (09/16) still has 7 major

Not fixed: AC Fabric hole

Found 5 times (35 pcs, 09/11–09/18) in earlier stages; latest Pre-final (09/16) still has 1 major

Not fixed: CC Skip stitch

Found 8 times (83 pcs, 09/11–09/18) in earlier stages; latest Pre-final (09/16) still has 1 major

7 defects recorded as 'Others' without detail

QC Inline 4, Pre-final 3; cannot compare across stages

QC Endline data errors: 6

09/12 CS23 261569 (defective pcs 54 > defects 48), 09/15 CS23 261569 (defective pcs 87 > defects 69), 09/16 CS23 261569 (defective pcs 107 > defects 60), 09/17 CS23 261569 (defective pcs 110 > defects 77)…

Caught in earlier stages

CE Broken seam (28), EC Asymmetry (20), DF Twisted seam/skewing (18), DD Thread not straight/waving (18), AD Fabric stains (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	63.3%
QC Inline	6 reports	—	28.2%
QC Endline	8 days	—	15.4%
QA Inline	2 reports	2	28.1%
Pre-final	1 reports	1	14.4%

QC Endline daily DHU (last 10 days)

14.209/11

24.509/12

6.209/14

19.009/15

14.909/16

19.309/17

19.509/18

1.509/19

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends	4	29	85	3	7
ED Gathering crease		5	71	4	7
CC Skip stitch		3	80		1
Others (no detail)		4	70		3
AC Fabric hole			35		1
DB Run-off stitching	4	17	6		2
CE Broken seam			28
EC Asymmetry	2	10	6	2

261570 DJLF · CS22 · Due 10/12 · 18d leftShipment Sample FAIL Latest Shipment Sample (09/21) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 25.5%QC Endline7 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,600 / 2,600

PDF reports14

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/21) FAILED

4 major: CF Pulling yarn 1, EC Asymmetry 1, DI High-low/uneven 1, CB Broken stitch 1

Not fixed: EC Asymmetry

Found 23 times (56 pcs, 09/16–09/23) in earlier stages; latest Shipment Sample (09/21) still has 1 major

Not fixed: CF Pulling yarn

Found 3 times (3 pcs, 09/16–09/18) in earlier stages; latest Shipment Sample (09/21) still has 1 major

Not fixed: CB Broken stitch

Found 10 times (23 pcs, 09/16–09/23) in earlier stages; latest Shipment Sample (09/21) still has 1 major

Found earlier but still reached later stages: 4

DI High-low/uneven 1, CC Skip stitch 1, BA Thread ends 7, DJ Pleat 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

Pre-final 6; cannot compare across stages

Duplicate report numbers

QGR2641573 have multiple reports with different content

Caught in earlier stages

ED Gathering crease (108), DB Run-off stitching (106), AC Fabric hole (14), DD Thread not straight/waving (8), DF Twisted seam/skewing (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	7 reports	—	57.1%
QC Endline	7 days	—	25.5%
QA Inline	3 reports	3	37.5%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	11.2%

QC Endline daily DHU (last 10 days)

13.409/16

33.709/17

28.209/18

32.809/19

28.809/21

23.309/22

18.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	7	35	174	6		7
CC Skip stitch	1	2	123			1
ED Gathering crease	2		106
DB Run-off stitching		2	104
EC Asymmetry	9	23	14	10	1	6
DJ Pleat	3	16		5		1
CB Broken stitch	2	19		2	1
Others (no detail)			13			6

261571 DJLF · CS04 · Due 10/12 · 18d leftNo final Not fixed: DF Twisted seam/skewing

No reportPP Sample

No reportPilot Run

1/2 FAIL1st Bundle3 reports1 no result

4 reportsQC Inline

DHU 22.4%QC Endline6 days

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,100 / 2,100

PDF reports10

Last report09/23

Cross-stage findings

Not fixed: DF Twisted seam/skewing

Found 3 times (6 pcs, 09/17–09/23) in earlier stages; latest Pre-final (09/22) still has 5 major

Not fixed: ED Gathering crease

Found 5 times (23 pcs, 09/17–09/23) in earlier stages; latest Pre-final (09/22) still has 2 major

Not fixed: CB Broken stitch

Found 9 times (15 pcs, 09/17–09/23) in earlier stages; latest Pre-final (09/22) still has 2 major

Missed in earlier stages: 1

HA Poor pressing (Pre-final 09/22): first found in later stages, never recorded before

2 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1; cannot compare across stages

Caught in earlier stages

AD Fabric stains (111), CC Skip stitch (44), EC Asymmetry (43), DB Run-off stitching (36), DI High-low/uneven (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	1	76.7%
QC Inline	4 reports	—	—
QC Endline	6 days	—	22.4%
QA Inline	2 reports	2	34.4%
Pre-final	1 reports	1	12.0%

QC Endline daily DHU (last 10 days)

23.309/17

22.309/18

25.609/19

22.109/21

20.309/22

22.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends	2		111		5
AD Fabric stains	4	5	100	2
CC Skip stitch	3	2	34	5
EC Asymmetry	1	2	38	2
DB Run-off stitching	1	3	31	1
ED Gathering crease	1		21	1	2
CB Broken stitch	2	10		3	2
DF Twisted seam/skewing	5			1	5

260270 MKSC · CB20 · Due 10/14 · 20d leftFinal Random PASS Not fixed: EA Unsmooth/puckering/bubbling

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty2,000 / 593

PDF reports8

Last report08/18

Cross-stage findings

Not fixed: EA Unsmooth/puckering/bubbling

Found 6 times (11 pcs, 07/07–07/08) in earlier stages; latest Final Random (08/18) still has 4 major

Missed in earlier stages: 3

BB Missing cut seam allowance (Final Random 07/20), AD Fabric stains (Final Random 08/15), BA Thread ends (Final Random 08/18): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

ED Gathering crease 2 pcs (later stages total)

Caught in earlier stages

DJ Pleat (6), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	34.4%
QA Inline	1 reports	1	21.9%
Final Random	4 reports	0	3.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
EA Unsmooth/puckering/bubbling	10	1	4
DJ Pleat	6
DB Run-off stitching	6
DD Thread not straight/waving	4
CE Broken seam	2	2
ED Gathering crease		2	2
BA Thread ends			4
FB Material defect	3

261362 MKSC · CB04/CB17 · Due 10/14 · 20d leftShipment Sample FAIL Latest Shipment Sample (09/11) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 19.5%QC Endline4 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty1,000 / 1,000

PDF reports8

Last report09/21

Cross-stage findings

Latest Shipment Sample (09/11) FAILED

7 major: DI High-low/uneven 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, CE Broken seam 1, ED Gathering crease 1, EC Asymmetry 1, BB Missing cut seam allowance 1

QC Endline data errors: 1

09/18 CB17 261362-L (defective pcs 40 > defects 39)

Caught in earlier stages

CC Skip stitch (41), BA Thread ends (25), DB Run-off stitching (18), AD Fabric stains (13), CG Grinning (10) did not reach later stages

Found before bulk production (Shipment Sample): 6

DI High-low/uneven, EA Unsmooth/puckering/bubbling, EC Asymmetry, CE Broken seam, ED Gathering crease, BB Missing cut seam allowance: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	88.5%
QC Inline	4 reports	—	35.0%
QC Endline	4 days	—	19.5%
QA Inline	1 reports	1	46.9%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

13.809/17

16.009/18

33.009/19

19.409/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
EC Asymmetry	8	31	35	2	2
ED Gathering crease		2	45	4	1
CC Skip stitch	3	3	35
CE Broken seam	2		26		1
BA Thread ends	1	6	18
DB Run-off stitching			18
Others (no detail)			14
AD Fabric stains		6	7

261504 LOGE · CP05 · Due 10/14 · 20d leftShipment Sample FAIL Latest Shipment Sample (09/17) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 6.8%QC Endline4 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports6

Last report09/18

Cross-stage findings

Latest Shipment Sample (09/17) FAILED

6 major: EI Inaccurate/skewed stitching 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1, CB Broken stitch 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: EC Asymmetry

Found 7 times (11 pcs, 09/16–09/18) in earlier stages; latest Shipment Sample (09/17) still has 3 major

Not fixed: EI Inaccurate/skewed stitching

Found 3 times (5 pcs, 09/16–09/17) in earlier stages; latest Shipment Sample (09/17) still has 2 major

Not fixed: CB Broken stitch

Found 4 times (6 pcs, 09/17–09/18) in earlier stages; latest Shipment Sample (09/17) still has 1 major

QA Inline DHU is 5.5× QC Endline

QA Inline DHU 37.5% vs QC Endline 6.8% (09/17–09/21, 4 days, 2420 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 6); zero in QC Endline records

Caught in earlier stages

AD Fabric stains (62), BA Thread ends (47), ED Gathering crease (37), CC Skip stitch (35), EA Unsmooth/puckering/bubbling (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	100.0%
QC Inline	1 reports	—	48.0%
QC Endline	4 days	—	6.8%
QA Inline	1 reports	1	37.5%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

3.909/17

5.609/18

14.409/19

3.009/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
AD Fabric stains	2	5	10	42	3
BA Thread ends		5		40	2
ED Gathering crease	1	4	2	27	3
CC Skip stitch		1	8	26
EC Asymmetry	1	7			3	3
EA Unsmooth/puckering/bubbling		1		11
Others (no detail)				10
AC Fabric hole				8

261508 LOGE · CP09/CP16 · Due 10/14 · 20d leftShipment Sample FAIL Latest Shipment Sample (09/22) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle3 reports

4 reportsQC Inline

DHU 3.1%QC Endline7 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,000 / 5,000

PDF reports10

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/22) FAILED

7 major: EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1

Not fixed: EC Asymmetry

Found 17 times (43 pcs, 09/15–09/23) in earlier stages; latest Shipment Sample (09/22) still has 6 major

Missed in earlier stages: 1

EI Inaccurate/skewed stitching (Shipment Sample 09/22): first found in later stages, never recorded before

QC Endline data errors: 3

09/19 CP10 261508-3 (defective pcs 9 > defects 3), 09/21 CP08 261508-3 (defective pcs 10 > defects 7), 09/23 CP10 261508-3 (defective pcs 10 > defects 7)

Caught in earlier stages

BA Thread ends (77), CC Skip stitch (68), ED Gathering crease (36), DB Run-off stitching (19), DJ Pleat (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	3 reports	3	65.0%
QC Inline	4 reports	—	86.0%
QC Endline	7 days	—	3.1%
QA Inline	1 reports	1	12.5%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

1.009/16

9.109/17

2.809/18

2.409/19

2.309/21

7.809/22

2.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends		7	3	65	2
CC Skip stitch		3	5	60
EC Asymmetry	3	12	27	1		6
ED Gathering crease				36
Others (no detail)				32
DB Run-off stitching		1	6	12
DJ Pleat	1	5	9
DF Twisted seam/skewing			13

261834 LOGE · CB01/CB11/CB12 · Due 10/16 · 22d leftFinal Random PASS Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

25 reportsQC Inline

DHU 5.9%QC Endline8 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty25,970 / 25,970

PDF reports33

Last report09/23

Cross-stage findings

Not fixed: ED Gathering crease

Found 23 times (85 pcs, 09/16–09/23) in earlier stages; latest Final Random (09/21) still has 5 major

Not fixed: AD Fabric stains

Found 37 times (312 pcs, 09/16–09/23) in earlier stages; latest Final Random (09/21) still has 4 major

QA Inline DHU is 5.7× QC Endline

QA Inline DHU 33.6% vs QC Endline 5.9% (09/02–09/23, 8 days, 13802 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/21): AC Fabric hole 1 (earlier 10 times)

QC Endline data errors: 7

09/17 CB12 261834-S1 (defective pcs 46 > defects 35), 09/17 CB11 261834-S1 (defective pcs 14 > defects 12), 09/18 CB12 261834-S1 (defective pcs 40 > defects 38), 09/21 CB12 261834-S1 (defective pcs 65 > defects 59)…

Caught in earlier stages

EC Asymmetry (74), DB Run-off stitching (65), CE Broken seam (62), CC Skip stitch (51), EA Unsmooth/puckering/bubbling (31) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	79.5%
QC Inline	25 reports	—	36.9%
QC Endline	8 days	—	5.9%
QA Inline	4 reports	4	33.6%
Final Random	1 reports	0	3.2%

QC Endline daily DHU (last 10 days)

0.809/02

6.509/16

10.009/17

8.009/18

5.309/19

5.909/21

4.909/22

4.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	5	22	332	4	5
AD Fabric stains		36	270	6	4
ED Gathering crease	2	16	65	2	5
EC Asymmetry	5	61	6	2
DB Run-off stitching		20	45
CE Broken seam	2	46	12	2
CC Skip stitch		14	37
AC Fabric hole			40		1

261489 CHTE · CP15/CS15 · Due 10/19 · 25d leftNo final Not fixed: ED Gathering crease

No reportPP Sample

No reportPilot Run

2/3 FAIL1st Bundle3 reports

8 reportsQC Inline

DHU 14.8%QC Endline10 days

All FAILQA Inline2 reports

No reportShipment Sample

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,607 / 2,607

PDF reports14

Last report09/23

Cross-stage findings

Not fixed: ED Gathering crease

Found 17 times (82 pcs, 09/12–09/23) in earlier stages; latest Pre-final (09/16) still has 6 major

Not fixed: DJ Pleat

Found 12 times (27 pcs, 09/12–09/23) in earlier stages; latest Pre-final (09/16) still has 4 major

Not fixed: CC Skip stitch

Found 11 times (79 pcs, 09/12–09/23) in earlier stages; latest Pre-final (09/16) still has 2 major

Not fixed: AD Fabric stains

Found 3 times (7 pcs, 09/12–09/23) in earlier stages; latest Pre-final (09/16) still has 2 major

Duplicate report numbers

QGR2640248 have multiple reports with different content

Caught in earlier stages

CB Broken stitch (36), DB Run-off stitching (25), DI High-low/uneven (19), CA Thread tension (10), CF Pulling yarn (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	2	45.0%
QC Inline	8 reports	—	37.0%
QC Endline	10 days	—	14.8%
QA Inline	2 reports	2	53.1%
Pre-final	1 reports	1	11.2%

QC Endline daily DHU (last 10 days)

18.909/12

13.209/14

11.409/15

13.909/16

14.109/17

12.109/18

29.509/19

13.009/21

15.309/22

16.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends	2		151	6	11
ED Gathering crease	2	8	67	5	6
CC Skip stitch		2	77		2
CB Broken stitch	4	30		2
DJ Pleat	2	24		1	4
DB Run-off stitching	1	12	12
DI High-low/uneven	2	11		6
CA Thread tension		10

261513 GECL · CS16/CS17/CS27 · Due 10/21 · 27d leftFinal Random FAIL Latest Final Random (09/16) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

32 reportsQC Inline

DHU 8.6%QC Endline18 days

All FAILQA Inline4 reports

No resultShipment Sample1 reports

All FAILPre-final1 reports

All FAILFinal Random1 reports

Order/Ship qty14,060 / 14,060

PDF reports41

Last report09/23

Cross-stage findings

Latest Final Random (09/16) FAILED

PDF QGR2640953 has no defect details; only the file name shows FAIL

1 later-stage PDF report(s) blank

Final Random 09/16 QGR2640953 (FAIL); please check if the report was completed

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 54.7% vs QC Inline 30.5%; QC Inline may be missing defects

QA Inline DHU is 6.4× QC Endline

QA Inline DHU 54.7% vs QC Endline 8.6% (09/03–09/23, 18 days, 11732 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 32.0%

Recurring in small numbers: 3

Latest Shipment Sample (09/16): EA Unsmooth/puckering/bubbling 1 (earlier 36 times), DF Twisted seam/skewing 1 (earlier 8 times), ED Gathering crease 1 (earlier 60 times)

Found earlier but still reached later stages: 3

DJ Pleat 3, DD Thread not straight/waving 3, BA Thread ends 3 pcs (later stages total)

9 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 7; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 18); zero in QC Endline records

QC Endline data errors: 3

09/05 CS16 261513 (defective pcs 25 > defects 20), 09/14 CS16 261513 (defective pcs 31 > defects 28), 09/22 CS16 261513 (defective pcs 15 > defects 12)

Caught in earlier stages

DB Run-off stitching (53), CB Broken stitch (51), DA Exceed seam allowance (22), DI High-low/uneven (19), CA Thread tension (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	32 reports	—	30.5%
QC Endline	18 days	—	8.6%
QA Inline	4 reports	4	54.7%
Shipment Sample	1 reports	0	—
Pre-final	1 reports	1	32.0%
Final Random	1 reports	1	0.0%

QC Endline daily DHU (last 10 days)

7.909/12

9.709/14

8.209/15

8.409/16

7.009/17

6.909/18

9.509/19

8.409/21

6.509/22

5.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends		101	485	8		3
ED Gathering crease	2	67	257	9	1	2
CC Skip stitch		9	213	1	1
EA Unsmooth/puckering/bubbling	6	79	8	3	1	3
CG Grinning		42		12	1	3
EC Asymmetry	2	35		16	2
DJ Pleat	1	48		3		3
DB Run-off stitching	3	32	18

261515 GECL · CS10/CS23 · Due 10/21 · 27d leftShipment Sample No result Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

16 reportsQC Inline

DHU 16.1%QC Endline16 days

All FAILQA Inline2 reports

No resultShipment Sample4 reports

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty9,600 / 9,600

PDF reports24

Last report09/23

Cross-stage findings

Not fixed: EC Asymmetry

Found 13 times (39 pcs, 09/07–09/23) in earlier stages; latest Shipment Sample (09/18) still has 3 major

Missed in earlier stages: 2

DD Thread not straight/waving (Shipment Sample 09/12), BD Snagging (Pre-final 09/15): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Shipment Sample (09/18): CB Broken stitch 2 (earlier 10 times)

Found earlier but still reached later stages: 8

DF Twisted seam/skewing 3, DE Cut to broken 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 1, BA Thread ends 3, AC Fabric hole 1, CF Pulling yarn 2, BB Missing cut seam allowance 1 pcs (later stages total)

8 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 5, Shipment Sample 1; cannot compare across stages

QC Endline data errors: 4

09/07 CS23 261515 (defective pcs 84 > defects 77), 09/08 CS23 261515 (defective pcs 110 > defects 100), 09/09 CS23 261515 (defective pcs 95 > defects 68), 09/10 CS23 261515 (defective pcs 63 > defects 42)

Duplicate report numbers

QGR2640628 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (217), DB Run-off stitching (105), EA Unsmooth/puckering/bubbling (53), CE Broken seam (34), DJ Pleat (18) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	16 reports	—	71.2%
QC Endline	16 days	—	16.1%
QA Inline	2 reports	2	62.5%
Shipment Sample	4 reports	0	—
Pre-final	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

23.309/12

9.809/14

26.309/15

23.209/16

21.809/17

9.109/18

12.109/19

11.909/21

13.909/22

10.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends		97	861	7		3
CC Skip stitch		4	213
DB Run-off stitching		17	88
ED Gathering crease		19	82		1
Others (no detail)	2		88	5	1
EA Unsmooth/puckering/bubbling		51		2
AC Fabric hole		15	32	1		1
EC Asymmetry		30	1	8	3

261516 GECL · CS13 · Due 10/21 · 27d leftShipment Sample FAIL Latest Shipment Sample (09/08) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 9.5%QC Endline8 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty9,600 / 9,600

PDF reports17

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/08) FAILED

6 major: EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1, BD Snagging 1, EC Asymmetry 1, ED Gathering crease 1

Missed in earlier stages: 1

AD Fabric stains (Pre-final 09/21): first found in later stages, never recorded before

QA Inline DHU is 7.9× QC Endline

QA Inline DHU 75.0% vs QC Endline 9.5% (09/15–09/23, 8 days, 5480 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Pre-final (09/21): BA Thread ends 1 (earlier 15 times)

Found earlier but still reached later stages: 1

CF Pulling yarn 4 pcs (later stages total)

89 defects recorded as 'Others' without detail

1st Bundle 12, QC Inline 72, QA Inline 5; cannot compare across stages

QC Endline data errors: 3

09/21 CS13 261516 (defective pcs 78 > defects 73), 09/22 CS13 261516 (defective pcs 87 > defects 81), 09/23 CS13 261516 (defective pcs 86 > defects 85)

Caught in earlier stages

CC Skip stitch (58), CB Broken stitch (33), AC Fabric hole (29), DB Run-off stitching (24), CE Broken seam (12) did not reach later stages

Found before bulk production (Shipment Sample): 5

EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling, ED Gathering crease, BD Snagging, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	6.9%
QC Inline	12 reports	—	0.0%
QC Endline	8 days	—	9.5%
QA Inline	1 reports	1	75.0%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	3.5%

QC Endline daily DHU (last 10 days)

5.809/15

8.109/16

9.509/17

9.009/18

17.509/19

8.109/21

9.009/22

9.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	4	17	316	2		3
ED Gathering crease	3	16	102		2
Others (no detail)	12	72	1	5
CC Skip stitch		4	54
CB Broken stitch	4	26		3
AC Fabric hole	1	3	25
DB Run-off stitching		4	20
CE Broken seam	5	4		3

262151 OSIT · CS06 · Due 10/21 · 27d leftNo final Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

5 reportsQC Inline

DHU 10.8%QC Endline4 days

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty6,200 / 6,200

PDF reports9

Last report09/23

Cross-stage findings

Not fixed: EC Asymmetry

Found 15 times (76 pcs, 09/19–09/23) in earlier stages; latest Pre-final (09/23) still has 4 major

Missed in earlier stages: 2

AB Shading (Pre-final 09/23), IA 2nd operation issue (Pre-final 09/23): first found in later stages, never recorded before

QA Inline DHU is 2.3× QC Inline

QA Inline DHU 34.4% vs QC Inline 15.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Pre-final (09/23): CB Broken stitch 1 (earlier 4 times)

38 defects recorded as 'Others' without detail

1st Bundle 5, QC Inline 28, QA Inline 5; cannot compare across stages

Caught in earlier stages

ED Gathering crease (87), EA Uneven seam allowance (33), CC Skip stitch (26), EA Unsmooth/puckering/bubbling (24), DB Run-off stitching (21) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	120.0%
QC Inline	5 reports	—	15.0%
QC Endline	4 days	—	10.8%
QA Inline	1 reports	1	34.4%
Pre-final	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

4.609/19

11.409/21

11.409/22

11.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
Others (no detail)	5	28	154	5
BA Thread ends		8	137		4
ED Gathering crease	10	2	75
EC Asymmetry	4	20	50	2	4
EA Uneven seam allowance			33
CC Skip stitch			26
EA Unsmooth/puckering/bubbling		3	20	1
DB Run-off stitching			21

260757 RGOR · CB18/CB19/CB23 · Due 10/30 · 36d leftShipment Sample FAIL Latest Shipment Sample (09/14) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

47 reportsQC Inline

DHU 6.4%QC Endline21 days

All FAILQA Inline11 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty10,555 / 10,555

PDF reports61

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/14) FAILED

18 major: EC Asymmetry 1, EI Inaccurate/skewed stitching 1, AD Fabric stains 1, EA Unsmooth/puckering/bubbling 1, CG Grinning 1, DB Run-off stitching 1, CB Broken stitch 1, AD Fabric stains 1, DJ Pleat 1, EC Asymmetry 1, EC Asymmetry 1, GA Missing bartack/button 1, AD Fabric stains 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, DJ Pleat 1, EC Asymmetry 1

Not fixed: AD Fabric stains

Found 15 times (74 pcs, 08/28–09/23) in earlier stages; latest Shipment Sample (09/14) still has 3 major

Not fixed: DJ Pleat

Found 42 times (142 pcs, 08/28–09/23) in earlier stages; latest Shipment Sample (09/14) still has 2 major

Not fixed: EC Asymmetry

Found 48 times (208 pcs, 08/28–09/21) in earlier stages; latest Shipment Sample (09/14) still has 6 major

Not fixed: CB Broken stitch

Found 50 times (143 pcs, 08/28–09/23) in earlier stages; latest Shipment Sample (09/14) still has 1 major

Not fixed: EI Inaccurate/skewed stitching

Found 19 times (42 pcs, 08/28–09/23) in earlier stages; latest Shipment Sample (09/14) still has 1 major

Not fixed: CG Grinning

Found 20 times (66 pcs, 08/28–09/23) in earlier stages; latest Shipment Sample (09/14) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 14 times (46 pcs, 08/28–09/21) in earlier stages; latest Shipment Sample (09/14) still has 2 major

Not fixed: DB Run-off stitching

Found 30 times (149 pcs, 09/01–09/23) in earlier stages; latest Shipment Sample (09/14) still has 1 major

QA Inline DHU is 7.1× QC Endline

QA Inline DHU 45.2% vs QC Endline 6.4% (08/28–09/23, 21 days, 21165 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 1

GA Missing bartack/button 1 pcs (later stages total)

7 defects recorded as 'Others' without detail

QC Inline 2, QA Inline 5; cannot compare across stages

QC Endline data errors: 11

09/08 CB19 260757-S1 (defective pcs 57 > defects 30), 09/10 CB19 260757-S1 (defective pcs 51 > defects 30), 09/11 CB19 260757-S1 (defective pcs 93 > defects 70), 09/15 CB19 260757-L1 (defective pcs 37 > defects 30)…

Caught in earlier stages

BA Thread ends (636), CC Skip stitch (174), ED Gathering crease (134), CE Broken seam (110), AC Fabric hole (72) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	89.3%
QC Inline	47 reports	—	48.3%
QC Endline	21 days	—	6.4%
QA Inline	11 reports	11	45.2%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

2.209/12

8.009/14

12.109/15

4.109/16

7.509/17

6.609/18

19.409/19

5.509/21

12.709/22

6.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	2	29	589	16
EC Asymmetry	4	68	119	17	6
CC Skip stitch		7	166	1
Others (no detail)		2	147	5
DB Run-off stitching		49	96	4	1
DJ Pleat	2	119		21	2
CB Broken stitch		127		16	1
ED Gathering crease		11	114	9

260760 RGOR · CS25/CS26 · Due 10/30 · 36d leftShipment Sample FAIL Latest Shipment Sample (09/12) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

21 reportsQC Inline

DHU 10.3%QC Endline23 days

All FAILQA Inline6 reports

All FAILShipment Sample1 reports

2/3 FAILPre-final3 reports

No reportFinal Random

Order/Ship qty4,345 / 4,345

PDF reports33

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/12) FAILED

26 major: AD Fabric stains 1, Others (no detail) 1, Others (no detail) 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, CG Grinning 1, BB Missing cut seam allowance 1, EA Unsmooth/puckering/bubbling 1, DJ Pleat 1, EC Asymmetry 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1, DJ Pleat 1, ED Gathering crease 1, CG Grinning 1, EI Inaccurate/skewed stitching 1, DJ Pleat 1, CB Broken stitch 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1, GB Missing sewing operation 1

Not fixed: BB Missing cut seam allowance

Found 8 times (21 pcs, 08/29–09/21) in earlier stages; latest Pre-final (09/19) still has 4 major

Not fixed: DJ Pleat

Found 20 times (56 pcs, 08/29–09/23) in earlier stages; latest Pre-final (09/19) still has 1 major

Not fixed: DB Run-off stitching

Found 35 times (370 pcs, 08/31–09/23) in earlier stages; latest Pre-final (09/19) still has 1 major

Not fixed: CE Broken seam

Found 12 times (46 pcs, 08/31–09/23) in earlier stages; latest Pre-final (09/19) still has 1 major

Not fixed: DD Thread not straight/waving

Found 3 times (4 pcs, 09/05–09/22) in earlier stages; latest Pre-final (09/19) still has 1 major

Missed in earlier stages: 2

AD Fabric stains (Shipment Sample 09/12), AC Fabric hole (Pre-final 09/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 7

EC Asymmetry 7, CB Broken stitch 5, EA Unsmooth/puckering/bubbling 7, ED Gathering crease 1, EI Inaccurate/skewed stitching 3, CG Grinning 2, GB Missing sewing operation 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

Shipment Sample 2; cannot compare across stages

QC Endline data errors: 1

09/16 CS26 260760-S (defective pcs 61 > defects 49)

Caught in earlier stages

CC Skip stitch (573), DI High-low/uneven (20), CA Thread tension (16), DA Exceed seam allowance (15), DE Cut to broken (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.0%
QC Inline	21 reports	—	31.6%
QC Endline	23 days	—	10.3%
QA Inline	6 reports	6	34.9%
Shipment Sample	1 reports	1	—
Pre-final	3 reports	2	3.3%

QC Endline daily DHU (last 10 days)

13.909/12

27.309/14

12.409/15

5.209/16

11.809/17

5.609/18

7.209/19

7.309/21

5.409/22

6.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	1	17	691	11		25
CC Skip stitch		5	565	3
DB Run-off stitching		35	331	4		1
ED Gathering crease	3	6	72	1	1
EC Asymmetry	9	41	10	13	7
CB Broken stitch	3	66		5	1	4
DJ Pleat	3	47		6	3	2
CE Broken seam		24	19	3		1

260763 RGOR · CB21/CB23 · Due 10/30 · 36d leftShipment Sample FAIL Latest Shipment Sample (09/01) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports1 no result

19 reportsQC Inline

DHU 12.6%QC Endline22 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty5,210 / 5,210

PDF reports26

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/01) FAILED

28 major: FA Wrong material 1, FA Wrong material 1, FC Wrong label 1, FC Wrong label 1, FC Wrong label 1, FC Wrong label 1, ED Gathering crease 1, EI Inaccurate/skewed stitching 1, DB Run-off stitching 1, GB Missing sewing operation 1, EA Unsmooth/puckering/bubbling 1, GB Missing sewing operation 1, ED Gathering crease 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 1, GB Missing sewing operation 1, EA Unsmooth/puckering/bubbling 1, AD Fabric stains 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 1, FA Wrong material 1, Others (no detail) 1, EC Asymmetry 1

Not fixed: EC Asymmetry

Found 43 times (304 pcs, 08/26–09/23) in earlier stages; latest Shipment Sample (09/01) still has 3 major

Not fixed: DB Run-off stitching

Found 16 times (41 pcs, 08/26–09/17) in earlier stages; latest Shipment Sample (09/01) still has 1 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (18 pcs, 08/26–09/23) in earlier stages; latest Shipment Sample (09/01) still has 5 major

Missed in earlier stages: 5

FA Wrong material (Shipment Sample 09/01), FC Wrong label (Shipment Sample 09/01), ED Gathering crease (Shipment Sample 09/01), GB Missing sewing operation (Shipment Sample 09/01), AD Fabric stains (Shipment Sample 09/01): first found in later stages, never recorded before

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 5 pcs (later stages total)

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 6); zero in QC Endline records

Caught in earlier stages

BA Thread ends (782), DA Exceed seam allowance (51), CB Broken stitch (49), DE Cut to broken (19), CE Broken seam (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	2	97.0%
QC Inline	19 reports	—	32.8%
QC Endline	22 days	—	12.6%
QA Inline	3 reports	3	39.6%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

32.309/11

10.809/12

11.309/14

20.009/15

6.809/16

16.409/17

11.109/19

18.009/21

15.109/22

15.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	3	21	753	5
EC Asymmetry	4	49	245	6	3
Others (no detail)			293		1
DA Exceed seam allowance	3	48
CB Broken stitch	2	43		4
DB Run-off stitching	2	36		3	1
EA Unsmooth/puckering/bubbling	3	14		1	5
DE Cut to broken		19

260764 RGOR · CS21 · Due 10/30 · 36d leftFinal Random PASS Not fixed: EC Asymmetry

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

20 reportsQC Inline

DHU 10.2%QC Endline19 days

All FAILQA Inline8 reports

All FAILShipment Sample1 reports

1/2 FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty4,910 / 4,910

PDF reports34

Last report09/23

Cross-stage findings

Not fixed: EC Asymmetry

Found 17 times (25 pcs, 09/01–09/23) in earlier stages; latest Shipment Sample (09/19) still has 3 major

Not fixed: EA Unsmooth/puckering/bubbling

Found 5 times (6 pcs, 09/01–09/23) in earlier stages; latest Shipment Sample (09/19) still has 1 major

Not fixed: DB Run-off stitching

Found 28 times (129 pcs, 09/01–09/23) in earlier stages; latest Shipment Sample (09/19) still has 1 major

Not fixed: AD Fabric stains

Found 5 times (27 pcs, 09/16–09/23) in earlier stages; latest Shipment Sample (09/19) still has 1 major

Found earlier but still reached later stages: 6

BB Missing cut seam allowance 6, ED Gathering crease 1, BA Thread ends 19, AC Fabric hole 1, EI Inaccurate/skewed stitching 1, GA Missing bartack/button 1 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

QC Endline data errors: 1

09/15 CS21 260764 (defective pcs 72 > defects 59)

Caught in earlier stages

CC Skip stitch (232), CB Broken stitch (87), CG Grinning (31), CE Broken seam (23), DD Thread not straight/waving (20) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	77.5%
QC Inline	20 reports	—	29.2%
QC Endline	19 days	—	10.2%
QA Inline	8 reports	8	35.2%
Shipment Sample	1 reports	1	—
Pre-final	2 reports	1	3.2%
Final Random	1 reports	0	2.0%

QC Endline daily DHU (last 10 days)

10.509/12

13.209/14

12.709/15

7.709/16

8.309/17

9.509/18

8.509/19

11.709/21

8.509/22

13.909/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	5	50	507	4		14	5
CC Skip stitch		21	205	6
DB Run-off stitching	1	15	111	2	1
ED Gathering crease	2	33	88	3			1
CB Broken stitch	4	75		8
DJ Pleat	2	34		3	1	2	2
CG Grinning		27		4
AD Fabric stains		2	21	4	1	2

260765 RGOR · CP11/CP12/CP19… · Due 10/30 · 36d leftFinal Random FAIL Latest Final Random (09/22) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

23 reportsQC Inline

DHU 4.1%QC Endline16 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

1/3 FAILFinal Random3 reports

Order/Ship qty10,435 / 10,435

PDF reports33

Last report09/22

Cross-stage findings

Latest Final Random (09/22) FAILED

12 major: GA Missing bartack/button 2, DE Cut to broken 1, CE Broken seam 1, CB Broken stitch 3, CC Skip stitch 2, AD Fabric stains 3

Not fixed: AD Fabric stains

Found 25 times (124 pcs, 09/05–09/18) in earlier stages; latest Final Random (09/22) still has 3 major

Not fixed: CC Skip stitch

Found 67 times (619 pcs, 09/05–09/23) in earlier stages; latest Final Random (09/22) still has 2 major

Not fixed: CE Broken seam

Found 19 times (30 pcs, 09/05–09/22) in earlier stages; latest Final Random (09/22) still has 1 major

Not fixed: DE Cut to broken

Found 5 times (11 pcs, 09/05–09/19) in earlier stages; latest Final Random (09/22) still has 1 major

Not fixed: CB Broken stitch

Found 14 times (31 pcs, 09/07–09/19) in earlier stages; latest Final Random (09/22) still has 3 major

QA Inline DHU is 9.1× QC Endline

QA Inline DHU 37.5% vs QC Endline 4.1% (09/05–09/23, 16 days, 61787 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 14

09/05 CP20 260765-S (defective pcs 30 > defects 6), 09/07 CP20 260765-S (defective pcs 54 > defects 51), 09/08 CP20 260765-L (defective pcs 18 > defects 9), 09/09 CP20 260765-S (defective pcs 54 > defects 50)…

Caught in earlier stages

ED Gathering crease (250), EA Uneven seam allowance (47), BD Snagging (39), DJ Pleat (33), AC Fabric hole (23) did not reach later stages

Found before bulk production (Shipment Sample): 5

EC Asymmetry, GA Missing bartack/button, CG Grinning, DB Run-off stitching, CF Pulling yarn: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	90.0%
QC Inline	23 reports	—	46.8%
QC Endline	16 days	—	4.1%
QA Inline	3 reports	3	37.5%
Shipment Sample	1 reports	1	—
Final Random	3 reports	1	2.4%

QC Endline daily DHU (last 10 days)

3.609/12

4.409/14

2.709/15

3.809/16

4.709/17

4.709/18

3.109/19

4.709/21

7.109/22

5.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	11	284	1118	11		36
CC Skip stitch	6	11	602			2
ED Gathering crease	1		247	2
DB Run-off stitching		5	215		1
Others (no detail)			193
AD Fabric stains	4	23	97			5
EC Asymmetry	6	37	2	7	5
EA Uneven seam allowance			47

260767 RGOR · CP08/CP10 · Due 10/30 · 36d leftShipment Sample FAIL Latest Shipment Sample (09/02) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

15 reportsQC Inline

DHU 8.7%QC Endline15 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty7,605 / 7,605

PDF reports23

Last report09/21

Cross-stage findings

Latest Shipment Sample (09/02) FAILED

12 major: ED Gathering crease 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1, AD Fabric stains 1, EC Asymmetry 1, GA Missing bartack/button 1, EC Asymmetry 1, ED Gathering crease 1, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 1

QC Endline data errors: 7

09/08 CP08 260767 (defective pcs 88 > defects 56), 09/16 CP08 260767 (defective pcs 112 > defects 101), 09/17 CP08 260767 (defective pcs 72 > defects 59), 09/19 CP08 260767 (defective pcs 64 > defects 60)…

Duplicate report numbers

QGR2639012 have multiple reports with different content

Caught in earlier stages

BA Thread ends (844), CC Skip stitch (413), EA Uneven seam allowance (175), DA Exceed seam allowance (52), DB Run-off stitching (41) did not reach later stages

Found before bulk production (Shipment Sample): 6

ED Gathering crease, EI Inaccurate/skewed stitching, EC Asymmetry, EA Unsmooth/puckering/bubbling, AD Fabric stains, GA Missing bartack/button: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	80.0%
QC Inline	15 reports	—	35.4%
QC Endline	15 days	—	8.7%
QA Inline	4 reports	4	43.0%
Shipment Sample	1 reports	1	—

QC Endline daily DHU (last 10 days)

12.109/12

9.309/14

9.009/15

9.809/16

7.609/17

9.609/18

8.909/19

10.609/21

8.309/22

7.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	6	71	762	5
AD Fabric stains	1	31	392	13	1
CC Skip stitch	1	1	401	10
ED Gathering crease	10	11	221	3	2
EA Uneven seam allowance			175
Others (no detail)			144
EC Asymmetry	2	7	72	1	5
EA Unsmooth/puckering/bubbling	7	3	60	8	2

261529 GECL · CP04 · Due 11/04 · 41d leftShipment Sample FAIL Latest Shipment Sample (09/22) FAILED

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 13.2%QC Endline11 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty11,840 / 11,840

PDF reports9

Last report09/22

Cross-stage findings

Latest Shipment Sample (09/22) FAILED

4 major: EC Asymmetry 1, EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1

Not fixed: EA Unsmooth/puckering/bubbling

Found 7 times (42 pcs, 09/11–09/16) in earlier stages; latest Shipment Sample (09/22) still has 1 major

Not fixed: ED Gathering crease

Found 13 times (122 pcs, 09/11–09/23) in earlier stages; latest Shipment Sample (09/22) still has 1 major

Not fixed: EC Asymmetry

Found 10 times (75 pcs, 09/11–09/22) in earlier stages; latest Shipment Sample (09/22) still has 1 major

Missed in earlier stages: 1

EI Inaccurate/skewed stitching (Shipment Sample 09/22): first found in later stages, never recorded before

Found earlier but still reached later stages: 3

CB Broken stitch 1, BA Thread ends 5, AD Fabric stains 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

PP Sample 1; cannot compare across stages

QC Endline data errors: 1

09/14 CP04 261529 (defective pcs 44 > defects 39)

Caught in earlier stages

CC Skip stitch (184), AC Fabric hole (108), DJ Pleat (13), CE Broken seam (6), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	80.0%
QC Inline	2 reports	—	65.6%
QC Endline	11 days	—	13.2%
QA Inline	2 reports	2	32.8%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	0	0.6%

QC Endline daily DHU (last 10 days)

20.409/12

7.009/14

19.409/15

14.509/16

10.409/17

10.109/18

12.709/19

9.709/21

13.109/22

12.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends		4	11	336	5		5
CC Skip stitch		7	5	172
AD Fabric stains		1	5	119	2		1
ED Gathering crease				120	2	1
AC Fabric hole				107	1
Others (no detail)	1			97
EC Asymmetry				75		1
EA Unsmooth/puckering/bubbling		5	4	33		1

261532 GECL · CB02 · Due 11/11 · 48d leftNo final Not fixed: ED Gathering crease

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

10 reportsQC Inline

DHU 19.4%QC Endline8 days

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty16,890 / 16,890

PDF reports15

Last report09/22

Cross-stage findings

Not fixed: ED Gathering crease

Found 21 times (89 pcs, 09/15–09/23) in earlier stages; latest Pre-final (09/18) still has 3 major

Missed in earlier stages: 1

CF Pulling yarn (Pre-final 09/18): first found in later stages, never recorded before

4 defects recorded as 'Others' without detail

PP Sample 3, 1st Bundle 1; cannot compare across stages

Caught in earlier stages

CC Skip stitch (93), EC Asymmetry (70), EA Unsmooth/puckering/bubbling (40), DB Run-off stitching (35), DJ Pleat (22) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	76.9%
QC Inline	10 reports	—	39.0%
QC Endline	8 days	—	19.4%
QA Inline	1 reports	1	25.0%
Pre-final	1 reports	0	1.3%

QC Endline daily DHU (last 10 days)

31.509/15

13.809/16

27.209/17

18.209/18

19.409/19

17.309/21

20.309/22

15.809/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends				143		3
Others (no detail)	3	1		109
CC Skip stitch		1		92
ED Gathering crease		3	35	51		3
EC Asymmetry		9	23	37	1
EA Unsmooth/puckering/bubbling		4	33	3
DB Run-off stitching			3	32
DJ Pleat			22

261381 DJLF · CS19 · Due 11/23 · 60d leftShipment Sample FAIL Latest Shipment Sample (08/13) FAILED

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,200 / 2,200

PDF reports10

Last report08/26

Cross-stage findings

Latest Shipment Sample (08/13) FAILED

3 major: EC Asymmetry 1, AD Fabric stains 2

Not fixed: ED Gathering crease

Found 13 times (24 pcs, 08/08–08/17) in earlier stages; latest Pre-final (08/26) still has 3 major

Not fixed: AD Fabric stains

Found 8 times (21 pcs, 08/08–08/17) in earlier stages; latest Pre-final (08/26) still has 2 major

Not fixed: DJ Pleat

Found 4 times (6 pcs, 08/10–08/17) in earlier stages; latest Pre-final (08/26) still has 2 major

Missed in earlier stages: 1

HA Poor pressing (Pre-final 08/26): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EC Asymmetry 1, AC Fabric hole 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

QC Inline 2; cannot compare across stages

Caught in earlier stages

DD Thread not straight/waving (10), DI High-low/uneven (9), EA Unsmooth/puckering/bubbling (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	4 reports	—	24.7%
QA Inline	2 reports	2	29.7%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	7.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	4	24			10
ED Gathering crease	6	16	2		3
AD Fabric stains	5	13	3	2	2
DD Thread not straight/waving		10
DI High-low/uneven		8	1
EA Unsmooth/puckering/bubbling	1		7
DJ Pleat		5	1		2
DE Cut to broken	3

260347 MKSC · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/23) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/23

Cross-stage findings

Latest Shipment Sample (09/23) FAILED

10 major: EA Unsmooth/puckering/bubbling 1, CB Broken stitch 1, CB Broken stitch 1, EA Unsmooth/puckering/bubbling 1, BA Thread ends 1, EA Unsmooth/puckering/bubbling 1, CE Broken seam 1, CE Broken seam 1, DF Twisted seam/skewing 1, CE Broken seam 1

Found before bulk production (Shipment Sample): 5

EA Unsmooth/puckering/bubbling, CB Broken stitch, BA Thread ends, CE Broken seam, DF Twisted seam/skewing: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EA Unsmooth/puckering/bubbling	3
CE Broken seam	3
CB Broken stitch	2
BA Thread ends	1
DF Twisted seam/skewing	1

260350 MKSC · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/21) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/21

Cross-stage findings

Latest Shipment Sample (09/21) FAILED

11 major: AD Fabric stains 1, EA Unsmooth/puckering/bubbling 1, CE Broken seam 1, AD Fabric stains 1, EI Inaccurate/skewed stitching 1, AD Fabric stains 1, CB Broken stitch 1, AA Fabric defect 1, DI High-low/uneven 1, EC Asymmetry 1, ED Gathering crease 1

Found before bulk production (Shipment Sample): 9

AD Fabric stains, EA Unsmooth/puckering/bubbling, CE Broken seam, EI Inaccurate/skewed stitching, CB Broken stitch, AA Fabric defect, DI High-low/uneven, EC Asymmetry, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
AD Fabric stains	3
EA Unsmooth/puckering/bubbling	1
CE Broken seam	1
EI Inaccurate/skewed stitching	1
CB Broken stitch	1
AA Fabric defect	1
DI High-low/uneven	1
EC Asymmetry	1

260354 MKSC · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/15) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/15

Cross-stage findings

Latest Shipment Sample (09/15) FAILED

9 major: AD Fabric stains 1, DD Thread not straight/waving 1, DA Exceed seam allowance 1, CG Grinning 1, EA Unsmooth/puckering/bubbling 1, AD Fabric stains 1, EI Inaccurate/skewed stitching 1, AC Fabric hole 1, CB Broken stitch 1

Found before bulk production (Shipment Sample): 8

AD Fabric stains, DD Thread not straight/waving, DA Exceed seam allowance, CG Grinning, EA Unsmooth/puckering/bubbling, EI Inaccurate/skewed stitching, AC Fabric hole, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
AD Fabric stains	2
DD Thread not straight/waving	1
DA Exceed seam allowance	1
CG Grinning	1
EA Unsmooth/puckering/bubbling	1
EI Inaccurate/skewed stitching	1
AC Fabric hole	1
CB Broken stitch	1

260356 MKSC · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/22) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/22

Cross-stage findings

Latest Shipment Sample (09/22) FAILED

9 major: EC Asymmetry 1, GA Missing bartack/button 2, EI Inaccurate/skewed stitching 1, AD Fabric stains 1, EC Asymmetry 1, CE Broken seam 1, EA Unsmooth/puckering/bubbling 1, EA Unsmooth/puckering/bubbling 1

Found before bulk production (Shipment Sample): 6

EC Asymmetry, GA Missing bartack/button, EI Inaccurate/skewed stitching, AD Fabric stains, CE Broken seam, EA Unsmooth/puckering/bubbling: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EC Asymmetry	2
GA Missing bartack/button	2
EA Unsmooth/puckering/bubbling	2
EI Inaccurate/skewed stitching	1
AD Fabric stains	1
CE Broken seam	1

261512 LOGE · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/18) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/18

Cross-stage findings

Latest Shipment Sample (09/18) FAILED

10 major: EI Inaccurate/skewed stitching 1, EC Asymmetry 1, ED Gathering crease 1, EI Inaccurate/skewed stitching 1, CB Broken stitch 1, EI Inaccurate/skewed stitching 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, CF Pulling yarn 1, EC Asymmetry 1

Found before bulk production (Shipment Sample): 5

EI Inaccurate/skewed stitching, EC Asymmetry, ED Gathering crease, CB Broken stitch, CF Pulling yarn: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EI Inaccurate/skewed stitching	4
EC Asymmetry	3
ED Gathering crease	1
CB Broken stitch	1
CF Pulling yarn	1

261536 GECL · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/22) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/22

Cross-stage findings

Latest Shipment Sample (09/22) FAILED

8 major: EA Unsmooth/puckering/bubbling 1, ED Gathering crease 1, EC Asymmetry 1, ED Gathering crease 1, ED Gathering crease 1, CB Broken stitch 1, EA Unsmooth/puckering/bubbling 1, BD Snagging 1

Found before bulk production (Shipment Sample): 5

EA Unsmooth/puckering/bubbling, ED Gathering crease, EC Asymmetry, CB Broken stitch, BD Snagging: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
ED Gathering crease	3
EA Unsmooth/puckering/bubbling	2
EC Asymmetry	1
CB Broken stitch	1
BD Snagging	1

261545 GECL · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/21) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample4 reports3 no result

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports4

Last report09/21

Cross-stage findings

Latest Shipment Sample (09/21) FAILED

15 major: GB Missing sewing operation 1, FA Wrong material 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, AD Fabric stains 1, EA Unsmooth/puckering/bubbling 1, EI Inaccurate/skewed stitching 1, EC Asymmetry 1, DI High-low/uneven 1, GB Missing sewing operation 1, DF Twisted seam/skewing 1, AD Fabric stains 1, ED Gathering crease 1, DF Twisted seam/skewing 1, EC Asymmetry 1

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Found before bulk production (Shipment Sample): 11

EC Asymmetry, AD Fabric stains, DI High-low/uneven, DD Thread not straight/waving, CE Broken seam, GB Missing sewing operation, FA Wrong material, EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling, DF Twisted seam/skewing, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	4 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EC Asymmetry	9
AD Fabric stains	4
DI High-low/uneven	2
GB Missing sewing operation	2
EI Inaccurate/skewed stitching	2
DF Twisted seam/skewing	2
DD Thread not straight/waving	1
CE Broken seam	1

261559 LOGE · · Due ?Shipment Sample FAIL Latest Shipment Sample (09/18) FAILED

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

All FAILShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/18

Cross-stage findings

Latest Shipment Sample (09/18) FAILED

7 major: ED Gathering crease 1, Others (no detail) 1, EI Inaccurate/skewed stitching 1, DE Cut to broken 1, EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, EI Inaccurate/skewed stitching 1

1 defects recorded as 'Others' without detail

Shipment Sample 1; cannot compare across stages

Found before bulk production (Shipment Sample): 5

ED Gathering crease, EI Inaccurate/skewed stitching, DE Cut to broken, EA Unsmooth/puckering/bubbling, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Shipment Sample	1 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Shipment Sample
EI Inaccurate/skewed stitching	2
ED Gathering crease	1
Others (no detail)	1
DE Cut to broken	1
EA Unsmooth/puckering/bubbling	1
EC Asymmetry	1

🟠 Watch 98

261233 OSIT · CB01/CS01 · Due 08/26 · 29d overdueFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

19 reportsQC Inline

No dataQC Endline

All FAILQA Inline7 reports

All FAILShipment Sample1 reports

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty12,000 / 0

PDF reports30

Last report09/18

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Final Random 08/12), IA 2nd operation issue (Final Random 08/12): first found in later stages, never recorded before

QA Inline DHU is 3.4× QC Inline

QA Inline DHU 42.0% vs QC Inline 12.2%; QC Inline may be missing defects

Recurring in small numbers: 5

Latest Final Random (08/12): AD Fabric stains 1 (earlier 11 times), DF Twisted seam/skewing 1 (earlier 6 times), CB Broken stitch 1 (earlier 19 times), ED Gathering crease 2 (earlier 18 times), EC Asymmetry 2 (earlier 18 times)

25 defects recorded as 'Others' without detail

1st Bundle 5, QA Inline 11, Pre-final 9; cannot compare across stages

Duplicate report numbers

QGR2631191 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (32), DI High-low/uneven (27), CG Grinning (10), EA Unsmooth/puckering/bubbling (10), CF Pulling yarn (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	80.0%
QC Inline	19 reports	—	12.2%
QA Inline	7 reports	7	42.0%
Shipment Sample	1 reports	1	—
Pre-final	1 reports	1	4.8%
Final Random	1 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
ED Gathering crease	1	27	15		1	2
EC Asymmetry	2	16	11	3		2
CB Broken stitch	2	18	9		2	1
CC Skip stitch	1	26	5
BA Thread ends	2	14	2		3	6
DI High-low/uneven	1	21	5
Others (no detail)	5		11		9
AD Fabric stains	1	18	1	2	1	1

261118 SAIN · CB25 · Due 08/31 · 24d overdueFinal Random PASS Missed in earlier stages: 5

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

13 reportsQC Inline

DHU 9.5%QC Endline13 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty9,790 / 3,210

PDF reports23

Last report09/21

Cross-stage findings

Missed in earlier stages: 5

EA Unsmooth/puckering/bubbling (Shipment Sample 07/31), DF Twisted seam/skewing (Shipment Sample 07/31), DE Cut to broken (Final Random 08/11), AC Fabric hole (Final Random 08/18), GB Missing sewing operation (Final Random 08/18): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/21): AD Fabric stains 2 (earlier 31 times), CB Broken stitch 1 (earlier 4 times)

Found earlier but still reached later stages: 4

EC Asymmetry 1, EI Inaccurate/skewed stitching 1, CG Grinning 1, CE Broken seam 1 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

CB Broken stitch (QA 6); zero in QC Endline records

Caught in earlier stages

ED Gathering crease (138), EA Uneven seam allowance (99), DA Exceed seam allowance (17), DD Thread not straight/waving (6), HA Poor pressing (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	13 reports	—	27.8%
QC Endline	13 days	—	9.5%
QA Inline	2 reports	2	32.8%
Shipment Sample	1 reports	1	—
Final Random	4 reports	0	3.7%

QC Endline daily DHU (last 10 days)

13.209/03

17.009/04

13.909/05

10.309/07

8.109/08

9.309/09

9.209/10

7.709/11

7.809/12

1.809/14

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends		3	21	286	4		9
Others (no detail)				153
ED Gathering crease		3	4	131
EA Uneven seam allowance				99
AD Fabric stains		7	38	38	7		6
EC Asymmetry	3	3	74			1
DA Exceed seam allowance			17
CB Broken stitch		1	6				6

261174 MKSC · CB03 · Due 09/09 · 15d overdueFinal Random PASS Missed in earlier stages: 3

All FAILPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

17 reportsQC Inline

DHU 6.3%QC Endline14 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,336 / 3,086

PDF reports26

Last report09/10

Cross-stage findings

Missed in earlier stages: 3

DA Exceed seam allowance (Shipment Sample 08/21), AB Shading (Shipment Sample 08/21), ED Gathering crease (Shipment Sample 08/21): first found in later stages, never recorded before

QA Inline DHU is 5.2× QC Endline

QA Inline DHU 32.8% vs QC Endline 6.3% (08/28–09/12, 14 days, 7260 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 4

Latest Final Random (08/29): CG Grinning 1 (earlier 16 times), EA Unsmooth/puckering/bubbling 1 (earlier 32 times), CB Broken stitch 1 (earlier 16 times), DB Run-off stitching 1 (earlier 13 times)

Found earlier but still reached later stages: 1

EC Asymmetry 4 pcs (later stages total)

3 defects recorded as 'Others' without detail

QA Inline 3; cannot compare across stages

Caught in earlier stages

CE Broken seam (52), CC Skip stitch (49), DJ Pleat (37), AC Fabric hole (20), EA Uneven seam allowance (18) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	1	—
1st Bundle	2 reports	2	96.2%
QC Inline	17 reports	—	51.5%
QC Endline	14 days	—	6.3%
QA Inline	4 reports	4	32.8%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

3.209/02

6.909/03

3.409/04

7.009/05

6.109/07

10.809/08

3.209/09

4.009/10

8.909/11

11.009/12

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends				158			2
Others (no detail)				156	3
EA Unsmooth/puckering/bubbling	3	8	66	6	11	2	1
EC Asymmetry	2	7	35	6	10	4
ED Gathering crease	1		3	50	7	1	1
CG Grinning		2	52		1		1
CB Broken stitch		3	52				1
CE Broken seam		4	47		1

261612 RGOR · CB04/CB35 · Due 09/11 · 13d overdueFinal Random PASS 1 later-stage PDF report(s) blank

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,340 / 1,340

PDF reports9

Last report09/12

Cross-stage findings

1 later-stage PDF report(s) blank

Final Random 09/11 QGR2639941 (FAIL); please check if the report was completed

Recurring in small numbers: 1

Latest Final Random (09/12): AD Fabric stains 1 (earlier 3 times)

Found earlier but still reached later stages: 2

BA Thread ends 6, CB Broken stitch 2 pcs (later stages total)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Caught in earlier stages

ED Gathering crease (15), EA Unsmooth/puckering/bubbling (15), EC Asymmetry (11), DJ Pleat (8), CG Grinning (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	76.9%
QC Inline	4 reports	—	30.5%
QA Inline	1 reports	1	18.8%
Final Random	2 reports	0	1.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease	3	12
EA Unsmooth/puckering/bubbling	2	13
EC Asymmetry	3	6	2
BA Thread ends	2		2	6
DJ Pleat	2	6
AD Fabric stains	1	5		1
CB Broken stitch		5		2
CG Grinning		7

261613 RGOR · CB03/CB27 · Due 09/11 · 13d overdueFinal Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 81.3%QC Endline1 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,035 / 1,035

PDF reports5

Last report09/12

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 09/12): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/12): AD Fabric stains 1 (earlier 5 times)

Duplicate report numbers

QGR2635877 have multiple reports with different content

Caught in earlier stages

ED Gathering crease (50), EA Unsmooth/puckering/bubbling (9), EE Raw edge (6), EI Inaccurate/skewed stitching (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	97.0%
QC Endline	1 days	—	81.3%
QA Inline	1 reports	1	65.6%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

81.308/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Endline	QA Inline	Final Random
AD Fabric stains	1	6	82	2	1
ED Gathering crease	1	2	45	2
BA Thread ends		4	9	2	5
EA Unsmooth/puckering/bubbling	2	6		1
EE Raw edge	1	2		3
EI Inaccurate/skewed stitching		4		1
CC Skip stitch		2	3
CA Thread tension				5

261616 RGOR · CP02/CP15 · Due 09/11 · 13d overdueFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 10.4%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,300 / 1,300

PDF reports3

Last report09/12

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 09/12): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/12): AD Fabric stains 1 (earlier 3 times)

Found earlier but still reached later stages: 1

CB Broken stitch 3 pcs (later stages total)

QC Endline data errors: 2

08/29 CP15 261616 (defective pcs 128 > defects 101), 08/31 CP15 261616 (defective pcs 385 > defects 208)

Caught in earlier stages

EA Unsmooth/puckering/bubbling (50), ED Gathering crease (46), CC Skip stitch (27), EC Asymmetry (17) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Endline	2 days	—	10.4%
Final Random	2 reports	0	2.4%

QC Endline daily DHU (last 10 days)

13.408/29

9.408/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	Final Random
BA Thread ends	3	105	11
EA Unsmooth/puckering/bubbling	1	49
ED Gathering crease		46
AD Fabric stains	1	35	1
CC Skip stitch		27
Others (no detail)		22
EC Asymmetry		17
CB Broken stitch	2		3

261617 RGOR · CP04/CP15 · Due 09/11 · 13d overdueFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 4.5%QC Endline3 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,070 / 1,070

PDF reports2

Last report09/12

Cross-stage findings

Missed in earlier stages: 1

EE Raw edge (Final Random 09/12): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/12): AD Fabric stains 1 (earlier 4 times)

Found earlier but still reached later stages: 2

BB Missing cut seam allowance 1, EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

QC Endline data errors: 2

08/31 CP15 261617 (defective pcs 33 > defects 31), 09/01 CP15 261617 (defective pcs 164 > defects 161)

Caught in earlier stages

ED Gathering crease (20) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%
QC Endline	3 days	—	4.5%
Final Random	1 reports	0	3.8%

QC Endline daily DHU (last 10 days)

1.408/31

10.209/01

0.809/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	Final Random
BA Thread ends	3	60	4
AD Fabric stains	3	61	1
EA Unsmooth/puckering/bubbling		53	1
ED Gathering crease		20
BB Missing cut seam allowance	1		1
DA Exceed seam allowance	2
Others (no detail)		2
DE Cut to broken	1

253703 MKSC · CB03/CB04/CB07 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 3.7%QC Endline3 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty2,250 / 750

PDF reports23

Last report09/15

Cross-stage findings

Missed in earlier stages: 2

DE Cut to broken (Final Random 08/11), AD Fabric stains (Final Random 09/02): first found in later stages, never recorded before

QA Inline DHU is 6.2× QC Endline

QA Inline DHU 22.9% vs QC Endline 3.7% (09/07–09/15, 3 days, 1422 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/15): CB Broken stitch 1 (earlier 27 times)

Found earlier but still reached later stages: 3

ED Gathering crease 1, DJ Pleat 1, DB Run-off stitching 2 pcs (later stages total)

6 defects recorded as 'Others' without detail

Pilot Run 1, 1st Bundle 3, QA Inline 1, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (72), CE Broken seam (36), CC Skip stitch (24), BB Missing cut seam allowance (15), AC Fabric hole (12) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	107.7%
QC Inline	12 reports	—	63.2%
QC Endline	3 days	—	3.7%
QA Inline	3 reports	3	22.9%
Final Random	4 reports	0	3.0%

QC Endline daily DHU (last 10 days)

1.809/07

3.009/08

6.709/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
CB Broken stitch	1	9	76		3	2
EC Asymmetry	9	10	42	3	8
BA Thread ends			3	36		9
CE Broken seam	1		35
CC Skip stitch		3	18	3
BB Missing cut seam allowance			14		1
AC Fabric hole			4	8
EA Unsmooth/puckering/bubbling		1	8		1

253704 MKSC · CB05/CB13 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No resultPilot Run3 reports

All FAIL1st Bundle2 reports

16 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No resultShipment Sample2 reports

All FAILPre-final1 reports

1/5 FAILFinal Random5 reports

Order/Ship qty4,700 / 1,000

PDF reports33

Last report09/11

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 08/10): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/11): CG Grinning 2 (earlier 17 times)

Found earlier but still reached later stages: 9

EI Inaccurate/skewed stitching 1, EA Unsmooth/puckering/bubbling 4, EC Asymmetry 3, FC Wrong label 1, CE Broken seam 1, DB Run-off stitching 1, CB Broken stitch 2, DE Cut to broken 1, BB Missing cut seam allowance 1 pcs (later stages total)

27 defects recorded as 'Others' without detail

PP Sample 3, 1st Bundle 3, QC Inline 7, QA Inline 7, Final Random 7; cannot compare across stages

Duplicate report numbers

QGR2630572, QGR2636489, QGR2637047 have multiple reports with different content

Caught in earlier stages

DD Thread not straight/waving (15), EB Measurement issue (14), ED Gathering crease (14), DI High-low/uneven (12), DF Twisted seam/skewing (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	3 reports	0	—
1st Bundle	2 reports	2	92.3%
QC Inline	16 reports	—	41.4%
QA Inline	3 reports	3	24.0%
Shipment Sample	2 reports	0	—
Pre-final	1 reports	1	18.8%
Final Random	5 reports	1	4.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QA Inline	Shipment Sample	Pre-final	Final Random
EC Asymmetry		7	11	134	2	3
CG Grinning	1		1	42	1	1		4
EA Unsmooth/puckering/bubbling	3		3	22	4	1		3
BA Thread ends			1	10		1	15	5
Others (no detail)	3		3	7	7			7
CE Broken seam				19	1	1
DD Thread not straight/waving				15
EB Measurement issue			1	12	1

253706 MKSC · CP02/CP04/CP07 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty2,799 / 500

PDF reports12

Last report09/11

Cross-stage findings

Missed in earlier stages: 2

DE Cut to broken (Final Random 09/10), BC Sticker left (Final Random 09/10): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/11): ED Gathering crease 1 (earlier 5 times), CE Broken seam 1 (earlier 7 times)

Found earlier but still reached later stages: 7

EA Unsmooth/puckering/bubbling 1, DJ Pleat 4, EC Asymmetry 1, CB Broken stitch 4, BA Thread ends 9, AD Fabric stains 2, CC Skip stitch 1 pcs (later stages total)

22 defects recorded as 'Others' without detail

1st Bundle 10, Pilot Run 2, QA Inline 8, Final Random 2; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	1 reports	1	100.0%
QA Inline	2 reports	2	54.7%
Final Random	5 reports	1	6.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QA Inline	Final Random
Others (no detail)	2	10	8	2
EA Unsmooth/puckering/bubbling		1	11	1
ED Gathering crease	2	5	2	3
BA Thread ends			3	9
CE Broken seam	3	1	3	2
EC Asymmetry	7		1	1
CB Broken stitch	3		1	4
DJ Pleat		2	1	4

253707 MKSC · CB04 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 7.5%QC Endline3 days

All FAILQA Inline4 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty1,550 / 550

PDF reports24

Last report09/14

Cross-stage findings

Missed in earlier stages: 1

AC Fabric hole (Final Random 08/10): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/14): BB Missing cut seam allowance 1 (earlier 4 times), BA Thread ends 2 (earlier 12 times)

Found earlier but still reached later stages: 3

CC Skip stitch 2, CB Broken stitch 1, DJ Pleat 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 5; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 8); zero in QC Endline records

Caught in earlier stages

CG Grinning (34), EA Unsmooth/puckering/bubbling (23), DB Run-off stitching (14), CE Broken seam (5), CH Incorrect stitch density (5) did not reach later stages

Found before bulk production (Shipment Sample): 4

AD Fabric stains, EC Asymmetry, DI High-low/uneven, EI Inaccurate/skewed stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	111.5%
QC Inline	12 reports	—	56.5%
QC Endline	3 days	—	7.5%
QA Inline	4 reports	4	27.3%
Shipment Sample	1 reports	1	—
Final Random	4 reports	0	4.3%

QC Endline daily DHU (last 10 days)

13.709/05

5.509/07

6.509/08

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends			11	52	5		7
CB Broken stitch		5	51		1		1
EC Asymmetry		2	39		6	1	1
AD Fabric stains	1	4	24	15	1	1	2
CG Grinning		1	28		5
CC Skip stitch		3	17		1		2
EA Unsmooth/puckering/bubbling	1	5	14		3
Others (no detail)		1		14	5

253708 MKSC · CB08/CB13 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

9 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty2,250 / 1,000

PDF reports19

Last report09/12

Cross-stage findings

Missed in earlier stages: 3

BA Thread ends (Final Random 08/11), BB Missing cut seam allowance (Final Random 08/11), ED Gathering crease (Final Random 09/12): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/12): DJ Pleat 1 (earlier 5 times)

Found earlier but still reached later stages: 3

EC Asymmetry 1, CB Broken stitch 1, DF Twisted seam/skewing 1 pcs (later stages total)

11 defects recorded as 'Others' without detail

Pilot Run 1, QA Inline 4, QC Inline 3, Final Random 3; cannot compare across stages

Caught in earlier stages

CE Broken seam (30), EA Unsmooth/puckering/bubbling (29), CG Grinning (25) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	9 reports	—	39.6%
QA Inline	2 reports	2	23.4%
Final Random	4 reports	0	3.6%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	8	76	5	1
CE Broken seam	1	1	28
EA Unsmooth/puckering/bubbling	4	10	13	2
CG Grinning		1	24
DJ Pleat			11		1
Others (no detail)	1		3	4	3
BA Thread ends			3	1	7
CB Broken stitch		1	5		1

253709 MKSC · CP04/CP06 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty3,757 / 1,000

PDF reports11

Last report09/10

Cross-stage findings

Missed in earlier stages: 1

CE Broken seam (Final Random 08/07): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/10): CB Broken stitch 1 (earlier 3 times), BA Thread ends 1 (earlier 5 times), DJ Pleat 1 (earlier 6 times)

Found earlier but still reached later stages: 3

AD Fabric stains 2, DB Run-off stitching 1, BB Missing cut seam allowance 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 3; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (8), EC Asymmetry (6), DI High-low/uneven (6), EI Inaccurate/skewed stitching (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	85.0%
QC Inline	3 reports	—	26.7%
QA Inline	1 reports	1	37.5%
Final Random	4 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends		2	18	1	4
AD Fabric stains	1	1	12	2	2
DJ Pleat		1	7		3
EA Unsmooth/puckering/bubbling	1	3	3	1
CB Broken stitch	3	2			1
EC Asymmetry			3	3
DI High-low/uneven			6
EI Inaccurate/skewed stitching	2		3

261134 MKSC · CB08 · Due 09/16 · 8d overdueFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

10 reportsQC Inline

DHU 5.8%QC Endline10 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty3,089 / 3,089

PDF reports16

Last report09/16

Cross-stage findings

Missed in earlier stages: 1

CF Pulling yarn (Final Random 09/16): first found in later stages, never recorded before

QA Inline DHU is 5.4× QC Endline

QA Inline DHU 31.2% vs QC Endline 5.8% (08/28–09/08, 10 days, 5014 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 3

Latest Final Random (09/16): EA Unsmooth/puckering/bubbling 1 (earlier 8 times), BA Thread ends 1 (earlier 17 times), CB Broken stitch 1 (earlier 4 times)

10 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 6, QC Inline 2, Final Random 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 3); zero in QC Endline records

QC Endline data errors: 2

09/03 CB08 261134-S (defective pcs 10 > defects 6), 09/07 CB08 261134-L (defective pcs 20 > defects 18)

Caught in earlier stages

EC Asymmetry (111), ED Gathering crease (79), CE Broken seam (33), DJ Pleat (26), DB Run-off stitching (25) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	76.9%
QC Inline	10 reports	—	44.1%
QC Endline	10 days	—	5.8%
QA Inline	3 reports	3	31.2%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

7.908/28

4.508/29

7.008/31

6.009/01

10.109/02

4.609/03

9.009/04

2.009/05

5.009/07

6.709/08

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
EC Asymmetry	5	41	58	7
ED Gathering crease	2	5	64	8
Others (no detail)	1	2	61	6	1
BA Thread ends		2	61		1
CE Broken seam	2	22	9
DJ Pleat		26
DB Run-off stitching			24	1
CG Grinning	2	16		2

261165 LOGE · CP01/CP10 · Due 09/16 · 8d overdueNo final QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle6 reports

1 reportsQC Inline

DHU 9.1%QC Endline9 days

3/4 FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,503 / 2,503

PDF reports11

Last report09/10

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 41.4% vs QC Inline 23.8%; QC Inline may be missing defects

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

QC Endline data errors: 3

09/04 CP10 261165-2 (defective pcs 78 > defects 77), 09/07 CP10 261165-2 (defective pcs 45 > defects 40), 09/10 CP10 261165-1 (defective pcs 67 > defects 66)

Duplicate report numbers

QGR2638460, QGR2639110 have multiple reports with different content

Caught in earlier stages

BA Thread ends (301), CC Skip stitch (137), ED Gathering crease (85), EA Uneven seam allowance (59), EC Asymmetry (26) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	6 reports	6	81.7%
QC Inline	1 reports	—	23.8%
QC Endline	9 days	—	9.1%
QA Inline	4 reports	3	41.4%

QC Endline daily DHU (last 10 days)

2.709/02

11.109/03

10.409/04

9.109/05

8.309/07

11.009/08

10.009/09

9.709/10

9.309/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	23	6	265	7
CC Skip stitch			136	1
ED Gathering crease			85
EA Uneven seam allowance			59
EC Asymmetry	10	3		13
EA Unsmooth/puckering/bubbling	10		5	10
Others (no detail)			19
DF Twisted seam/skewing	10	2		3

261647 OSIT · CP06 · Due 09/16 · 8d overdueFinal Random PASS Pre-final DHU is 1.2× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

DHU 8.0%QC Endline1 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty500 / 500

PDF reports7

Last report09/10

Cross-stage findings

Pre-final DHU is 1.2× QC Endline

Pre-final DHU 10.0% vs QC Endline 8.0% (09/07–09/07, 1 days, 940 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 3

CB Broken stitch 3, BA Thread ends 4, AD Fabric stains 7 pcs (later stages total)

3 defects recorded as 'Others' without detail

Final Random 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 4); zero in QC Endline records

Caught in earlier stages

CC Skip stitch (23), EA Uneven seam allowance (12), ED Gathering crease (10), BD Snagging (5), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	65.0%
QC Inline	1 reports	—	24.0%
QC Endline	1 days	—	8.0%
QA Inline	1 reports	1	31.2%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	10.0%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

8.009/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
AD Fabric stains		4	18		3	3	1
CC Skip stitch	1	3	18	1
BA Thread ends	3		11	2		4
Others (no detail)			9				3
EA Uneven seam allowance			12
ED Gathering crease	2		7	1
CB Broken stitch	1	2				2	1
BD Snagging	3			2

261635 LOGE · CB12/CB14/CB29… · Due 09/18 · 6d overdueNo final QA Inline DHU is 8.2× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

67 reportsQC Inline

DHU 4.9%QC Endline18 days

All FAILQA Inline12 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty13,179 / 13,179

PDF reports82

Last report09/16

Cross-stage findings

QA Inline DHU is 8.2× QC Endline

QA Inline DHU 40.1% vs QC Endline 4.9% (08/28–09/17, 18 days, 54784 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

5 defects recorded as 'Others' without detail

QC Inline 5; cannot compare across stages

QC Endline data errors: 10

09/01 CB31 261635-WL (defective pcs 15 > defects 10), 09/02 CB12 261635-L (defective pcs 12 > defects 7), 09/03 CB12 261635-L (defective pcs 17 > defects 12), 09/03 CB31 261635-L (defective pcs 11 > defects 10)…

Duplicate report numbers

QGR2638185, QGR2639846 have multiple reports with different content

Caught in earlier stages

BA Thread ends (693), AD Fabric stains (628), ED Gathering crease (476), CC Skip stitch (289), EC Asymmetry (271) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	79.4%
QC Inline	67 reports	—	33.6%
QC Endline	18 days	—	4.9%
QA Inline	12 reports	12	40.1%

QC Endline daily DHU (last 10 days)

5.809/07

4.509/08

4.209/09

6.509/10

4.609/11

4.109/12

2.609/14

3.309/15

1.809/16

1.209/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	2	49	630	12
AD Fabric stains	4	88	526	10
Others (no detail)		5	492
ED Gathering crease	3	40	417	16
CC Skip stitch		55	234
EC Asymmetry	3	147	97	24
AC Fabric hole		9	203	1
EA Unsmooth/puckering/bubbling	3	147	5	10

261669 RGOR · CB29/CB30 · Due 09/18 · 6d overdueFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty390 / 356

PDF reports6

Last report09/18

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Final Random 09/16), DE Cut to broken (Final Random 09/16): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CB Broken stitch 2, AD Fabric stains 1 pcs (later stages total)

Duplicate report numbers

QGR2634632 have multiple reports with different content

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	70.6%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends			8
ED Gathering crease	4
EI Inaccurate/skewed stitching	4
EA Unsmooth/puckering/bubbling	2	2
CB Broken stitch		2	2
DI High-low/uneven	3
CC Skip stitch	3
EC Asymmetry	2	1

260721 DJLF · CS06 · Due 09/21 · 3d overdueFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 9.5%QC Endline1 days

3/4 FAILQA Inline4 reports

All FAILShipment Sample2 reports1 no result

1/2 FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty2,400 / 2,400

PDF reports13

Last report09/17

Cross-stage findings

Missed in earlier stages: 2

CC Skip stitch (Pre-final 08/24), CF Pulling yarn (Pre-final 08/28): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 25.9% vs QC Inline 12.3%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/17): ED Gathering crease 2 (earlier 8 times), AD Fabric stains 2 (earlier 3 times)

Found earlier but still reached later stages: 2

CB Broken stitch 2, EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 7); zero in QC Endline records

Caught in earlier stages

EC Asymmetry (20) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	62.5%
QC Inline	2 reports	—	12.3%
QC Endline	1 days	—	9.5%
QA Inline	4 reports	3	25.9%
Shipment Sample	2 reports	1	—
Pre-final	2 reports	1	6.2%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

9.508/28

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2		3	6		20	4
ED Gathering crease	8		6	7		2	2
EC Asymmetry	5	6	8	1
AD Fabric stains	2	5				2	2
Others (no detail)			9	2
CB Broken stitch	2	2		2	1	1
EA Unsmooth/puckering/bubbling				6		1
CF Pulling yarn						3	1

260284 MKSC · CP17 · Due 09/23 · 1d overdueFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports1 no result

Order/Ship qty1,800 / 750

PDF reports7

Last report09/14

Cross-stage findings

Missed in earlier stages: 1

CD Needle hole (Final Random 08/14): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

BA Thread ends 6, CB Broken stitch 1, CG Grinning 1, AD Fabric stains 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, Final Random 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (9), CE Broken seam (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QA Inline	1 reports	1	34.4%
Final Random	4 reports	0	2.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
BA Thread ends	2	4	6
EC Asymmetry	7	2
CE Broken seam	7
Others (no detail)	2		1
DB Run-off stitching	3
DE Cut to broken	1	2
CG Grinning	2		1
EA Unsmooth/puckering/bubbling	1	1

261187 MKSC · CP03 · Due 09/23 · 1d overdueNo final QA Inline DHU is 12.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 5.2%QC Endline6 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,107 / 5,107

PDF reports4

Last report09/23

Cross-stage findings

QA Inline DHU is 12.0× QC Endline

QA Inline DHU 62.5% vs QC Endline 5.2% (09/17–09/23, 6 days, 7988 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

QC Endline data errors: 1

09/23 CP03 261187C (defective pcs 4 > defects 3)

Caught in earlier stages

EC Asymmetry (110), BA Thread ends (87), ED Gathering crease (84), CC Skip stitch (61), AD Fabric stains (49) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	92.5%
QC Inline	1 reports	—	—
QC Endline	6 days	—	5.2%
QA Inline	1 reports	1	62.5%

QC Endline daily DHU (last 10 days)

5.709/17

10.609/18

10.809/19

6.409/21

4.309/22

3.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
EC Asymmetry	10	5	90	5
BA Thread ends	1		82	4
ED Gathering crease	8	3	69	4
CC Skip stitch	1	2	58
AD Fabric stains	6	5	38
EA Uneven seam allowance			37
DB Run-off stitching			26
Others (no detail)			13	2

261692 OSIT · CS06 · Due 09/23 · 1d overdueFinal Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 8.5%QC Endline7 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,500 / 2,500

PDF reports11

Last report09/11

Cross-stage findings

Missed in earlier stages: 4

EI Inaccurate/skewed stitching (Shipment Sample 09/02), DF Twisted seam/skewing (Pre-final 09/03), BD Snagging (Final Random 09/11), IA 2nd operation issue (Final Random 09/11): first found in later stages, never recorded before

QA Inline DHU is 6.2× QC Inline

QA Inline DHU 28.1% vs QC Inline 4.5%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/11): EC Asymmetry 1 (earlier 8 times), CB Broken stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 6

CC Skip stitch 1, ED Gathering crease 3, AD Fabric stains 1, EA Unsmooth/puckering/bubbling 1, DJ Pleat 1, AC Fabric hole 1 pcs (later stages total)

18 defects recorded as 'Others' without detail

1st Bundle 9, QC Inline 8, QA Inline 1; cannot compare across stages

QC Endline data errors: 4

08/28 CS06 261692 (defective pcs 4 > defects 2), 08/29 CS06 261692 (defective pcs 51 > defects 49), 09/02 CS06 261692 (defective pcs 20 > defects 13), 09/05 CS06 261692 (defective pcs 15 > defects 13)

Caught in earlier stages

DB Run-off stitching (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	12.9%
QC Inline	3 reports	—	4.5%
QC Endline	7 days	—	8.5%
QA Inline	2 reports	2	28.1%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	4.8%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

0.608/28

11.508/29

11.208/31

14.609/01

2.509/02

5.609/03

6.509/05

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
Others (no detail)	9	8	87	1
BA Thread ends	2		59	4		5	5
ED Gathering crease	1	4	44	1	1	2
CC Skip stitch	3		33	2		1
EC Asymmetry	4	14	7	2	1		1
AD Fabric stains	1		22			1
DB Run-off stitching			19
CB Broken stitch	3			4		1	1

261150 LOGE · CS20/CS21 · Due 09/25 · 1d leftFinal Random PASS QA Inline DHU is 2.0× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 12.8%QC Endline8 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,261 / 2,261

PDF reports11

Last report09/15

Cross-stage findings

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 35.9% vs QC Inline 18.2%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/15): AD Fabric stains 2 (earlier 15 times), CB Broken stitch 2 (earlier 3 times)

Found earlier but still reached later stages: 1

DE Cut to broken 1 pcs (later stages total)

QC Endline data errors: 3

08/31 CS20 261150-S (defective pcs 75 > defects 60), 08/31 CS20 261150-L (defective pcs 6 > defects 1), 09/03 CS20 261150-S (defective pcs 44 > defects 43)

Caught in earlier stages

CC Skip stitch (107), EA Unsmooth/puckering/bubbling (64), CE Broken seam (24), ED Gathering crease (24), DB Run-off stitching (22) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	78.8%
QC Inline	6 reports	—	18.2%
QC Endline	8 days	—	12.8%
QA Inline	2 reports	2	35.9%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

30.908/29

12.908/31

15.509/01

21.509/02

6.709/03

6.309/04

6.009/05

11.409/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		34	154	1	4
Others (no detail)			136
CC Skip stitch		9	97	1
EA Unsmooth/puckering/bubbling	3	5	54	2
AD Fabric stains	2	6	24	2	2
CE Broken seam	3	7	14
ED Gathering crease		6	18
DB Run-off stitching	1		20	1

261288 LOGE · CB35/CB36 · Due 09/25 · 1d leftFinal Random PASS Missed in earlier stages: 3

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

31 reportsQC Inline

DHU 7.4%QC Endline23 days

All FAILQA Inline4 reports

All PASSShipment Sample2 reports1 no result

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty10,000 / 10,000

PDF reports41

Last report09/23

Cross-stage findings

Missed in earlier stages: 3

GA Missing bartack/button (Shipment Sample 09/09), CF Pulling yarn (Shipment Sample 09/09), BD Snagging (Final Random 09/15): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Shipment Sample 09/09 QGR2640120 (FAIL); please check if the report was completed

Recurring in small numbers: 2

Latest Final Random (09/15): CE Broken seam 1 (earlier 29 times), CC Skip stitch 2 (earlier 67 times)

Found earlier but still reached later stages: 6

DJ Pleat 1, EC Asymmetry 3, ED Gathering crease 4, CG Grinning 1, CA Thread tension 1, EI Inaccurate/skewed stitching 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

PP Sample 1; cannot compare across stages

Duplicate report numbers

QGR2640161, QGR2640246, QGR2641515 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (206), EA Unsmooth/puckering/bubbling (60), EA Uneven seam allowance (25), AF Crushed foam cup (21), CB Broken stitch (21) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	84.6%
QC Inline	31 reports	—	30.9%
QC Endline	23 days	—	7.4%
QA Inline	4 reports	4	35.2%
Shipment Sample	2 reports	0	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

6.109/12

5.809/14

7.909/15

8.009/16

2.909/17

6.809/18

7.609/19

6.109/21

7.209/22

7.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	5	6	111	400	5	3
ED Gathering crease		2	41	382	2	4
BA Thread ends			16	368	8		7
CC Skip stitch			11	331	5		2
DB Run-off stitching				206
Others (no detail)	1			193
CG Grinning		1	68			1
CE Broken seam		1	20	39	3		1

261289 LOGE · CS11/CS13 · Due 09/25 · 1d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

15 reportsQC Inline

DHU 8.3%QC Endline16 days

All FAILQA Inline5 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty10,000 / 10,000

PDF reports24

Last report09/12

Cross-stage findings

Missed in earlier stages: 3

EI Inaccurate/skewed stitching (Shipment Sample 08/31), FB Material defect (Shipment Sample 08/31), HB Missing/wrong trims (Final Random 09/11): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/11): CB Broken stitch 2 (earlier 5 times)

Found earlier but still reached later stages: 5

EA Unsmooth/puckering/bubbling 1, EC Asymmetry 3, ED Gathering crease 1, DJ Pleat 2, DE Cut to broken 1 pcs (later stages total)

128 defects recorded as 'Others' without detail

1st Bundle 4, QC Inline 122, Shipment Sample 2; cannot compare across stages

QC Endline data errors: 3

09/07 CS13 261289 (defective pcs 95 > defects 94), 09/10 CS13 261289 (defective pcs 51 > defects 49), 09/11 CS13 261289 (defective pcs 63 > defects 58)

Caught in earlier stages

DB Run-off stitching (104), CC Skip stitch (81), AC Fabric hole (66), CE Broken seam (32), BB Missing cut seam allowance (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	25.0%
QC Inline	15 reports	—	0.0%
QC Endline	16 days	—	8.3%
QA Inline	5 reports	5	26.9%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

11.209/04

8.009/05

12.709/07

7.409/08

7.809/09

7.409/10

6.509/11

8.009/12

8.009/14

2.009/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	1	9	454	7		7
Others (no detail)	4	122	63		2
DB Run-off stitching	12	20	71	1
CC Skip stitch		5	73	3
ED Gathering crease	2		69	2	1
AC Fabric hole		18	45	3
CE Broken seam		28		4
EA Unsmooth/puckering/bubbling	1		13	5	1

261297 LOGE · CP11/CP16/CP17… · Due 09/25 · 1d leftFinal Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle5 reports

29 reportsQC Inline

DHU 9.7%QC Endline17 days

All FAILQA Inline4 reports

All FAILShipment Sample4 reports2 no result

No reportPre-final

2/3 FAILFinal Random3 reports

Order/Ship qty30,000 / 30,000

PDF reports46

Last report09/22

Cross-stage findings

Missed in earlier stages: 1

CF Pulling yarn (Shipment Sample 09/05): first found in later stages, never recorded before

Recurring in small numbers: 9

Latest Final Random (09/22): CE Broken seam 2 (earlier 47 times), BB Missing cut seam allowance 1 (earlier 6 times), DB Run-off stitching 1 (earlier 37 times), DJ Pleat 1 (earlier 28 times), EA Unsmooth/puckering/bubbling 1 (earlier 29 times), AD Fabric stains 1 (earlier 15 times), CC Skip stitch 1 (earlier 57 times), GA Missing bartack/button 1 (earlier 11 times), CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 4

CG Grinning 1, EC Asymmetry 4, EI Inaccurate/skewed stitching 4, ED Gathering crease 1 pcs (later stages total)

QC Endline data errors: 22

08/28 CP16 261297-1 (defective pcs 122 > defects 45), 08/28 CP18 261297-2 (defective pcs 81 > defects 67), 08/28 CP14 261297-3 (defective pcs 20 > defects 15), 08/28 CP09 261297-3 (defective pcs 30 > defects 6)…

Duplicate report numbers

QGR2640798 have multiple reports with different content

Caught in earlier stages

EA Uneven seam allowance (49), DF Twisted seam/skewing (31), DC Join stitching (18), CA Thread tension (17), DE Cut to broken (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	5 reports	5	86.0%
QC Inline	29 reports	—	33.4%
QC Endline	17 days	—	9.7%
QA Inline	4 reports	4	39.8%
Shipment Sample	4 reports	2	—
Final Random	3 reports	2	7.0%

QC Endline daily DHU (last 10 days)

8.609/05

5.509/07

6.209/08

7.109/09

12.309/10

13.309/11

8.809/12

26.609/14

7.709/15

16.209/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	1	10	112	1010	11		36
CC Skip stitch		3	22	596	4		17
ED Gathering crease		2		405		1
Others (no detail)				403
EC Asymmetry		11	107	87	5	4
DB Run-off stitching		4	38	111	1		3
EA Unsmooth/puckering/bubbling	2	4	8	119	6	3	9
CE Broken seam	2	10	68	35	2		10

261300 LOGE · CB12/CB13/CB15 · Due 09/25 · 1d leftFinal Random PASS 1 later-stage PDF report(s) blank

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

31 reportsQC Inline

DHU 14.9%QC Endline19 days

All FAILQA Inline7 reports

1/2 FAILShipment Sample2 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty10,000 / 10,000

PDF reports44

Last report09/23

Cross-stage findings

1 later-stage PDF report(s) blank

Shipment Sample 09/15 QGR2641023 (FAIL); please check if the report was completed

Recurring in small numbers: 3

Latest Final Random (09/17): BB Missing cut seam allowance 1 (earlier 3 times), EA Unsmooth/puckering/bubbling 2 (earlier 22 times), CB Broken stitch 2 (earlier 15 times)

Found earlier but still reached later stages: 3

EI Inaccurate/skewed stitching 1, EC Asymmetry 3, AD Fabric stains 2 pcs (later stages total)

20 defects recorded as 'Others' without detail

1st Bundle 1, QC Inline 13, QA Inline 6; cannot compare across stages

QC Endline data errors: 5

09/03 CB15 261300-S (defective pcs 123 > defects 94), 09/04 CB15 261300-L (defective pcs 61 > defects 58), 09/05 CB15 261300-S (defective pcs 83 > defects 65), 09/05 CB15 261300-L (defective pcs 13 > defects 12)…

Duplicate report numbers

QGR2637740, QGR2638890, QGR2640375, QGR2640464, QGR2641505, QGR2642229 have multiple reports with different content

Caught in earlier stages

CE Broken seam (224), CC Skip stitch (147), ED Gathering crease (109), AC Fabric hole (109), CG Grinning (78) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	93.3%
QC Inline	31 reports	—	31.9%
QC Endline	19 days	—	14.9%
QA Inline	7 reports	7	33.8%
Shipment Sample	2 reports	1	—
Final Random	1 reports	0	3.5%

QC Endline daily DHU (last 10 days)

10.809/11

4.409/12

11.709/14

9.209/15

9.909/16

8.709/17

10.009/18

9.709/21

18.909/22

4.909/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
EC Asymmetry		6	149	327	33	3
BA Thread ends		3	18	457	2		9
Others (no detail)		1	13	438	6
CE Broken seam		1	44	179
CC Skip stitch		3	20	117	7
ED Gathering crease	1		5	103
AC Fabric hole		2	4	103
CG Grinning		2	76

261301 LOGE · CS09/CS10/CS12 · Due 09/25 · 1d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

18 reportsQC Inline

DHU 14.0%QC Endline14 days

All FAILQA Inline4 reports

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty10,000 / 10,000

PDF reports25

Last report09/10

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 09/10): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Final Random (09/10): CE Broken seam 1 (earlier 4 times), EI Inaccurate/skewed stitching 1 (earlier 12 times), ED Gathering crease 1 (earlier 18 times), BB Missing cut seam allowance 1 (earlier 5 times)

Found earlier but still reached later stages: 1

CB Broken stitch 2 pcs (later stages total)

66 defects recorded as 'Others' without detail

QC Inline 66; cannot compare across stages

QC Endline data errors: 9

08/28 CS12 261301 (defective pcs 21 > defects 8), 08/29 CS12 261301 (defective pcs 40 > defects 14), 08/31 CS12 261301 (defective pcs 84 > defects 31), 09/01 CS12 261301 (defective pcs 72 > defects 33)…

Caught in earlier stages

CC Skip stitch (195), EC Asymmetry (48), EA Unsmooth/puckering/bubbling (45), DF Twisted seam/skewing (33), DB Run-off stitching (30) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QC Inline	18 reports	—	27.8%
QC Endline	14 days	—	14.0%
QA Inline	4 reports	4	35.9%
Pre-final	1 reports	1	2.5%
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

13.909/02

24.109/03

6.709/05

15.909/07

19.209/08

25.309/09

19.809/10

6.709/11

16.209/14

11.909/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends		117	1137	7	22	6
CC Skip stitch		40	151	4
ED Gathering crease		32	82	1	3	1
Others (no detail)		66	33
AD Fabric stains		12	59	1		1
EC Asymmetry	4	23	12	9
EA Unsmooth/puckering/bubbling		45
EI Inaccurate/skewed stitching	2	30		7		2

261305 LOGE · CP04/CP12 · Due 09/25 · 1d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

1 reportsQC Inline

DHU 10.2%QC Endline9 days

All FAILQA Inline1 reports

All FAILShipment Sample3 reports1 no result

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,000 / 4,000

PDF reports9

Last report09/18

Cross-stage findings

Missed in earlier stages: 1

BD Snagging (Final Random 09/18): first found in later stages, never recorded before

QC Endline data errors: 1

08/31 CP12 261305-1 (defective pcs 76 > defects 66)

Caught in earlier stages

ED Gathering crease (160), CC Skip stitch (40), CB Broken stitch (8), DE Cut to broken (7), DJ Pleat (6) did not reach later stages

Found before bulk production (Shipment Sample): 7

EI Inaccurate/skewed stitching, EC Asymmetry, DH Pressing mark, EA Unsmooth/puckering/bubbling, CG Grinning, CF Pulling yarn, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	88.3%
QC Inline	1 reports	—	28.7%
QC Endline	9 days	—	10.2%
QA Inline	1 reports	1	31.2%
Shipment Sample	3 reports	2	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

9.208/31

22.409/01

13.709/02

13.109/03

1.209/04

3.409/05

16.709/07

3.609/08

6.509/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	8	6	326	2		7
AD Fabric stains			242		1	3
ED Gathering crease			160
Others (no detail)			146
CC Skip stitch	1		39
EC Asymmetry	9	3	13	2	2
CG Grinning	12			3	2
CB Broken stitch	6	2

261485 CHTE · CS23 · Due 09/28 · 4d leftShipment Sample No result Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

DHU 13.0%QC Endline3 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty982 / 982

PDF reports8

Last report09/02

Cross-stage findings

Missed in earlier stages: 1

FC Wrong label (Shipment Sample 09/02): first found in later stages, never recorded before

Pre-final DHU is 1.2× QC Endline

Pre-final DHU 15.0% vs QC Endline 13.0% (08/28–08/31, 3 days, 841 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Shipment Sample (09/02): ED Gathering crease 1 (earlier 5 times)

Found earlier but still reached later stages: 3

BA Thread ends 22, EC Asymmetry 3, AD Fabric stains 2 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 3); zero in QC Endline records

QC Endline data errors: 3

08/28 CS23 261485 (defective pcs 60 > defects 49), 08/29 CS23 261485 (defective pcs 47 > defects 33), 08/31 CS23 261485 (defective pcs 37 > defects 27)

Caught in earlier stages

CC Skip stitch (19), CB Broken stitch (14), DD Thread not straight/waving (14), DI High-low/uneven (9), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	40.0%
QC Inline	3 reports	—	31.8%
QC Endline	3 days	—	13.0%
QA Inline	1 reports	1	18.8%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	15.0%

QC Endline daily DHU (last 10 days)

14.008/28

11.508/29

13.208/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	1	19	18	1		22
AD Fabric stains		3	23	1		2
Others (no detail)			27
ED Gathering crease	1		12	3	1	7
CC Skip stitch			19
CB Broken stitch	1	12		1
DD Thread not straight/waving		14
DI High-low/uneven	2	7

261486 CHTE · CS15 · Due 09/28 · 4d leftShipment Sample No result Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

DHU 17.8%QC Endline12 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty1,983 / 1,983

PDF reports17

Last report09/11

Cross-stage findings

Missed in earlier stages: 2

IA 2nd operation issue (Pre-final 09/05), CG Grinning (Shipment Sample 09/09): first found in later stages, never recorded before

QA Inline DHU is 3.2× QC Inline

QA Inline DHU 60.4% vs QC Inline 18.8%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Shipment Sample (09/09): EA Unsmooth/puckering/bubbling 2 (earlier 5 times), AD Fabric stains 1 (earlier 26 times)

Found earlier but still reached later stages: 7

EC Asymmetry 2, CB Broken stitch 2, DB Run-off stitching 4, ED Gathering crease 2, BA Thread ends 9, EI Inaccurate/skewed stitching 3, CF Pulling yarn 1 pcs (later stages total)

Duplicate report numbers

QGR2637690 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (72), DJ Pleat (19), DI High-low/uneven (13), CE Broken seam (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	9 reports	—	18.8%
QC Endline	12 days	—	17.8%
QA Inline	3 reports	3	60.4%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	10.4%

QC Endline daily DHU (last 10 days)

20.909/01

21.609/02

17.809/03

20.809/04

17.209/05

21.609/07

18.709/08

14.609/09

13.709/10

14.809/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends			123	17		9
AD Fabric stains	4	17	112	5	1	2
ED Gathering crease	1	3	64	11		2
CC Skip stitch		13	58	1
CB Broken stitch	3	37		5		2
EC Asymmetry	6	14		4		2
DJ Pleat	3	15		1
DB Run-off stitching	3	8	3			4

261490 CHTE · CS08/CS09 · Due 09/28 · 4d leftShipment Sample No result Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 5.3%QC Endline8 days

All FAILQA Inline5 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,331 / 2,331

PDF reports16

Last report09/17

Cross-stage findings

Missed in earlier stages: 1

EI Inaccurate/skewed stitching (Shipment Sample 09/12): first found in later stages, never recorded before

QA Inline DHU is 5.1× QC Inline

QA Inline DHU 56.9% vs QC Inline 11.2%; QC Inline may be missing defects

QA Inline DHU is 10.7× QC Endline

QA Inline DHU 56.9% vs QC Endline 5.3% (09/09–09/17, 8 days, 2210 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects; Pre-final 11.2%

Recurring in small numbers: 3

Latest Shipment Sample (09/12): AD Fabric stains 1 (earlier 13 times), EC Asymmetry 1 (earlier 15 times), DD Thread not straight/waving 2 (earlier 10 times)

Found earlier but still reached later stages: 5

DF Twisted seam/skewing 6, BA Thread ends 5, CB Broken stitch 1, BD Snagging 3, ED Gathering crease 4 pcs (later stages total)

1 defects recorded as 'Others' without detail

Pre-final 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 23); zero in QC Endline records

QC Endline data errors: 8

09/09 CS08 261490 (defective pcs 19 > defects 8), 09/10 CS08 261490 (defective pcs 57 > defects 23), 09/11 CS08 261490 (defective pcs 35 > defects 14), 09/12 CS08 261490 (defective pcs 25 > defects 11)…

Duplicate report numbers

QGR2640399 have multiple reports with different content

Caught in earlier stages

CG Grinning (34), CC Skip stitch (15), DI High-low/uneven (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	93.9%
QC Inline	6 reports	—	11.2%
QC Endline	8 days	—	5.3%
QA Inline	5 reports	5	56.9%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	11.2%

QC Endline daily DHU (last 10 days)

5.209/09

10.009/10

4.209/11

3.909/12

4.609/14

5.609/15

5.309/16

4.709/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	1	2	67	1		5
DF Twisted seam/skewing	8	38		6		6
CG Grinning	4			30
EC Asymmetry	5	3		22	1
AD Fabric stains	2	6	15	4	1
ED Gathering crease		3	15	1		4
DD Thread not straight/waving	1	5		10	2
CC Skip stitch			14	1

261492 CHTE · CS04 · Due 09/28 · 4d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 20.7%QC Endline9 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty1,124 / 1,124

PDF reports15

Last report09/21

Cross-stage findings

Missed in earlier stages: 1

CF Pulling yarn (Pre-final 09/11): first found in later stages, never recorded before

QA Inline DHU is 3.7× QC Inline

QA Inline DHU 42.2% vs QC Inline 11.4%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/21): CB Broken stitch 1 (earlier 6 times), DJ Pleat 1 (earlier 5 times)

Found earlier but still reached later stages: 5

EC Asymmetry 2, DD Thread not straight/waving 1, EA Unsmooth/puckering/bubbling 1, CC Skip stitch 1, ED Gathering crease 5 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (32), DI High-low/uneven (13), AD Fabric stains (6), CE Broken seam (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	19.0%
QC Inline	6 reports	—	11.4%
QC Endline	9 days	—	20.7%
QA Inline	2 reports	2	42.2%
Shipment Sample	2 reports	1	—
Pre-final	2 reports	2	8.8%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

4.709/07

25.509/08

11.309/09

25.709/10

23.409/11

23.709/12

24.309/14

18.909/15

23.209/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	3	9	133	6		26	6
ED Gathering crease			47		1	4
DB Run-off stitching	1	4	26	1
EC Asymmetry	1	11	14	1	2
CC Skip stitch		5	15	3	1
CB Broken stitch	2	6		1		4	1
DI High-low/uneven	1	11		1
DJ Pleat		7		1			1

261494 CHTE · CS22 · Due 09/28 · 4d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 16.3%QC Endline6 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,567 / 1,567

PDF reports12

Last report09/23

Cross-stage findings

Missed in earlier stages: 2

EE Raw edge (Shipment Sample 09/15), BB Missing cut seam allowance (Pre-final 09/16): first found in later stages, never recorded before

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 48.4% vs QC Inline 29.1%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (09/23): DF Twisted seam/skewing 2 (earlier 4 times), AD Fabric stains 2 (earlier 11 times), DJ Pleat 1 (earlier 7 times)

Found earlier but still reached later stages: 2

EA Unsmooth/puckering/bubbling 3, ED Gathering crease 3 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

QC Endline data errors: 1

09/11 CS22 261494 (defective pcs 15 > defects 9)

Caught in earlier stages

CC Skip stitch (52), DB Run-off stitching (46), EA Uneven seam allowance (27), EC Asymmetry (24), CB Broken stitch (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	77.5%
QC Inline	4 reports	—	29.1%
QC Endline	6 days	—	16.3%
QA Inline	2 reports	2	48.4%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	12.8%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

7.109/10

3.609/11

28.209/12

29.709/14

11.809/15

12.609/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	4	18	77	1		7	5
AD Fabric stains	2	5	69	5	2	3	2
CC Skip stitch	2	6	41	3
DB Run-off stitching	2	7	37
ED Gathering crease	2		22			3
EA Uneven seam allowance			27
EC Asymmetry		11		13
CB Broken stitch	4	14		1

253714 MKSC · CB05/CB08/CB10 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

12 reportsQC Inline

No dataQC Endline

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty3,700 / 1,000

PDF reports24

Last report09/09

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 09/09): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/09): EC Asymmetry 1 (earlier 34 times), DJ Pleat 2 (earlier 3 times)

Found earlier but still reached later stages: 5

ED Gathering crease 1, EA Unsmooth/puckering/bubbling 2, BA Thread ends 3, DB Run-off stitching 1, CE Broken seam 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

Pilot Run 1, QA Inline 3, Final Random 2; cannot compare across stages

Caught in earlier stages

CG Grinning (24), DE Cut to broken (20), DD Thread not straight/waving (12), CA Thread tension (10), EB Measurement issue (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	80.8%
QC Inline	12 reports	—	50.3%
QA Inline	4 reports	4	18.8%
Final Random	4 reports	0	4.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	3	56	10	1
ED Gathering crease	1	7	27	1	1
EA Unsmooth/puckering/bubbling	1	3	21	3	2
CG Grinning		2	20	2
DE Cut to broken		3	16	1
DD Thread not straight/waving			12
DJ Pleat			7		4
CA Thread tension			10

253715 MKSC · CB17 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,000 / 400

PDF reports8

Last report09/19

Cross-stage findings

Missed in earlier stages: 1

BA Thread ends (Final Random 08/24): first found in later stages, never recorded before

Found earlier but still reached later stages: 5

EA Unsmooth/puckering/bubbling 1, DA Exceed seam allowance 1, EC Asymmetry 1, ED Gathering crease 1, DJ Pleat 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 1; cannot compare across stages

Caught in earlier stages

CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	61.5%
QC Inline	2 reports	—	38.0%
QA Inline	2 reports	2	29.7%
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	3	12	7	1
ED Gathering crease	4	9	3	1
DA Exceed seam allowance	2	7		1
EA Unsmooth/puckering/bubbling	2	3	1	1
CG Grinning		5
BA Thread ends				5
Others (no detail)	3		1
BB Missing cut seam allowance			4

260268 MKSC · CB13 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

1/3 FAILFinal Random3 reports

Order/Ship qty1,993 / 1,000

PDF reports5

Last report08/11

Cross-stage findings

Missed in earlier stages: 4

ED Gathering crease (Final Random 08/06), AC Fabric hole (Final Random 08/11), EA Unsmooth/puckering/bubbling (Final Random 08/11), CG Grinning (Final Random 08/11): first found in later stages, never recorded before

Found earlier but still reached later stages: 4

DJ Pleat 1, EC Asymmetry 4, AD Fabric stains 3, BA Thread ends 1 pcs (later stages total)

6 defects recorded as 'Others' without detail

Final Random 6; cannot compare across stages

Caught in earlier stages

DA Exceed seam allowance (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	33.0%
Final Random	3 reports	1	10.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	Final Random
DA Exceed seam allowance	8
EC Asymmetry	2	4
AD Fabric stains	3	3
BA Thread ends	5	1
Others (no detail)		6
DD Thread not straight/waving	4
CA Thread tension	4
ED Gathering crease		4

260274 MKSC · CP03 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty2,250 / 1,250

PDF reports5

Last report09/04

Cross-stage findings

Missed in earlier stages: 3

CE Broken seam (Final Random 08/20), BD Snagging (Final Random 09/04), BB Missing cut seam allowance (Final Random 09/04): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/04): CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 2

EC Asymmetry 1, BA Thread ends 5 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Found before bulk production (Final Random): 1

ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	1 reports	—	105.0%
QA Inline	1 reports	1	31.2%
Final Random	3 reports	0	3.1%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	5	2	5
EC Asymmetry	8		1
CB Broken stitch	3	1	1
EA Unsmooth/puckering/bubbling		4
AD Fabric stains	3
ED Gathering crease			2
DJ Pleat	2
EI Inaccurate/skewed stitching		2

260275 MKSC · CP17 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty1,860 / 1,060

PDF reports5

Last report09/18

Cross-stage findings

Missed in earlier stages: 3

AD Fabric stains (Final Random 07/31), DJ Pleat (Final Random 09/18), BD Snagging (Final Random 09/18): first found in later stages, never recorded before

Found earlier but still reached later stages: 5

CC Skip stitch 1, AC Fabric hole 1, BA Thread ends 6, CB Broken stitch 1, CE Broken seam 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	90.0%
Final Random	4 reports	0	3.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	Final Random
BA Thread ends	3	6
EA Unsmooth/puckering/bubbling	4
ED Gathering crease	3
EC Asymmetry	3
CC Skip stitch	1	1
AC Fabric hole	1	1
CB Broken stitch	1	1
CE Broken seam	1	1

260278 MKSC · CB13/CB16/CB17 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 4

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

18 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random5 reports

Order/Ship qty8,500 / 2,000

PDF reports29

Last report08/22

Cross-stage findings

Missed in earlier stages: 4

DH Pressing mark (Final Random 07/13), DE Cut to broken (Final Random 07/13), BA Thread ends (Final Random 07/13), BB Missing cut seam allowance (Final Random 08/22): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (08/22): ED Gathering crease 1 (earlier 29 times), AD Fabric stains 2 (earlier 28 times)

Found earlier but still reached later stages: 1

CG Grinning 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

QA Inline 2, Final Random 3; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (23), EC Asymmetry (18), CE Broken seam (17), DA Exceed seam allowance (16), CB Broken stitch (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	57.7%
QC Inline	18 reports	—	36.0%
QA Inline	3 reports	3	19.8%
Final Random	5 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease		2	99		2
AD Fabric stains	1		90	1	5
CG Grinning		2	26	2	1
EA Unsmooth/puckering/bubbling			22	1
EC Asymmetry		4	12	2
CE Broken seam			15	2
DA Exceed seam allowance		3	11	2
BA Thread ends			3		12

260282 MKSC · CP03/CP06 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty4,000 / 1,700

PDF reports5

Last report09/05

Cross-stage findings

Missed in earlier stages: 3

DJ Pleat (Final Random 08/14), DB Run-off stitching (Final Random 08/28), CE Broken seam (Final Random 09/05): first found in later stages, never recorded before

2 defects recorded as 'Others' without detail

QA Inline 1, Final Random 1; cannot compare across stages

Found before bulk production (Final Random): 4

CD Needle hole, CB Broken stitch, CC Skip stitch, BA Thread ends: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QA Inline	1 reports	1	31.2%
Final Random	4 reports	0	3.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QA Inline	Final Random
BA Thread ends	3	7
CB Broken stitch	1	2
EA Unsmooth/puckering/bubbling	3
DJ Pleat		3
CC Skip stitch	1	1
Others (no detail)	1	1
CE Broken seam		2
CD Needle hole		1

260285 MKSC · CS13/CS19 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run2 reports

No report1st Bundle

7 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty5,643 / 1,500

PDF reports13

Last report08/08

Cross-stage findings

Missed in earlier stages: 2

HA Poor pressing (Final Random 07/15), CB Broken stitch (Final Random 07/31): first found in later stages, never recorded before

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 43.8% vs QC Inline 26.6%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/08): AD Fabric stains 2 (earlier 7 times)

6 defects recorded as 'Others' without detail

QC Inline 1, QA Inline 5; cannot compare across stages

Caught in earlier stages

EC Asymmetry (29), DI High-low/uneven (25), CG Grinning (18), EA Unsmooth/puckering/bubbling (6), ED Gathering crease (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
QC Inline	7 reports	—	26.6%
QA Inline	1 reports	1	43.8%
Final Random	3 reports	0	2.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Inline	QA Inline	Final Random
BA Thread ends		49	2	8
AD Fabric stains		20	4	6
EC Asymmetry	5	23	1
DI High-low/uneven		24	1
CG Grinning	1	17
Others (no detail)		1	5
EA Unsmooth/puckering/bubbling	3	3
ED Gathering crease		5

260379 MKSC · CP04/CP05/CP07 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

No report1st Bundle

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty2,550 / 748

PDF reports9

Last report09/14

Cross-stage findings

Missed in earlier stages: 3

AC Fabric hole (Final Random 07/07), CB Broken stitch (Final Random 07/07), BD Snagging (Final Random 09/12): first found in later stages, never recorded before

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 2, AD Fabric stains 3, DJ Pleat 1, BA Thread ends 7, CC Skip stitch 1, ED Gathering crease 1 pcs (later stages total)

13 defects recorded as 'Others' without detail

Final Random 13; cannot compare across stages

Caught in earlier stages

EC Asymmetry (6), DD Thread not straight/waving (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	3 reports	—	62.5%
QA Inline	1 reports	1	28.1%
Final Random	5 reports	1	6.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QA Inline	Final Random
BA Thread ends	6		7
Others (no detail)			13
AD Fabric stains	5	4	3
CC Skip stitch	10	1	1
DJ Pleat	8	2	1
EC Asymmetry	6
EA Unsmooth/puckering/bubbling	4		2
DD Thread not straight/waving	5

260951 LOGE · CB24 · Due 09/30 · 6d leftFinal Random PASS QA Inline DHU is 2.3× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

5 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty4,000 / 4,000

PDF reports10

Last report08/24

Cross-stage findings

QA Inline DHU is 2.3× QC Inline

QA Inline DHU 64.1% vs QC Inline 27.6%; QC Inline may be missing defects

Recurring in small numbers: 3

Latest Final Random (08/24): CE Broken seam 1 (earlier 7 times), DJ Pleat 1 (earlier 9 times), ED Gathering crease 2 (earlier 3 times)

Found earlier but still reached later stages: 3

BA Thread ends 26, EE Raw edge 3, DE Cut to broken 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1; cannot compare across stages

Duplicate report numbers

QGR2630146 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (26), EA Unsmooth/puckering/bubbling (20), CG Grinning (12), EI Inaccurate/skewed stitching (9), CB Broken stitch (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	5 reports	—	27.6%
QA Inline	2 reports	2	64.1%
Final Random	2 reports	1	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	2			26
EC Asymmetry	1	21	4
DJ Pleat	3	7	8	5
EA Unsmooth/puckering/bubbling	4	5	11
CE Broken seam	2	7	2	3
ED Gathering crease		6	1	6
CG Grinning		12
EI Inaccurate/skewed stitching	2		7

261125 MKSC · CB01/CB02/CB04… · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run6 reports

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 13.8%QC Endline7 days

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,658 / 0

PDF reports14

Last report09/19

Cross-stage findings

Missed in earlier stages: 1

DJ Pleat (Final Random 09/10): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CB Broken stitch 1, AD Fabric stains 1 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 5); zero in QC Endline records

Caught in earlier stages

EC Asymmetry (122), ED Gathering crease (66), CG Grinning (23), DB Run-off stitching (17), EA Unsmooth/puckering/bubbling (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	6 reports	0	—
1st Bundle	2 reports	2	51.9%
QC Inline	2 reports	—	31.7%
QC Endline	7 days	—	13.8%
QA Inline	3 reports	3	31.2%
Final Random	1 reports	0	2.4%

QC Endline daily DHU (last 10 days)

13.508/28

25.908/29

16.208/31

9.909/01

13.709/02

10.109/03

6.409/04

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		3	5	126		3
EC Asymmetry	5	3	2	108	4
ED Gathering crease	2	5	2	48	9
CG Grinning	1	7	5		10
DB Run-off stitching		2	3	12
EA Unsmooth/puckering/bubbling	2	3	3		5
AD Fabric stains				12		1
BB Missing cut seam allowance		4	4

261128 MKSC · CP06 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

4 reportsQC Inline

DHU 6.7%QC Endline5 days

All FAILQA Inline1 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,600 / 600

PDF reports8

Last report09/04

Cross-stage findings

Missed in earlier stages: 2

BD Snagging (Shipment Sample 09/03), GA Missing bartack/button (Shipment Sample 09/03): first found in later stages, never recorded before

QA Inline DHU is 5.7× QC Endline

QA Inline DHU 38.0% vs QC Endline 6.7% (08/29–09/03, 5 days, 5096 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/04): CB Broken stitch 1 (earlier 4 times), AD Fabric stains 1 (earlier 11 times)

Found earlier but still reached later stages: 4

EA Unsmooth/puckering/bubbling 5, EI Inaccurate/skewed stitching 2, DI High-low/uneven 1, EC Asymmetry 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 4; cannot compare across stages

QC Endline data errors: 1

09/01 CP06 261128A (defective pcs 12 > defects 11)

Caught in earlier stages

CC Skip stitch (60), DB Run-off stitching (36), ED Gathering crease (32), DD Thread not straight/waving (30), EA Uneven seam allowance (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	95.0%
QC Inline	4 reports	—	41.0%
QC Endline	5 days	—	6.7%
QA Inline	1 reports	1	38.0%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

4.808/29

7.408/31

6.209/01

12.909/02

4.309/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	2	20	87	1		3
Others (no detail)	4		56
CC Skip stitch		5	55
EA Unsmooth/puckering/bubbling	10		22	6	5
DB Run-off stitching		4	32
ED Gathering crease			32
DD Thread not straight/waving		30
AD Fabric stains		4	22		1	1

261129 MKSC · CP02/CP12 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 5.2%QC Endline12 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty6,180 / 104

PDF reports8

Last report09/21

Cross-stage findings

Missed in earlier stages: 4

CD Needle hole (Shipment Sample 09/04), EI Inaccurate/skewed stitching (Shipment Sample 09/04), BD Snagging (Final Random 09/08), DJ Pleat (Final Random 09/16): first found in later stages, never recorded before

QA Inline DHU is 9.0× QC Endline

QA Inline DHU 46.9% vs QC Endline 5.2% (09/02–09/15, 12 days, 13534 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/21): AD Fabric stains 1 (earlier 25 times)

Found earlier but still reached later stages: 6

EA Unsmooth/puckering/bubbling 1, EC Asymmetry 1, GA Missing bartack/button 1, ED Gathering crease 4, CB Broken stitch 1, CC Skip stitch 1 pcs (later stages total)

9 defects recorded as 'Others' without detail

QA Inline 8, Final Random 1; cannot compare across stages

Caught in earlier stages

EA Uneven seam allowance (11), DB Run-off stitching (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Endline	12 days	—	5.2%
QA Inline	3 reports	3	46.9%
Shipment Sample	1 reports	1	—
Final Random	3 reports	0	4.6%

QC Endline daily DHU (last 10 days)

6.109/04

5.709/05

4.409/07

4.409/08

4.609/09

5.809/10

6.009/11

5.309/12

2.909/14

1.109/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Shipment Sample	Final Random
EC Asymmetry	1	214	6	1
ED Gathering crease		211	1	2	2
AD Fabric stains	3	116	4	1	3
BA Thread ends	1	59	2		1
EA Unsmooth/puckering/bubbling	5	31	20	1
CC Skip stitch		47			1
Others (no detail)		14	8		1
EA Uneven seam allowance		11

261168 MKSC · CB01/CB03/CB08… · Due 09/30 · 6d leftNo final QA Inline DHU is 5.9× QC Endline

No reportPP Sample

No resultPilot Run5 reports

All FAIL1st Bundle2 reports1 no result

7 reportsQC Inline

DHU 5.8%QC Endline4 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,575 / 2,575

PDF reports15

Last report09/23

Cross-stage findings

QA Inline DHU is 5.9× QC Endline

QA Inline DHU 34.4% vs QC Endline 5.8% (09/17–09/23, 4 days, 2446 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Caught in earlier stages

BA Thread ends (74), EC Asymmetry (56), EA Unsmooth/puckering/bubbling (48), CC Skip stitch (31), ED Gathering crease (25) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	5 reports	0	—
1st Bundle	2 reports	1	184.6%
QC Inline	7 reports	—	52.0%
QC Endline	4 days	—	5.8%
QA Inline	1 reports	1	34.4%

QC Endline daily DHU (last 10 days)

1.809/17

14.409/21

4.409/22

6.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends				74
EC Asymmetry	7	3	22	24
EA Unsmooth/puckering/bubbling	8	6	33		1
CC Skip stitch		1	3	25	2
ED Gathering crease	5	3	4	12	1
CG Grinning		3	20		2
CB Broken stitch		4	16
CA Thread tension			14		1

261169 MKSC · CB07/CB22 · Due 09/30 · 6d leftNo final QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 14.5%QC Endline5 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,661 / 1,161

PDF reports9

Last report09/17

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 68.8% vs QC Inline 40.0%; QC Inline may be missing defects

2 defects recorded as 'Others' without detail

QA Inline 2; cannot compare across stages

Duplicate report numbers

QGR2641126 have multiple reports with different content

Caught in earlier stages

BA Thread ends (84), ED Gathering crease (81), CC Skip stitch (36), DB Run-off stitching (28), EC Asymmetry (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	2 reports	2	73.1%
QC Inline	2 reports	—	40.0%
QC Endline	5 days	—	14.5%
QA Inline	2 reports	2	68.8%

QC Endline daily DHU (last 10 days)

5.809/14

13.009/15

11.209/16

15.909/17

23.809/18

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends				84
ED Gathering crease	2	1		48	30
CC Skip stitch				36
DB Run-off stitching		2	14	12
EC Asymmetry	1	4		12	2
CG Grinning		5	8
CB Broken stitch	1	2	9
AD Fabric stains				12

261170 MKSC · CP06 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

DHU 7.6%QC Endline4 days

All FAILQA Inline1 reports

No resultShipment Sample3 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,204 / 1,500

PDF reports9

Last report09/17

Cross-stage findings

Missed in earlier stages: 3

EG Wrong panel assembly (Shipment Sample 09/10), CG Grinning (Shipment Sample 09/10), CF Pulling yarn (Shipment Sample 09/10): first found in later stages, never recorded before

QA Inline DHU is 5.3× QC Endline

QA Inline DHU 40.0% vs QC Endline 7.6% (09/08–09/11, 4 days, 2810 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 3

Latest Final Random (09/17): CC Skip stitch 1 (earlier 11 times), BA Thread ends 2 (earlier 8 times), EA Unsmooth/puckering/bubbling 2 (earlier 8 times)

Found earlier but still reached later stages: 2

EC Asymmetry 1, EB Measurement issue 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

Final Random 2; cannot compare across stages

Caught in earlier stages

AD Fabric stains (19), ED Gathering crease (18), DB Run-off stitching (17), EA Uneven seam allowance (8), CE Broken seam (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	55.0%
QC Inline	3 reports	—	38.0%
QC Endline	4 days	—	7.6%
QA Inline	1 reports	1	40.0%
Shipment Sample	3 reports	0	—
Final Random	1 reports	0	5.6%

QC Endline daily DHU (last 10 days)

9.409/08

10.409/09

9.109/10

3.709/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	4	20	54	1		2
CC Skip stitch	4	18	32	4		1
Others (no detail)			34			2
EA Unsmooth/puckering/bubbling		2	11	13	2	2
AD Fabric stains		4	14	1
EC Asymmetry	1		16		1
ED Gathering crease			18
DB Run-off stitching		1	16

261171 MKSC · CP03/CP07 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No resultPilot Run1 reports

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 8.1%QC Endline5 days

All FAILQA Inline2 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty5,875 / 2,875

PDF reports8

Last report09/09

Cross-stage findings

Missed in earlier stages: 2

GA Missing bartack/button (Shipment Sample 09/01), BB Missing cut seam allowance (Final Random 09/09): first found in later stages, never recorded before

QA Inline DHU is 5.3× QC Endline

QA Inline DHU 42.7% vs QC Endline 8.1% (08/28–09/02, 5 days, 2895 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/09): AD Fabric stains 2 (earlier 6 times)

Found earlier but still reached later stages: 8

EI Inaccurate/skewed stitching 1, CB Broken stitch 2, ED Gathering crease 2, EC Asymmetry 1, EA Unsmooth/puckering/bubbling 2, CC Skip stitch 1, CE Broken seam 2, DB Run-off stitching 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 6); zero in QC Endline records

QC Endline data errors: 1

08/28 CP03 261171A (defective pcs 65 > defects 56)

Caught in earlier stages

EA Uneven seam allowance (36), CG Grinning (7), DJ Pleat (5), DD Thread not straight/waving (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
1st Bundle	2 reports	2	87.5%
QC Inline	1 reports	—	78.1%
QC Endline	5 days	—	8.1%
QA Inline	2 reports	2	42.7%
Shipment Sample	1 reports	1	—
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

8.308/28

8.908/29

7.708/31

9.809/01

3.309/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	12	4	38	12		1
CC Skip stitch			53	8	1
ED Gathering crease	2		50		2
AD Fabric stains			44	1	1	2
EA Uneven seam allowance			36
EC Asymmetry	3	11	11	3	1
CG Grinning	4			3
EA Unsmooth/puckering/bubbling				4	2

261173 MKSC · CP07/CS03 · Due 09/30 · 6d leftFinal Random PASS QA Inline DHU is 5.6× QC Endline

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle1 reports

1 reportsQC Inline

DHU 8.4%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports7

Last report09/18

Cross-stage findings

QA Inline DHU is 5.6× QC Endline

QA Inline DHU 46.9% vs QC Endline 8.4% (09/09–09/11, 3 days, 1928 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/18): AD Fabric stains 1 (earlier 7 times)

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 3); zero in QC Endline records

Caught in earlier stages

ED Gathering crease (40), CC Skip stitch (23), EC Asymmetry (5), DD Thread not straight/waving (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	1 reports	1	60.0%
QC Inline	1 reports	—	34.0%
QC Endline	3 days	—	8.4%
QA Inline	1 reports	1	46.9%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

9.409/09

17.709/10

4.109/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		3		50	2	3
ED Gathering crease	2			36	2
AD Fabric stains		1	7	25	2	1
Others (no detail)				28	1
CC Skip stitch				23
EC Asymmetry	1	1			3
DD Thread not straight/waving		2	3
CG Grinning		1			3

261183 MKSC · CB02/CB08/CB16 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No resultPilot Run5 reports

All FAIL1st Bundle2 reports

14 reportsQC Inline

DHU 7.0%QC Endline11 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random5 reports

Order/Ship qty8,097 / 1,000

PDF reports30

Last report09/18

Cross-stage findings

Missed in earlier stages: 3

BB Missing cut seam allowance (Final Random 09/01), DF Twisted seam/skewing (Final Random 09/17), AF Crushed foam cup (Final Random 09/18): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/18): EA Unsmooth/puckering/bubbling 1 (earlier 9 times), AD Fabric stains 2 (earlier 44 times), CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 5

ED Gathering crease 1, BA Thread ends 3, AC Fabric hole 1, DJ Pleat 2, CC Skip stitch 1 pcs (later stages total)

12 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 9; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 9); zero in QC Endline records

QC Endline data errors: 1

08/28 CB16 261183A (defective pcs 16 > defects 14)

Duplicate report numbers

QGR2634838 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (89), CE Broken seam (79), EC Asymmetry (32), EA Uneven seam allowance (22), CG Grinning (18) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	5 reports	0	—
1st Bundle	2 reports	2	65.4%
QC Inline	14 reports	—	39.1%
QC Endline	11 days	—	7.0%
QA Inline	4 reports	4	28.1%
Final Random	5 reports	0	4.3%

QC Endline daily DHU (last 10 days)

19.208/29

18.408/31

15.309/01

8.609/09

7.709/10

5.609/11

4.209/12

5.209/14

7.009/15

5.109/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
ED Gathering crease	6	4	86	117	2	1
AD Fabric stains		3	63	136	1	8
BA Thread ends	2		5	140		3
Others (no detail)		3		100	9
DB Run-off stitching			28	61
CE Broken seam			6	72	1
CC Skip stitch			4	59		1
EC Asymmetry	3	2	14	7	6

261184 MKSC · CB06/CB16 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 13.3%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

1/2 FAILFinal Random2 reports

Order/Ship qty3,201 / 1,201

PDF reports8

Last report09/21

Cross-stage findings

Missed in earlier stages: 1

AF Crushed foam cup (Final Random 09/21): first found in later stages, never recorded before

1 later-stage PDF report(s) blank

Final Random 09/21 QGR2642166 (FAIL); please check if the report was completed

Recurring in small numbers: 3

Latest Final Random (09/21): ED Gathering crease 1 (earlier 14 times), EA Unsmooth/puckering/bubbling 1 (earlier 5 times), AD Fabric stains 1 (earlier 7 times)

2 defects recorded as 'Others' without detail

PP Sample 1, Final Random 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 5); zero in QC Endline records

Duplicate report numbers

QGR2642166 have multiple reports with different content

Caught in earlier stages

BA Thread ends (89), CE Broken seam (47), DB Run-off stitching (43), EC Asymmetry (20), CC Skip stitch (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	69.2%
QC Inline	2 reports	—	40.0%
QC Endline	3 days	—	13.3%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	1	2.0%

QC Endline daily DHU (last 10 days)

4.209/16

14.109/17

14.809/18

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
ED Gathering crease		5	15	75	3	1
BA Thread ends				89
AD Fabric stains			6	70		1
CE Broken seam				47
DB Run-off stitching				43
EC Asymmetry	2	6	4	7	1
Others (no detail)	1			17		1
CC Skip stitch				19

261185 MKSC · CB22 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,050 / 1,000

PDF reports8

Last report09/21

Cross-stage findings

Missed in earlier stages: 1

AC Fabric hole (Final Random 09/21): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/21): CG Grinning 1 (earlier 4 times), EA Unsmooth/puckering/bubbling 2 (earlier 6 times)

4 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 2; cannot compare across stages

Caught in earlier stages

EC Asymmetry (17), ED Gathering crease (12), EB Measurement issue (8), DB Run-off stitching (6), AD Fabric stains (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	4 reports	—	35.4%
QA Inline	1 reports	1	28.1%
Final Random	1 reports	0	5.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
EC Asymmetry	5	11	1
EA Unsmooth/puckering/bubbling		10	2	2
ED Gathering crease	3	9
CG Grinning	1	8		1
BA Thread ends		7		2
EB Measurement issue	8
DB Run-off stitching	1	5
AD Fabric stains	2	4

261227 GECL · CS05/CS06/CS22… · Due 09/30 · 6d leftFinal Random PASS QA Inline DHU is 1.6× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

17 reportsQC Inline

DHU 5.6%QC Endline5 days

All FAILQA Inline5 reports

No resultShipment Sample2 reports

All PASSPre-final2 reports

All PASSFinal Random2 reports

Order/Ship qty9,960 / 1,710

PDF reports31

Last report09/09

Cross-stage findings

QA Inline DHU is 1.6× QC Inline

QA Inline DHU 47.5% vs QC Inline 30.1%; QC Inline may be missing defects

QA Inline DHU is 8.5× QC Endline

QA Inline DHU 47.5% vs QC Endline 5.6% (08/29–09/03, 5 days, 2951 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/09): CB Broken stitch 2 (earlier 22 times)

Found earlier but still reached later stages: 3

BB Missing cut seam allowance 1, ED Gathering crease 2, DH Pressing mark 1 pcs (later stages total)

63 defects recorded as 'Others' without detail

1st Bundle 9, QA Inline 11, QC Inline 38, Pre-final 3, Final Random 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

Caught in earlier stages

CC Skip stitch (75), DB Run-off stitching (23), BC Sticker left (19), DE Cut to broken (18), DI High-low/uneven (13) did not reach later stages

Found before bulk production (Shipment Sample): 7

EA Unsmooth/puckering/bubbling, DJ Pleat, CG Grinning, AD Fabric stains, EI Inaccurate/skewed stitching, EF Cup/pocket issue, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	75.0%
QC Inline	17 reports	—	30.1%
QC Endline	5 days	—	5.6%
QA Inline	5 reports	5	47.5%
Shipment Sample	2 reports	0	—
Pre-final	2 reports	0	3.1%
Final Random	2 reports	0	3.1%

QC Endline daily DHU (last 10 days)

1.308/29

9.308/31

9.609/01

1.409/02

3.009/03

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	7	53	87	9		5	5
CC Skip stitch	1	4	68	2
CB Broken stitch	8	49		7		1	3
Others (no detail)	9	38	1	11		3	2
EC Asymmetry	4	34		7	1	2	3
DB Run-off stitching	1	10	9	3
BC Sticker left	3	16
DE Cut to broken		17		1

261228 GECL · CS03/CS24 · Due 09/30 · 6d leftFinal Random PASS QA Inline DHU is 2.0× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

36 reportsQC Inline

DHU 4.4%QC Endline4 days

All FAILQA Inline8 reports

All FAILShipment Sample3 reports2 no result

All PASSPre-final1 reports

All PASSFinal Random3 reports

Order/Ship qty25,980 / 4,240

PDF reports54

Last report09/01

Cross-stage findings

QA Inline DHU is 2.0× QC Inline

QA Inline DHU 39.5% vs QC Inline 19.9%; QC Inline may be missing defects

QA Inline DHU is 9.0× QC Endline

QA Inline DHU 39.5% vs QC Endline 4.4% (08/28–09/02, 4 days, 2403 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/01): EC Asymmetry 1 (earlier 60 times), CB Broken stitch 2 (earlier 20 times)

Found earlier but still reached later stages: 4

EA Unsmooth/puckering/bubbling 4, DJ Pleat 1, CC Skip stitch 4, AC Fabric hole 1 pcs (later stages total)

18 defects recorded as 'Others' without detail

Shipment Sample 5, 1st Bundle 5, QA Inline 8; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EC Asymmetry (QA 20), EA Unsmooth/puckering/bubbling (QA 15); zero in QC Endline records

QC Endline data errors: 2

08/28 CS24 261228B-1 (defective pcs 49 > defects 48), 08/29 CS24 261228B-1 (defective pcs 29 > defects 25)

Caught in earlier stages

BB Missing cut seam allowance (23), CA Thread tension (13), DI High-low/uneven (11), DC Join stitching (8), DF Twisted seam/skewing (8) did not reach later stages

Found before bulk production (Shipment Sample): 5

ED Gathering crease, EG Wrong panel assembly, AD Fabric stains, EI Inaccurate/skewed stitching, DB Run-off stitching: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	50.0%
QC Inline	36 reports	—	19.9%
QC Endline	4 days	—	4.4%
QA Inline	8 reports	8	39.5%
Shipment Sample	3 reports	1	—
Pre-final	1 reports	0	2.5%
Final Random	3 reports	0	3.3%

QC Endline daily DHU (last 10 days)

6.908/28

4.508/29

0.708/31

6.209/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
EC Asymmetry		174		13	1		6
BA Thread ends	5	40	79	20		4	9
ED Gathering crease		89		4	1		1
DJ Pleat	3	57		5			1
CB Broken stitch	1	45		5			3
CC Skip stitch	3	20	17	6	1	2	1
AD Fabric stains	6	26	4	5	2	2	3
EA Unsmooth/puckering/bubbling	6	10		11	2		2

261264 MKSC · CP05 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,190 / 1,190

PDF reports4

Last report09/01

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 09/01): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/01): ED Gathering crease 1 (earlier 4 times)

Found earlier but still reached later stages: 1

BA Thread ends 3 pcs (later stages total)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

CD Needle hole (6), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QA Inline	1 reports	1	31.2%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
ED Gathering crease	5	4	1
BA Thread ends	3	1	3
CD Needle hole	6
EC Asymmetry	5
DJ Pleat	3	1
DI High-low/uneven	2	2
CB Broken stitch	2	1
HA Poor pressing	2

261265 MKSC · CP05 · Due 09/30 · 6d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,142 / 1,142

PDF reports3

Last report09/07

Cross-stage findings

Missed in earlier stages: 1

BA Thread ends (Final Random 09/07): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CC Skip stitch 1, DJ Pleat 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Caught in earlier stages

CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	80.0%
QA Inline	1 reports	1	21.9%
Final Random	1 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QA Inline	Final Random
CC Skip stitch	2	3	1
CG Grinning	5	1
DH Pressing mark	3
AD Fabric stains	3
DJ Pleat		1	2
BA Thread ends			2
CB Broken stitch	1
EC Asymmetry	1

261447 MKSC · CS11 · Due 09/30 · 6d leftNo final Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 9.0%QC Endline7 days

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty1,000 / 1,000

PDF reports8

Last report09/11

Cross-stage findings

Missed in earlier stages: 1

EA Unsmooth/puckering/bubbling (Pre-final 09/10): first found in later stages, never recorded before

QA Inline DHU is 5.2× QC Endline

QA Inline DHU 46.9% vs QC Endline 9.0% (09/07–09/16, 7 days, 2158 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Pre-final (09/10): CC Skip stitch 1 (earlier 8 times)

Found earlier but still reached later stages: 2

DE Cut to broken 1, DJ Pleat 1 pcs (later stages total)

48 defects recorded as 'Others' without detail

1st Bundle 11, QC Inline 33, QA Inline 3, Pre-final 1; cannot compare across stages

QC Endline data errors: 1

09/07 CS11 261447A (defective pcs 18 > defects 17)

Caught in earlier stages

ED Gathering crease (29), AC Fabric hole (5), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	26.9%
QC Inline	4 reports	—	0.0%
QC Endline	7 days	—	9.0%
QA Inline	1 reports	1	46.9%
Pre-final	1 reports	0	6.2%

QC Endline daily DHU (last 10 days)

12.609/07

12.909/08

8.609/09

9.409/10

7.609/11

26.709/12

1.109/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final
BA Thread ends	6	21	114	6	2
Others (no detail)	11	33	17	3	1
CC Skip stitch			39		1
ED Gathering crease	5		24
AC Fabric hole	2	3
DE Cut to broken	4				1
EC Asymmetry		5
BB Missing cut seam allowance		4

261689 RTMS · CP15 · Due 09/30 · 6d leftShipment Sample No result Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 8.0%QC Endline7 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty1,500 / 1,500

PDF reports5

Last report09/14

Cross-stage findings

Missed in earlier stages: 3

CB Broken stitch (Pre-final 09/09), EE Raw edge (Shipment Sample 09/14), AD Fabric stains (Shipment Sample 09/14): first found in later stages, never recorded before

QA Inline DHU is 5.5× QC Endline

QA Inline DHU 43.8% vs QC Endline 8.0% (09/03–09/14, 7 days, 3386 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 3

BA Thread ends 8, ED Gathering crease 2, EI Inaccurate/skewed stitching 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (75), EA Unsmooth/puckering/bubbling (54), DB Run-off stitching (8), CC Skip stitch (7), FC Wrong label (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Endline	7 days	—	8.0%
QA Inline	1 reports	1	43.8%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	2.4%

QC Endline daily DHU (last 10 days)

9.309/03

10.709/04

8.609/05

13.509/07

8.909/08

4.009/09

2.009/14

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Pre-final
EC Asymmetry	1	73	1
Others (no detail)		75
ED Gathering crease	7	46	5	2
EA Unsmooth/puckering/bubbling		54
BA Thread ends	2	5	3	8
DB Run-off stitching	1	7
CC Skip stitch		6	1
FC Wrong label	6

261226 GECL · CS05/CS15/CS17… · Due 10/06 · 12d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle4 reports

65 reportsQC Inline

DHU 10.8%QC Endline17 days

All FAILQA Inline11 reports

All FAILShipment Sample3 reports2 no result

All PASSPre-final4 reports

All PASSFinal Random2 reports

Order/Ship qty17,980 / 17,980

PDF reports89

Last report09/18

Cross-stage findings

Missed in earlier stages: 3

CG Grinning (Shipment Sample 07/31), DH Pressing mark (Pre-final 08/03), HA Poor pressing (Final Random 08/31): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/09): ED Gathering crease 1 (earlier 60 times), CB Broken stitch 1 (earlier 63 times)

Found earlier but still reached later stages: 9

EC Asymmetry 5, GA Missing bartack/button 1, DJ Pleat 2, BD Snagging 1, EA Unsmooth/puckering/bubbling 4, BA Thread ends 10, CF Pulling yarn 5, AD Fabric stains 1, EI Inaccurate/skewed stitching 2 pcs (later stages total)

47 defects recorded as 'Others' without detail

1st Bundle 8, QA Inline 16, QC Inline 15, Final Random 4, Pre-final 4; cannot compare across stages

QC Endline data errors: 1

09/02 CS05 261226B-1 (defective pcs 59 > defects 54)

Duplicate report numbers

QGR2630812 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (117), DB Run-off stitching (104), DI High-low/uneven (91), CE Broken seam (32), CA Thread tension (30) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	4 reports	4	75.0%
QC Inline	65 reports	—	28.2%
QC Endline	17 days	—	10.8%
QA Inline	11 reports	11	42.0%
Shipment Sample	3 reports	1	—
Pre-final	4 reports	0	3.0%
Final Random	2 reports	0	2.3%

QC Endline daily DHU (last 10 days)

8.409/07

15.909/08

12.609/09

14.309/10

11.709/11

6.009/12

15.709/14

7.609/15

15.809/16

11.709/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
AD Fabric stains		113	368	9	1
BA Thread ends	9	172	184	31		10
ED Gathering crease	9	78	57	18	2	4	3
Others (no detail)	8	15	118	16		4	4
CB Broken stitch	1	139		6		3	2
DJ Pleat	7	127		7		2
CC Skip stitch		76	41
DB Run-off stitching	1	94	1	8

253713 MKSC · CB16 · Due 10/07 · 13d leftFinal Random PASS Missed in earlier stages: 2

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 4.0%QC Endline6 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,940 / 1,440

PDF reports12

Last report09/11

Cross-stage findings

Missed in earlier stages: 2

BA Thread ends (Final Random 07/15), EA Unsmooth/puckering/bubbling (Final Random 09/02): first found in later stages, never recorded before

QA Inline DHU is 5.8× QC Endline

QA Inline DHU 23.4% vs QC Endline 4.0% (09/01–09/09, 6 days, 4024 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/11): CC Skip stitch 1 (earlier 5 times)

Found earlier but still reached later stages: 1

AC Fabric hole 2 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 3, Final Random 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 5); zero in QC Endline records

Caught in earlier stages

ED Gathering crease (58), CE Broken seam (45), DB Run-off stitching (16), CG Grinning (12), EC Asymmetry (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	53.8%
QC Inline	4 reports	—	36.5%
QC Endline	6 days	—	4.0%
QA Inline	2 reports	2	23.4%
Final Random	3 reports	0	3.2%

QC Endline daily DHU (last 10 days)

2.209/01

5.009/02

4.409/03

3.609/04

4.609/05

4.409/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
ED Gathering crease		6	32	20
BA Thread ends			3	41		4
Others (no detail)		1		41	3	1
CE Broken seam			13	32
DB Run-off stitching				16
CG Grinning	1	4	6		1
CC Skip stitch				8		1
EC Asymmetry	1	2	3		1

261147 LOGE · CP07 · Due 10/07 · 13d leftNo final QA Inline DHU is 5.6× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 7.3%QC Endline6 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty10,000 / 10,000

PDF reports8

Last report09/23

Cross-stage findings

QA Inline DHU is 5.6× QC Endline

QA Inline DHU 40.6% vs QC Endline 7.3% (09/17–09/23, 6 days, 5409 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 1

09/17 CP07 261147 (defective pcs 35 > defects 21)

Caught in earlier stages

BA Thread ends (135), ED Gathering crease (125), CC Skip stitch (107), AD Fabric stains (39), CE Broken seam (36) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	4 reports	—	—
QC Endline	6 days	—	7.3%
QA Inline	2 reports	2	40.6%

QC Endline daily DHU (last 10 days)

3.509/17

5.509/18

3.609/19

9.309/21

7.509/22

11.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	1	34	97	3
ED Gathering crease	6		109	10
CC Skip stitch		2	105
AD Fabric stains	11	2	26
CE Broken seam		12	24
EC Asymmetry	2	16	1	5
Others (no detail)			24
CB Broken stitch	2	17

261178 MKSC · CP06 · Due 10/07 · 13d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline3 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty2,750 / 1,500

PDF reports10

Last report09/07

Cross-stage findings

Missed in earlier stages: 1

AD Fabric stains (Final Random 09/07): first found in later stages, never recorded before

QA Inline DHU is 1.8× QC Inline

QA Inline DHU 38.5% vs QC Inline 21.2%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (09/07): CC Skip stitch 2 (earlier 6 times)

Found earlier but still reached later stages: 2

CE Broken seam 2, DJ Pleat 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 2; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (17), DI High-low/uneven (12), ED Gathering crease (6), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	70.0%
QC Inline	3 reports	—	21.2%
QA Inline	3 reports	3	38.5%
Final Random	3 reports	0	2.9%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
CC Skip stitch		15	3	6
EA Unsmooth/puckering/bubbling	8		9
DJ Pleat		15		2
BA Thread ends	3		4	5
DI High-low/uneven		12
CE Broken seam	1	6		2
ED Gathering crease		1	5
EC Asymmetry			5

261181 MKSC · CS19 · Due 10/07 · 13d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,270 / 1,270

PDF reports7

Last report08/28

Cross-stage findings

Missed in earlier stages: 2

DH Pressing mark (Pre-final 08/08), AD Fabric stains (Pre-final 08/08): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 53.1% vs QC Inline 25.0%; QC Inline may be missing defects

Recurring in small numbers: 1

Latest Final Random (08/28): EC Asymmetry 1 (earlier 7 times)

Found earlier but still reached later stages: 2

ED Gathering crease 2, HA Poor pressing 1 pcs (later stages total)

4 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 1, Final Random 1; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (15), CG Grinning (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	67.5%
QC Inline	2 reports	—	25.0%
QA Inline	1 reports	1	53.1%
Pre-final	1 reports	0	3.2%
Final Random	1 reports	0	3.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Pre-final	Final Random
BA Thread ends	7	14	3	2	3
EC Asymmetry	6	12	1		1
DI High-low/uneven	5	7	3
ED Gathering crease	1		3		2
HA Poor pressing	2	3		1
CG Grinning	3		3
Others (no detail)	2		1		1
EA Unsmooth/puckering/bubbling	1		1

261813 OSIT · CS09 · Due 10/07 · 13d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle3 reports

3 reportsQC Inline

DHU 15.5%QC Endline6 days

No reportQA Inline

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty5,000 / 5,000

PDF reports10

Last report09/21

Cross-stage findings

Missed in earlier stages: 2

DJ Pleat (Shipment Sample 09/11), CG Grinning (Final Random 09/21): first found in later stages, never recorded before

Recurring in small numbers: 1

Latest Final Random (09/21): EC Asymmetry 2 (earlier 13 times)

Found earlier but still reached later stages: 3

IA 2nd operation issue 3, EI Inaccurate/skewed stitching 2, EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

Duplicate report numbers

QGR2639824 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (94), CC Skip stitch (70), ED Gathering crease (30), DF Twisted seam/skewing (9), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	3 reports	3	77.4%
QC Inline	3 reports	—	43.3%
QC Endline	6 days	—	15.5%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	2.5%
Final Random	1 reports	0	3.5%

QC Endline daily DHU (last 10 days)

2.509/10

21.809/11

16.609/12

22.809/14

19.709/15

6.909/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	Shipment Sample	Pre-final	Final Random
BA Thread ends	10	15	830		7	5
DB Run-off stitching		37	57
EC Asymmetry	6	11	68	1		2
CC Skip stitch	4	4	62
ED Gathering crease			30
EA Unsmooth/puckering/bubbling	1	19			2
DF Twisted seam/skewing	4	5
IA 2nd operation issue	1	4			3

261814 OSIT · CS09 · Due 10/07 · 13d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 24.9%QC Endline7 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty6,000 / 6,000

PDF reports15

Last report09/14

Cross-stage findings

Missed in earlier stages: 3

BD Snagging (Pre-final 09/05), AB Shading (Pre-final 09/05), CF Pulling yarn (Final Random 09/14): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/14): CB Broken stitch 1 (earlier 5 times), EC Asymmetry 1 (earlier 25 times), CC Skip stitch 1 (earlier 7 times)

Found earlier but still reached later stages: 1

EA Unsmooth/puckering/bubbling 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

QA Inline 1, Final Random 4; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (139), ED Gathering crease (89), EI Inaccurate/skewed stitching (10), FC Wrong label (7), DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	48.5%
QC Inline	6 reports	—	24.7%
QC Endline	7 days	—	24.9%
QA Inline	3 reports	3	24.0%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	3.5%
Final Random	1 reports	0	4.0%

QC Endline daily DHU (last 10 days)

1.609/02

22.609/03

15.509/05

28.809/07

44.909/08

32.909/09

24.109/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2	10	1221	2		7	5
EC Asymmetry	3	58	215	6	2	2	1
CC Skip stitch			151	1			1
DB Run-off stitching		46	93
ED Gathering crease		23	65	1
EA Unsmooth/puckering/bubbling	1	23		1	1
CB Broken stitch	2	9		1		2	1
EI Inaccurate/skewed stitching	4	4		2

261993 RGOR · CP14 · Due 10/09 · 15d leftFinal Random PASS QA Inline DHU is 6.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 5.2%QC Endline4 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,020 / 1,020

PDF reports4

Last report09/23

Cross-stage findings

QA Inline DHU is 6.0× QC Endline

QA Inline DHU 31.2% vs QC Endline 5.2% (09/14–09/17, 4 days, 4185 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Final Random (09/23): AD Fabric stains 2 (earlier 3 times)

Found earlier but still reached later stages: 1

DJ Pleat 1 pcs (later stages total)

Caught in earlier stages

ED Gathering crease (51), EC Asymmetry (16), CC Skip stitch (15), EI Inaccurate/skewed stitching (6), DE Cut to broken (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Endline	4 days	—	5.2%
QA Inline	1 reports	1	31.2%
Final Random	1 reports	0	3.8%

QC Endline daily DHU (last 10 days)

4.709/14

9.909/15

4.909/16

0.609/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
BA Thread ends	1	96		4
ED Gathering crease	8	43
AD Fabric stains	1	38		2
Others (no detail)		17
EC Asymmetry	4	9	3
CC Skip stitch	5	10
EI Inaccurate/skewed stitching	1		5
DE Cut to broken	3		2

261994 RGOR · CP14 · Due 10/09 · 15d leftNo final QA Inline DHU is 9.7× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 4.5%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,835 / 1,835

PDF reports3

Last report09/18

Cross-stage findings

QA Inline DHU is 9.7× QC Endline

QA Inline DHU 43.8% vs QC Endline 4.5% (09/17–09/19, 3 days, 2651 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 4); zero in QC Endline records

Caught in earlier stages

BA Thread ends (44), CC Skip stitch (29), ED Gathering crease (24), EA Unsmooth/puckering/bubbling (15), DJ Pleat (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	85.0%
QC Endline	3 days	—	4.5%
QA Inline	1 reports	1	43.8%

QC Endline daily DHU (last 10 days)

4.809/17

7.009/18

1.909/19

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
BA Thread ends	4	39	1
CC Skip stitch		28	1
ED Gathering crease	2	19	3
Others (no detail)		22
EA Unsmooth/puckering/bubbling	2	12	1
DJ Pleat	10		1
EC Asymmetry	7		4
CG Grinning	4

261995 RGOR · CP14 · Due 10/09 · 15d leftNo final QA Inline DHU is 7.8× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

No reportQC Inline

DHU 4.4%QC Endline2 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,040 / 1,040

PDF reports3

Last report09/21

Cross-stage findings

QA Inline DHU is 7.8× QC Endline

QA Inline DHU 34.4% vs QC Endline 4.4% (09/19–09/21, 2 days, 1490 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Caught in earlier stages

BA Thread ends (23), ED Gathering crease (21), EA Unsmooth/puckering/bubbling (15), AD Fabric stains (12), DJ Pleat (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	180.0%
QC Endline	2 days	—	4.4%
QA Inline	1 reports	1	34.4%

QC Endline daily DHU (last 10 days)

5.709/19

2.609/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
BA Thread ends	2	21
ED Gathering crease	9	6	6
EA Unsmooth/puckering/bubbling	7	8
AD Fabric stains		12
Others (no detail)		12
DJ Pleat	6
CC Skip stitch		6
EC Asymmetry	3

261222 DJLF · CS17 · Due 10/12 · 18d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 9.6%QC Endline7 days

All FAILQA Inline3 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty1,800 / 1,800

PDF reports12

Last report09/18

Cross-stage findings

Missed in earlier stages: 1

FC Wrong label (Shipment Sample 09/07): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/18): CC Skip stitch 1 (earlier 5 times), CB Broken stitch 2 (earlier 4 times)

Found earlier but still reached later stages: 5

AC Fabric hole 1, AD Fabric stains 2, BD Snagging 2, ED Gathering crease 2, DF Twisted seam/skewing 2 pcs (later stages total)

9 defects recorded as 'Others' without detail

1st Bundle 3, Pre-final 5, Final Random 1; cannot compare across stages

QC Endline data errors: 1

09/03 CS17 261222 (defective pcs 36 > defects 35)

Caught in earlier stages

DB Run-off stitching (23), DJ Pleat (17), EI Inaccurate/skewed stitching (12), EC Asymmetry (11), CE Broken seam (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	93.9%
QC Inline	3 reports	—	21.2%
QC Endline	7 days	—	9.6%
QA Inline	3 reports	3	29.2%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	7.2%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

9.209/02

19.309/03

7.709/04

10.509/05

9.609/07

4.809/08

14.209/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends	7	10	105	7	12	8
ED Gathering crease		3	54	1	2
DB Run-off stitching		2	21
Others (no detail)	3		12		5	1
DJ Pleat	6	8		3
CC Skip stitch	1		14			1
EI Inaccurate/skewed stitching	3	2		7
EC Asymmetry	2	3	1	5

261223 DJLF · CS11 · Due 10/12 · 18d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 7.9%QC Endline9 days

2/3 FAILQA Inline3 reports

All FAILShipment Sample1 reports

All FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty2,410 / 2,410

PDF reports15

Last report09/08

Cross-stage findings

Missed in earlier stages: 1

GA Missing bartack/button (Pre-final 09/05): first found in later stages, never recorded before

Pre-final DHU is 2.0× QC Endline

Pre-final DHU 15.6% vs QC Endline 7.9% (08/28–09/11, 9 days, 4763 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 3

DJ Pleat 1, CE Broken seam 2, CG Grinning 1 pcs (later stages total)

75 defects recorded as 'Others' without detail

1st Bundle 11, QC Inline 60, QA Inline 4; cannot compare across stages

QC Endline data errors: 2

09/03 CS11 261223-S (defective pcs 22 > defects 20), 09/05 CS11 261223-S (defective pcs 5 > defects 4)

Caught in earlier stages

DD Thread not straight/waving (8), GB Missing sewing operation (8), FC Wrong label (8), EI Inaccurate/skewed stitching (5) did not reach later stages

Found before bulk production (Shipment Sample): 5

CB Broken stitch, DF Twisted seam/skewing, EE Raw edge, CC Skip stitch, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	20.0%
QC Inline	6 reports	—	12.2%
QC Endline	9 days	—	7.9%
QA Inline	3 reports	2	17.7%
Shipment Sample	1 reports	1	—
Pre-final	2 reports	2	15.6%
Final Random	1 reports	0	3.2%

QC Endline daily DHU (last 10 days)

4.008/28

8.508/29

8.008/31

7.609/01

8.209/02

10.809/03

17.509/04

6.909/05

1.809/11

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
CC Skip stitch			186		1		1
BA Thread ends	4	17	134	2		17	8
Others (no detail)	11	60	15	4
ED Gathering crease			37	1	1	5	2
CB Broken stitch	2	10		4	1		1
DJ Pleat	1	9		1		1
DD Thread not straight/waving	6			2
GB Missing sewing operation		8

261230 DJLF · CS24 · Due 10/12 · 18d leftShipment Sample No result Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

5 reportsQC Inline

DHU 10.5%QC Endline7 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,500 / 2,500

PDF reports12

Last report09/19

Cross-stage findings

Missed in earlier stages: 2

BC Sticker left (Pre-final 09/17), IA 2nd operation issue (Pre-final 09/17): first found in later stages, never recorded before

Recurring in small numbers: 4

Latest Shipment Sample (09/17): EI Inaccurate/skewed stitching 1 (earlier 8 times), CB Broken stitch 1 (earlier 13 times), EC Asymmetry 1 (earlier 12 times), EA Unsmooth/puckering/bubbling 1 (earlier 3 times)

Found earlier but still reached later stages: 2

DF Twisted seam/skewing 5, BA Thread ends 9 pcs (later stages total)

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 13); zero in QC Endline records

Caught in earlier stages

CC Skip stitch (71), AD Fabric stains (38), DB Run-off stitching (29), ED Gathering crease (10), DJ Pleat (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	62.5%
QC Inline	5 reports	—	82.9%
QC Endline	7 days	—	10.5%
QA Inline	2 reports	2	31.2%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	7.5%

QC Endline daily DHU (last 10 days)

9.709/14

16.209/15

21.409/16

9.209/17

7.709/18

7.509/19

1.209/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends			173	3		9
CC Skip stitch		3	68
AD Fabric stains		16	19	3
EC Asymmetry	8	15		4	1	8
DB Run-off stitching		8	21
CB Broken stitch	5	19		2	1
DF Twisted seam/skewing		19		2		5
EI Inaccurate/skewed stitching	5	11			1

261231 DJLF · CS24 · Due 10/12 · 18d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 14.8%QC Endline10 days

All FAILQA Inline3 reports

All FAILShipment Sample3 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,800 / 2,800

PDF reports16

Last report09/17

Cross-stage findings

Missed in earlier stages: 3

CF Pulling yarn (Pre-final 09/10), BD Snagging (Pre-final 09/10), FC Wrong label (Shipment Sample 09/12): first found in later stages, never recorded before

Recurring in small numbers: 2

Latest Final Random (09/17): AD Fabric stains 2 (earlier 18 times), DF Twisted seam/skewing 2 (earlier 7 times)

Found earlier but still reached later stages: 7

EI Inaccurate/skewed stitching 2, EA Unsmooth/puckering/bubbling 3, CB Broken stitch 1, ED Gathering crease 4, DJ Pleat 1, CC Skip stitch 2, DE Cut to broken 1 pcs (later stages total)

1 defects recorded as 'Others' without detail

Final Random 1; cannot compare across stages

QC Endline data errors: 1

09/10 CS24 261231 (defective pcs 20 > defects 18)

Duplicate report numbers

QGR2640117 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (45), EC Asymmetry (15), BB Missing cut seam allowance (12), CE Broken seam (9), CG Grinning (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.5%
QC Inline	6 reports	—	60.8%
QC Endline	10 days	—	14.8%
QA Inline	3 reports	3	31.2%
Shipment Sample	3 reports	2	—
Pre-final	1 reports	1	13.6%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

3.009/03

32.109/04

23.909/05

17.209/07

18.209/08

24.909/09

5.609/10

15.009/11

7.909/12

0.509/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	2		253	4		7	8
AD Fabric stains	8	14	90	3		2	2
CC Skip stitch		4	89		2
DB Run-off stitching		4	36	5
Others (no detail)			36				1
DF Twisted seam/skewing	4	20			2	2	2
EI Inaccurate/skewed stitching	5	14		6	2
EA Unsmooth/puckering/bubbling	4	18				3

261232 DJLF · CS22 · Due 10/12 · 18d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

8 reportsQC Inline

DHU 23.6%QC Endline10 days

All FAILQA Inline2 reports

All FAILShipment Sample2 reports1 no result

All FAILPre-final1 reports

All PASSFinal Random1 reports

Order/Ship qty2,400 / 2,400

PDF reports16

Last report09/17

Cross-stage findings

Missed in earlier stages: 2

BB Missing cut seam allowance (Pre-final 09/01), CF Pulling yarn (Pre-final 09/01): first found in later stages, never recorded before

Recurring in small numbers: 3

Latest Final Random (09/17): ED Gathering crease 2 (earlier 15 times), CB Broken stitch 1 (earlier 13 times), AD Fabric stains 1 (earlier 10 times)

Found earlier but still reached later stages: 5

EC Asymmetry 3, CC Skip stitch 1, DC Join stitching 1, EA Unsmooth/puckering/bubbling 2, AC Fabric hole 2 pcs (later stages total)

7 defects recorded as 'Others' without detail

QC Inline 6, Final Random 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 5); zero in QC Endline records

Caught in earlier stages

DB Run-off stitching (138), DJ Pleat (30), DD Thread not straight/waving (11), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Inline	8 reports	—	30.9%
QC Endline	10 days	—	23.6%
QA Inline	2 reports	2	35.9%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	1	12.0%
Final Random	1 reports	0	4.8%

QC Endline daily DHU (last 10 days)

14.408/29

24.108/31

29.109/01

23.809/02

28.309/03

23.009/04

17.309/05

26.409/07

28.409/08

20.509/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Pre-final	Final Random
BA Thread ends	4	52	143	5	7	6
CC Skip stitch	5	9	133		1
ED Gathering crease	2	6	128	2	1	2
DB Run-off stitching	4	22	112
CB Broken stitch	1	33		1	3	1
Others (no detail)		6	26			1
AD Fabric stains		9	21		1	1
DJ Pleat	1	24		5

261502 LOGE · CP07/CP13/CP15… · Due 10/14 · 20d leftNo final QA Inline DHU is 7.3× QC Endline

No resultPP Sample1 reports

No reportPilot Run

5/6 FAIL1st Bundle6 reports

7 reportsQC Inline

DHU 5.0%QC Endline9 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,000 / 4,000

PDF reports18

Last report09/21

Cross-stage findings

QA Inline DHU is 7.3× QC Endline

QA Inline DHU 36.7% vs QC Endline 5.0% (09/14–09/23, 9 days, 21418 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 3

09/14 CP01 261502-3 (defective pcs 9 > defects 8), 09/21 CP02 261502-3 (defective pcs 4 > defects 3), 09/22 CP07 261502-1 (defective pcs 18 > defects 17)

Caught in earlier stages

BA Thread ends (428), CC Skip stitch (200), AD Fabric stains (197), CE Broken seam (135), EA Unsmooth/puckering/bubbling (88) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	6 reports	5	85.0%
QC Inline	7 reports	—	49.4%
QC Endline	9 days	—	5.0%
QA Inline	4 reports	4	36.7%

QC Endline daily DHU (last 10 days)

0.809/14

3.509/15

5.509/16

7.109/17

7.009/18

6.109/19

4.209/21

3.309/22

6.809/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends		6	11	408	3
CC Skip stitch		5	11	184
AD Fabric stains	3	6	17	169	2
CE Broken seam	1	10	22	97	5
Others (no detail)				100
EA Unsmooth/puckering/bubbling	2	22	10	54
ED Gathering crease		1	8	40	1
EC Asymmetry	1	7	14	10	5

261506 LOGE · CP09 · Due 10/14 · 20d leftNo final QA Inline DHU is 2.4× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

10 reportsQC Inline

DHU 9.3%QC Endline12 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,000 / 7,000

PDF reports12

Last report09/23

Cross-stage findings

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 90.6% vs QC Inline 37.8%; QC Inline may be missing defects

QA Inline DHU is 9.7× QC Endline

QA Inline DHU 90.6% vs QC Endline 9.3% (09/10–09/23, 12 days, 7100 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

2 defects recorded as 'Others' without detail

QC Inline 2; cannot compare across stages

QC Endline data errors: 3

09/14 CP09 261506 (defective pcs 55 > defects 51), 09/16 CP09 261506 (defective pcs 44 > defects 40), 09/19 CP09 261506 (defective pcs 52 > defects 50)

Caught in earlier stages

BA Thread ends (287), CC Skip stitch (114), DB Run-off stitching (85), ED Gathering crease (80), CE Broken seam (70) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	95.0%
QC Inline	10 reports	—	37.8%
QC Endline	12 days	—	9.3%
QA Inline	1 reports	1	90.6%

QC Endline daily DHU (last 10 days)

11.609/12

10.609/14

10.609/15

5.809/16

11.909/17

9.409/18

9.309/19

10.509/21

8.809/22

9.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	2	47	238
CC Skip stitch		4	108	2
DB Run-off stitching		4	81
ED Gathering crease		11	68	1
CE Broken seam	1	16	41	12
AD Fabric stains		16	48	1
Others (no detail)		2	44
EC Asymmetry	7	13	15	2

261653 RGOR · CS08 · Due 10/16 · 22d leftNo final QA Inline DHU is 8.8× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

4 reportsQC Inline

DHU 3.2%QC Endline5 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,395 / 2,395

PDF reports7

Last report09/23

Cross-stage findings

QA Inline DHU is 8.8× QC Endline

QA Inline DHU 28.1% vs QC Endline 3.2% (09/18–09/23, 5 days, 1302 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 5

09/18 CS08 261653 (defective pcs 8 > defects 4), 09/19 CS08 261653 (defective pcs 13 > defects 9), 09/21 CS08 261653 (defective pcs 24 > defects 12), 09/22 CS08 261653 (defective pcs 14 > defects 9)…

Caught in earlier stages

BA Thread ends (27), CC Skip stitch (14), CB Broken stitch (13), ED Gathering crease (12), EA Unsmooth/puckering/bubbling (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	130.0%
QC Inline	4 reports	—	—
QC Endline	5 days	—	3.2%
QA Inline	1 reports	1	28.1%

QC Endline daily DHU (last 10 days)

3.209/18

4.509/19

4.409/21

2.609/22

2.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	1		25	1
CC Skip stitch			14
CB Broken stitch	1	12
ED Gathering crease	4	7		1
EA Unsmooth/puckering/bubbling	3	5	2	1
EC Asymmetry	4			1
FB Material defect	3	2
EG Wrong panel assembly	1			3

261674 RGOR · CP06 · Due 10/16 · 22d leftNo final QA Inline DHU is 6.2× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

4 reportsQC Inline

DHU 6.6%QC Endline7 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,170 / 7,170

PDF reports8

Last report09/23

Cross-stage findings

QA Inline DHU is 6.2× QC Endline

QA Inline DHU 40.6% vs QC Endline 6.6% (09/16–09/23, 7 days, 5355 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Caught in earlier stages

AD Fabric stains (116), BA Thread ends (102), CC Skip stitch (81), ED Gathering crease (21), DB Run-off stitching (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	100.0%
QC Inline	4 reports	—	77.0%
QC Endline	7 days	—	6.6%
QA Inline	2 reports	2	40.6%

QC Endline daily DHU (last 10 days)

6.109/16

6.909/17

8.309/18

1.609/19

5.109/21

11.409/22

6.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
AD Fabric stains	6	26	78	6
BA Thread ends	2	8	86	6
CC Skip stitch	3		77	1
Others (no detail)			35
ED Gathering crease		2	18	1
DB Run-off stitching			18	1
EC Asymmetry	1		14	3
CE Broken seam		9	7

261833 LOGE · CB14/CB29/CB31 · Due 10/16 · 22d leftNo final QA Inline DHU is 7.2× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

25 reportsQC Inline

DHU 4.6%QC Endline8 days

All FAILQA Inline7 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,632 / 5,632

PDF reports34

Last report09/23

Cross-stage findings

QA Inline DHU is 7.2× QC Endline

QA Inline DHU 33.0% vs QC Endline 4.6% (09/15–09/23, 8 days, 17715 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

QC Endline data errors: 3

09/16 CB29 261833-WS (defective pcs 11 > defects 10), 09/17 CB29 261833-WS (defective pcs 13 > defects 9), 09/18 CB14 261833-L (defective pcs 14 > defects 12)

Duplicate report numbers

QGR2641497, QGR2642145 have multiple reports with different content

Caught in earlier stages

BA Thread ends (252), ED Gathering crease (201), AD Fabric stains (147), CC Skip stitch (111), EC Asymmetry (108) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	82.6%
QC Inline	25 reports	—	45.8%
QC Endline	8 days	—	4.6%
QA Inline	7 reports	7	33.0%

QC Endline daily DHU (last 10 days)

6.109/15

4.309/16

3.709/17

3.709/18

5.309/19

4.909/21

4.309/22

6.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	1	13	237	1
ED Gathering crease	2	29	159	11
AD Fabric stains		52	90	5
CC Skip stitch		17	91	3
EC Asymmetry	9	48	43	8
Others (no detail)			88	1
DB Run-off stitching	2	13	40	3
EA Unsmooth/puckering/bubbling	2	42	3	5

261514 GECL · CS20 · Due 10/21 · 27d leftShipment Sample No result QA Inline DHU is 1.7× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

14 reportsQC Inline

DHU 13.6%QC Endline15 days

All FAILQA Inline3 reports

No resultShipment Sample1 reports

No reportPre-final

No reportFinal Random

Order/Ship qty11,608 / 11,608

PDF reports20

Last report09/23

Cross-stage findings

QA Inline DHU is 1.7× QC Inline

QA Inline DHU 49.0% vs QC Inline 29.5%; QC Inline may be missing defects

Recurring in small numbers: 5

Latest Shipment Sample (09/16): EA Unsmooth/puckering/bubbling 1 (earlier 21 times), CB Broken stitch 1 (earlier 20 times), CF Pulling yarn 1 (earlier 4 times), ED Gathering crease 1 (earlier 36 times), CE Broken seam 1 (earlier 14 times)

Found earlier but still reached later stages: 1

EI Inaccurate/skewed stitching 2 pcs (later stages total)

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 7); zero in QC Endline records

QC Endline data errors: 1

09/16 CS20 261514 (defective pcs 31 > defects 30)

Caught in earlier stages

CC Skip stitch (189), DA Exceed seam allowance (22), DJ Pleat (13), DF Twisted seam/skewing (6), AD Fabric stains (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	87.5%
QC Inline	14 reports	—	29.5%
QC Endline	15 days	—	13.6%
QA Inline	3 reports	3	49.0%
Shipment Sample	1 reports	0	—

QC Endline daily DHU (last 10 days)

17.809/12

15.209/14

14.209/15

7.509/16

11.709/17

14.709/18

10.009/19

9.209/21

13.509/22

8.909/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample
BA Thread ends	6	65	296	3	1
ED Gathering crease	1	39	175	5	2
CC Skip stitch			189
EA Unsmooth/puckering/bubbling	14	36		5	2
Others (no detail)	1		51
CB Broken stitch	1	31		2	1
DA Exceed seam allowance	1	14		7
CE Broken seam		8	9	4	1

261517 GECL · CS07 · Due 10/21 · 27d leftShipment Sample No result Missed in earlier stages: 9

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

DHU 5.2%QC Endline6 days

No reportQA Inline

All FAILShipment Sample4 reports3 no result

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty1,040 / 1,040

PDF reports10

Last report09/17

Cross-stage findings

Missed in earlier stages: 9

FA Wrong material (Shipment Sample 09/14), EC Asymmetry (Shipment Sample 09/14), EG Wrong panel assembly (Shipment Sample 09/14), DD Thread not straight/waving (Shipment Sample 09/14), CE Broken seam (Shipment Sample 09/14), CF Pulling yarn (Shipment Sample 09/14), BD Snagging (Pre-final 09/16), CG Grinning (Shipment Sample 09/16), EA Unsmooth/puckering/bubbling (Shipment Sample 09/16): first found in later stages, never recorded before

Found earlier but still reached later stages: 5

BA Thread ends 2, ED Gathering crease 4, CB Broken stitch 3, EI Inaccurate/skewed stitching 2, DF Twisted seam/skewing 1 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 4); zero in QC Endline records

QC Endline data errors: 4

09/11 CS07 261517-1 (defective pcs 23 > defects 22), 09/14 CS07 261517-1 (defective pcs 11 > defects 10), 09/15 CS07 261517-1 (defective pcs 36 > defects 21), 09/16 CS07 261517-1 (defective pcs 2 > defects 1)

Caught in earlier stages

CC Skip stitch (20), BC Sticker left (10), DB Run-off stitching (8), GB Missing sewing operation (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	81.8%
QC Inline	3 reports	—	15.0%
QC Endline	6 days	—	5.2%
Shipment Sample	4 reports	1	—
Pre-final	1 reports	0	5.0%

QC Endline daily DHU (last 10 days)

1.309/10

8.909/11

6.309/12

7.809/14

6.909/15

0.609/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	Shipment Sample	Pre-final
BA Thread ends	4	3	42		2
ED Gathering crease	5	6	7	2	2
CC Skip stitch	1		19
BC Sticker left	5	5
CB Broken stitch	1	6		2	1
DF Twisted seam/skewing	3	6		1
DB Run-off stitching	2		6
FA Wrong material				7

262165 OSIT · CS09 · Due 10/21 · 27d leftShipment Sample No result Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

1 reportsQC Inline

DHU 3.8%QC Endline2 days

No reportQA Inline

No resultShipment Sample1 reports

All FAILPre-final1 reports

No reportFinal Random

Order/Ship qty2,000 / 2,000

PDF reports5

Last report09/23

Cross-stage findings

Missed in earlier stages: 2

AD Fabric stains (Pre-final 09/23), HA Poor pressing (Pre-final 09/23): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

CB Broken stitch 2, CC Skip stitch 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 4, Pre-final 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (45), ED Gathering crease (14), DB Run-off stitching (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	95.0%
QC Inline	1 reports	—	—
QC Endline	2 days	—	3.8%
Shipment Sample	1 reports	0	—
Pre-final	1 reports	1	4.8%

QC Endline daily DHU (last 10 days)

7.209/21

0.109/22

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	Pre-final
BA Thread ends	1		92	11
EC Asymmetry	2	4	39
ED Gathering crease	5	6	3
DB Run-off stitching		3	11
CC Skip stitch			12	1
Others (no detail)	4			1
CB Broken stitch	3			2
DF Twisted seam/skewing	2	2

261119 SAIN · CB25 · Due 10/26 · 32d leftFinal Random PASS Missed in earlier stages: 3

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 11.8%QC Endline3 days

All FAILQA Inline3 reports

All FAILShipment Sample1 reports

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty8,399 / 2,560

PDF reports16

Last report09/09

Cross-stage findings

Missed in earlier stages: 3

ED Gathering crease (Shipment Sample 08/10), GB Missing sewing operation (Final Random 09/02), EI Inaccurate/skewed stitching (Final Random 09/02): first found in later stages, never recorded before

QA Inline DHU is 1.5× QC Inline

QA Inline DHU 32.3% vs QC Inline 21.1%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Final Random (09/09): CB Broken stitch 2 (earlier 3 times), AD Fabric stains 2 (earlier 4 times)

Found earlier but still reached later stages: 4

EC Asymmetry 1, EE Raw edge 1, EA Unsmooth/puckering/bubbling 1, AC Fabric hole 2 pcs (later stages total)

Main QA defects never recorded by QC Endline: 3

CB Broken stitch (QA 8), EC Asymmetry (QA 5), AD Fabric stains (QA 5); zero in QC Endline records

Caught in earlier stages

BA Thread ends (115), EA Uneven seam allowance (27), DA Exceed seam allowance (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	96.2%
QC Inline	7 reports	—	21.1%
QC Endline	3 days	—	11.8%
QA Inline	3 reports	3	32.3%
Shipment Sample	1 reports	1	—
Final Random	3 reports	0	3.7%

QC Endline daily DHU (last 10 days)

13.308/28

12.608/29

9.608/31

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Final Random
BA Thread ends	3	15	93	4
Others (no detail)			44
EC Asymmetry	7	28		4	1
ED Gathering crease		4	32	1	1
EA Uneven seam allowance			27
AD Fabric stains	2	8				5
DA Exceed seam allowance	2	8
CB Broken stitch	1			2	1	5

260766 RGOR · CS25 · Due 10/30 · 36d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

18 reportsQC Inline

DHU 6.1%QC Endline16 days

All FAILQA Inline6 reports

All FAILShipment Sample1 reports

1/2 FAILPre-final2 reports

All PASSFinal Random1 reports

Order/Ship qty8,345 / 8,345

PDF reports30

Last report09/23

Cross-stage findings

Missed in earlier stages: 1

GB Missing sewing operation (Pre-final 09/14): first found in later stages, never recorded before

QA Inline DHU is 5.3× QC Endline

QA Inline DHU 32.3% vs QC Endline 6.1% (09/05–09/23, 16 days, 15958 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 1

Latest Pre-final (09/21): BB Missing cut seam allowance 1 (earlier 4 times)

Found earlier but still reached later stages: 5

CB Broken stitch 2, DA Exceed seam allowance 1, CG Grinning 1, EI Inaccurate/skewed stitching 1, CC Skip stitch 1 pcs (later stages total)

QC Endline data errors: 16

09/05 CS25 260766 (defective pcs 20 > defects 3), 09/07 CS25 260766 (defective pcs 139 > defects 19), 09/08 CS25 260766 (defective pcs 212 > defects 37), 09/09 CS25 260766 (defective pcs 162 > defects 28)…

Caught in earlier stages

DJ Pleat (22), CE Broken seam (19), AC Fabric hole (18), DF Twisted seam/skewing (11), FC Wrong label (7) did not reach later stages

Found before bulk production (Shipment Sample): 8

DB Run-off stitching, CA Thread tension, DE Cut to broken, EA Unsmooth/puckering/bubbling, GA Missing bartack/button, ED Gathering crease, EC Asymmetry, AD Fabric stains: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Inline	18 reports	—	67.3%
QC Endline	16 days	—	6.1%
QA Inline	6 reports	6	32.3%
Shipment Sample	1 reports	1	—
Pre-final	2 reports	1	3.1%
Final Random	1 reports	0	1.3%

QC Endline daily DHU (last 10 days)

4.109/12

5.909/14

13.009/15

5.209/16

4.509/17

9.909/18

9.309/19

5.609/21

5.909/22

6.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	1	18	317	5		9	11
ED Gathering crease	3	150	161	9	5
CC Skip stitch		14	223				1
EC Asymmetry	6	86	60	5	4
CB Broken stitch	11	133		5		2
AD Fabric stains	1	28	86	3	1	2	2
Others (no detail)			103
CG Grinning		33		3		1

260768 RGOR · CS03/CS06 · Due 10/30 · 36d leftFinal Random PASS Missed in earlier stages: 2

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

19 reportsQC Inline

DHU 12.0%QC Endline22 days

All FAILQA Inline10 reports

All FAILShipment Sample1 reports

2/3 FAILPre-final3 reports

All PASSFinal Random1 reports

Order/Ship qty9,705 / 9,705

PDF reports36

Last report09/23

Cross-stage findings

Missed in earlier stages: 2

AD Fabric stains (Shipment Sample 08/24), DD Thread not straight/waving (Pre-final 09/17): first found in later stages, never recorded before

QA Inline DHU is 2.3× QC Inline

QA Inline DHU 34.1% vs QC Inline 15.1%; QC Inline may be missing defects

Recurring in small numbers: 2

Latest Pre-final (09/22): CB Broken stitch 1 (earlier 29 times), BB Missing cut seam allowance 2 (earlier 8 times)

Found earlier but still reached later stages: 8

DE Cut to broken 1, EI Inaccurate/skewed stitching 6, DJ Pleat 1, EC Asymmetry 2, CC Skip stitch 5, GA Missing bartack/button 2, EA Unsmooth/puckering/bubbling 1, GB Missing sewing operation 2 pcs (later stages total)

QC Endline data errors: 11

08/31 CS03 260768 (defective pcs 158 > defects 109), 09/01 CS03 260768 (defective pcs 131 > defects 114), 09/03 CS03 260768 (defective pcs 149 > defects 136), 09/05 CS03 260768 (defective pcs 81 > defects 77)…

Caught in earlier stages

AC Fabric hole (227), DB Run-off stitching (53), ED Gathering crease (43), CE Broken seam (22), DF Twisted seam/skewing (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	44.2%
QC Inline	19 reports	—	15.1%
QC Endline	22 days	—	12.0%
QA Inline	10 reports	10	34.1%
Shipment Sample	1 reports	1	—
Pre-final	3 reports	2	3.1%
Final Random	1 reports	0	1.0%

QC Endline daily DHU (last 10 days)

9.209/12

13.209/14

10.509/15

9.809/16

9.309/17

17.409/18

15.209/19

18.909/21

7.309/22

2.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final	Final Random
BA Thread ends	6	8	1594	27		32	20
CC Skip stitch		4	317			3	2
AC Fabric hole		6	219	2
Others (no detail)			154
CB Broken stitch	6	50		17	1	6	1
DB Run-off stitching	2	6	45
ED Gathering crease	2	7	23	11
AD Fabric stains		2	24	5	3	4

261199 SAIN · CB27 · Due 11/02 · 39d leftFinal Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 3.7%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty6,510 / 1,000

PDF reports4

Last report09/23

Cross-stage findings

Missed in earlier stages: 4

BD Snagging (Final Random 08/25), CB Broken stitch (Final Random 08/25), AD Fabric stains (Final Random 08/25), GB Missing sewing operation (Final Random 09/23): first found in later stages, never recorded before

QA Inline DHU is 7.6× QC Endline

QA Inline DHU 28.1% vs QC Endline 3.7% (09/14–09/16, 3 days, 2118 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 2

DE Cut to broken 1, AC Fabric hole 1 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	75.0%
QC Endline	3 days	—	3.7%
QA Inline	1 reports	1	28.1%
Final Random	2 reports	0	3.2%

QC Endline daily DHU (last 10 days)

1.609/14

3.909/15

5.509/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
Others (no detail)		47
BA Thread ends		29	2	4
EC Asymmetry	6
BD Snagging				4
AD Fabric stains		3		1
DB Run-off stitching	2		1
EA Unsmooth/puckering/bubbling	2
DE Cut to broken	1			1

261182 MKSC · CB03/CB04/CB05 · Due 11/04 · 41d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

13 reportsQC Inline

DHU 5.7%QC Endline7 days

All FAILQA Inline5 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty5,050 / 1,000

PDF reports25

Last report09/22

Cross-stage findings

Missed in earlier stages: 1

BD Snagging (Final Random 09/07): first found in later stages, never recorded before

QA Inline DHU is 5.4× QC Endline

QA Inline DHU 30.6% vs QC Endline 5.7% (08/28–09/04, 7 days, 5050 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Recurring in small numbers: 2

Latest Final Random (09/22): BA Thread ends 2 (earlier 12 times), CB Broken stitch 1 (earlier 11 times)

Found earlier but still reached later stages: 2

AD Fabric stains 1, ED Gathering crease 1 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 2, QA Inline 1; cannot compare across stages

Caught in earlier stages

EA Unsmooth/puckering/bubbling (70), DJ Pleat (38), EC Asymmetry (28), CE Broken seam (25), DB Run-off stitching (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	13 reports	—	47.4%
QC Endline	7 days	—	5.7%
QA Inline	5 reports	5	30.6%
Final Random	3 reports	0	2.5%

QC Endline daily DHU (last 10 days)

3.408/28

4.008/29

8.208/31

12.609/01

7.109/02

4.809/03

4.009/04

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
Others (no detail)		2		117	1
AD Fabric stains		6	47	49	8	1
ED Gathering crease	4			65	8	1
EA Unsmooth/puckering/bubbling	1	3	50	10	6
BA Thread ends			2	28	6	11
DJ Pleat		4	34
CB Broken stitch			36		1	1
EC Asymmetry	2	2	17		7

261188 MKSC · CS19 · Due 11/04 · 41d leftFinal Random PASS Missed in earlier stages: 1

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,168 / 144

PDF reports7

Last report09/08

Cross-stage findings

Missed in earlier stages: 1

CB Broken stitch (Final Random 09/03): first found in later stages, never recorded before

QA Inline DHU is 2.1× QC Inline

QA Inline DHU 53.1% vs QC Inline 25.0%; QC Inline may be missing defects

Found earlier but still reached later stages: 1

AD Fabric stains 2 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1; cannot compare across stages

Duplicate report numbers

QGR2638060 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (16), DI High-low/uneven (8), HA Poor pressing (7), CG Grinning (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.0%
QC Inline	1 reports	—	25.0%
QA Inline	1 reports	1	53.1%
Final Random	3 reports	0	3.3%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
BA Thread ends	9	6		7
EC Asymmetry	3	6	7
DI High-low/uneven	2	5	1
HA Poor pressing	2		5
CG Grinning	3	2
AD Fabric stains	2			2
DA Exceed seam allowance	2
Others (no detail)	1		1

261527 GECL · CS11 · Due 11/04 · 41d leftNo final QA Inline DHU is 2.4× QC Inline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

12 reportsQC Inline

DHU 11.9%QC Endline9 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty16,980 / 16,980

PDF reports15

Last report09/23

Cross-stage findings

QA Inline DHU is 2.4× QC Inline

QA Inline DHU 31.2% vs QC Inline 12.9%; QC Inline may be missing defects

117 defects recorded as 'Others' without detail

1st Bundle 18, QC Inline 99; cannot compare across stages

Caught in earlier stages

CC Skip stitch (194), BA Thread ends (142), ED Gathering crease (82), DJ Pleat (49), CB Broken stitch (24) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	38.5%
QC Inline	12 reports	—	12.9%
QC Endline	9 days	—	11.9%
QA Inline	1 reports	1	31.2%

QC Endline daily DHU (last 10 days)

8.009/14

12.209/15

11.609/16

11.309/17

14.309/18

2.509/19

11.209/21

11.809/22

18.109/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
CC Skip stitch		25	168	1
BA Thread ends		16	126
Others (no detail)	18	99	4
ED Gathering crease	10		72
DJ Pleat		46		3
CB Broken stitch	4	20
EA Unsmooth/puckering/bubbling	13	8		1
EC Asymmetry		7	11

261530 GECL · CP20 · Due 11/04 · 41d leftNo final QA Inline DHU is 16.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

3 reportsQC Inline

DHU 4.5%QC Endline5 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty12,160 / 12,160

PDF reports6

Last report09/23

Cross-stage findings

QA Inline DHU is 16.0× QC Endline

QA Inline DHU 71.9% vs QC Endline 4.5% (09/18–09/23, 5 days, 3248 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

5 defects recorded as 'Others' without detail

QA Inline 5; cannot compare across stages

QC Endline data errors: 4

09/19 CP20 261530 (defective pcs 31 > defects 28), 09/21 CP20 261530 (defective pcs 36 > defects 21), 09/22 CP20 261530 (defective pcs 63 > defects 58), 09/23 CP20 261530 (defective pcs 56 > defects 33)

Caught in earlier stages

BA Thread ends (76), ED Gathering crease (60), CC Skip stitch (44), CE Broken seam (17), EC Asymmetry (14) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	195.0%
QC Inline	3 reports	—	—
QC Endline	5 days	—	4.5%
QA Inline	1 reports	1	71.9%

QC Endline daily DHU (last 10 days)

0.809/18

6.209/19

3.209/21

6.909/22

5.709/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	5	26	45
ED Gathering crease	13	6	35	6
CC Skip stitch			41	3
CE Broken seam	1	2	13	1
EC Asymmetry	3	9		2
Others (no detail)			9	5
AD Fabric stains	3	3	3	2
DJ Pleat	3	5

261534 GECL · CP05 · Due 11/04 · 41d leftNo final QA Inline DHU is 5.8× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

1 reportsQC Inline

DHU 9.2%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty11,840 / 11,840

PDF reports4

Last report09/23

Cross-stage findings

QA Inline DHU is 5.8× QC Endline

QA Inline DHU 53.1% vs QC Endline 9.2% (09/21–09/23, 3 days, 1710 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

4 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 1; cannot compare across stages

QC Endline data errors: 1

09/21 CP05 261534 (defective pcs 24 > defects 22)

Caught in earlier stages

BA Thread ends (55), CC Skip stitch (44), ED Gathering crease (29), EA Unsmooth/puckering/bubbling (21), AC Fabric hole (21) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	200.0%
QC Inline	1 reports	—	—
QC Endline	3 days	—	9.2%
QA Inline	1 reports	1	53.1%

QC Endline daily DHU (last 10 days)

6.709/21

9.809/22

9.909/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends			50	5
CC Skip stitch	1		42	1
ED Gathering crease	1	2	24	2
EA Unsmooth/puckering/bubbling	11	2	8
AC Fabric hole		2	19
DJ Pleat	7	7		3
Others (no detail)	3		10	1
EC Asymmetry	4	4

261630 GECL · CP06 · Due 11/04 · 41d leftShipment Sample No result QA Inline DHU is 6.6× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

2 reportsQC Inline

DHU 5.2%QC Endline4 days

All FAILQA Inline1 reports

No resultShipment Sample1 reports

All PASSPre-final2 reports

No reportFinal Random

Order/Ship qty28,800 / 15,300

PDF reports7

Last report09/16

Cross-stage findings

QA Inline DHU is 6.6× QC Endline

QA Inline DHU 34.4% vs QC Endline 5.2% (09/11–09/15, 4 days, 2582 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

Found earlier but still reached later stages: 6

DF Twisted seam/skewing 2, ED Gathering crease 1, EC Asymmetry 6, EA Unsmooth/puckering/bubbling 2, BB Missing cut seam allowance 2, CB Broken stitch 3 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 1, Shipment Sample 1; cannot compare across stages

Duplicate report numbers

QGR2640884 have multiple reports with different content

Caught in earlier stages

CC Skip stitch (34), DB Run-off stitching (16), DJ Pleat (10), DI High-low/uneven (9), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	90.0%
QC Inline	2 reports	—	26.0%
QC Endline	4 days	—	5.2%
QA Inline	1 reports	1	34.4%
Shipment Sample	1 reports	0	—
Pre-final	2 reports	0	0.3%

QC Endline daily DHU (last 10 days)

1.509/11

8.109/12

7.709/14

6.509/15

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	3		30			10
CC Skip stitch			34
ED Gathering crease	4		19		1
EA Unsmooth/puckering/bubbling	1		8	6	2
DB Run-off stitching			16
EC Asymmetry	1		8		6
Others (no detail)	1		11		1
DJ Pleat		10

261179 MKSC · CP01/CP02 · Due 11/18 · 55d leftNo final QA Inline DHU is 8.8× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 5.7%QC Endline6 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,337 / 3,337

PDF reports2

Last report09/16

Cross-stage findings

QA Inline DHU is 8.8× QC Endline

QA Inline DHU 50.0% vs QC Endline 5.7% (09/15–09/21, 6 days, 7027 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Caught in earlier stages

EC Asymmetry (190), ED Gathering crease (110), CC Skip stitch (65), EA Unsmooth/puckering/bubbling (25), BA Thread ends (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	65.0%
QC Endline	6 days	—	5.7%
QA Inline	1 reports	1	50.0%

QC Endline daily DHU (last 10 days)

10.409/15

7.309/16

4.709/17

7.709/18

3.509/19

1.909/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
EC Asymmetry	1	188	1
ED Gathering crease	3	106	1
CC Skip stitch		61	4
EA Unsmooth/puckering/bubbling	4	21
BA Thread ends		15
CB Broken stitch			5
Others (no detail)	2	2
CG Grinning	2		1

261972 RTMS · CP15 · Due 11/18 · 55d leftNo final QA Inline DHU is 7.0× QC Endline

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 7.1%QC Endline5 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,500 / 1,500

PDF reports2

Last report09/19

Cross-stage findings

QA Inline DHU is 7.0× QC Endline

QA Inline DHU 50.0% vs QC Endline 7.1% (09/18–09/23, 5 days, 2837 pcs checked). QA checks goods already passed by QC Endline, so QC Endline is missing or under-recording defects

QC Endline data errors: 1

09/18 CP15 261972 (defective pcs 12 > defects 11)

Caught in earlier stages

ED Gathering crease (83), AD Fabric stains (58), EA Unsmooth/puckering/bubbling (21), EI Inaccurate/skewed stitching (9), BA Thread ends (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	60.0%
QC Endline	5 days	—	7.1%
QA Inline	1 reports	1	50.0%

QC Endline daily DHU (last 10 days)

2.309/18

6.209/19

11.109/21

9.909/22

6.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
ED Gathering crease	5	76	2
AD Fabric stains	2	55	1
Others (no detail)		34
EA Unsmooth/puckering/bubbling		21
EI Inaccurate/skewed stitching	4		5
BA Thread ends	1	4	3
CC Skip stitch		5	3
AC Fabric hole		3	1

261256 MKSC · CS19 · Due 12/08 · 75d leftFinal Random PASS Missed in earlier stages: 4

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

All FAILPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty1,031 / 505

PDF reports6

Last report09/08

Cross-stage findings

Missed in earlier stages: 4

ED Gathering crease (Pre-final 08/18), EA Unsmooth/puckering/bubbling (Pre-final 08/18), BD Snagging (Pre-final 08/18), CB Broken stitch (Final Random 08/28): first found in later stages, never recorded before

Found earlier but still reached later stages: 2

EC Asymmetry 2, HA Poor pressing 1 pcs (later stages total)

5 defects recorded as 'Others' without detail

1st Bundle 3, Final Random 2; cannot compare across stages

Caught in earlier stages

DJ Pleat (9), DI High-low/uneven (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	65.0%
QC Inline	1 reports	—	23.8%
Pre-final	1 reports	1	12.5%
Final Random	2 reports	0	3.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Pre-final	Final Random
BA Thread ends	7	7		6
DJ Pleat	5	4
EC Asymmetry	2	3	2
Others (no detail)	3			2
DI High-low/uneven	3	2
CG Grinning	4
HA Poor pressing		3	1
ED Gathering crease			2	1

261556 LOGE · · Due ?Shipment Sample PASS 1 later-stage PDF report(s) blank

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

1/2 FAILShipment Sample2 reports

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports3

Last report09/19

Cross-stage findings

1 later-stage PDF report(s) blank

Shipment Sample 09/17 QGR2641464 (FAIL); please check if the report was completed

Found before bulk production (Shipment Sample): 4

EI Inaccurate/skewed stitching, EA Unsmooth/puckering/bubbling, ED Gathering crease, EC Asymmetry: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Shipment Sample	2 reports	1	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Shipment Sample
EA Unsmooth/puckering/bubbling	1	2
ED Gathering crease		2
EC Asymmetry	1	1
EI Inaccurate/skewed stitching		1
GB Missing sewing operation	1
DD Thread not straight/waving	1
DB Run-off stitching	1
AD Fabric stains	1

🟢 Normal 54

253711 MKSC · CB04 · Due 09/09 · 15d overdueFinal Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

No report1st Bundle

6 reportsQC Inline

DHU 9.0%QC Endline8 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/3 FAILFinal Random3 reports

Order/Ship qty2,000 / 2,000

PDF reports11

Last report09/15

Cross-stage findings

7 defects recorded as 'Others' without detail

Final Random 4, QA Inline 3; cannot compare across stages

Caught in earlier stages

EC Asymmetry (26), EA Unsmooth/puckering/bubbling (17), CB Broken stitch (16), CC Skip stitch (16), DJ Pleat (14) did not reach later stages

Found before bulk production (Final Random): 4

BA Thread ends, ED Gathering crease, BB Missing cut seam allowance, BD Snagging: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
QC Inline	6 reports	—	52.6%
QC Endline	8 days	—	9.0%
QA Inline	2 reports	2	25.0%
Final Random	3 reports	1	9.0%

QC Endline daily DHU (last 10 days)

4.909/09

8.909/10

8.009/11

18.409/12

11.609/14

8.009/15

5.109/16

4.009/22

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QC Endline	QA Inline	Final Random
ED Gathering crease	3	114	8	1
BA Thread ends	3	100		12
Others (no detail)		79	3	4
EC Asymmetry	10	13	3
EA Unsmooth/puckering/bubbling	15	2
CB Broken stitch	16
CC Skip stitch		16
DJ Pleat	14

253710 MKSC · CP02/CP13 · Due 09/16 · 8d overdueFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty4,011 / 1,000

PDF reports10

Last report09/10

Cross-stage findings

Found earlier but still reached later stages: 7

CC Skip stitch 1, AD Fabric stains 3, BA Thread ends 10, ED Gathering crease 3, CB Broken stitch 1, BB Missing cut seam allowance 2, EA Unsmooth/puckering/bubbling 2 pcs (later stages total)

18 defects recorded as 'Others' without detail

Pilot Run 1, 1st Bundle 2, QA Inline 4, Final Random 11; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	85.0%
QA Inline	2 reports	2	45.3%
Final Random	5 reports	1	4.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QA Inline	Final Random
Others (no detail)	1	2	4	11
ED Gathering crease		4	8	3
AD Fabric stains		2	9	3
BA Thread ends		2	1	10
CC Skip stitch	1	1	1	1
EI Inaccurate/skewed stitching	2	1	1
EC Asymmetry		2	1
BB Missing cut seam allowance			1	2

261151 LOGE · CP08/CP09/CP13 · Due 09/16 · 8d overdueFinal Random PASS No major issue (2 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle5 reports

5 reportsQC Inline

DHU 6.3%QC Endline10 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty6,987 / 6,987

PDF reports13

Last report09/11

Cross-stage findings

Recurring in small numbers: 4

Latest Final Random (09/11): CE Broken seam 2 (earlier 16 times), ED Gathering crease 1 (earlier 15 times), DJ Pleat 1 (earlier 5 times), CB Broken stitch 2 (earlier 5 times)

QC Endline data errors: 5

08/28 CP08 261151-1 (defective pcs 80 > defects 22), 08/29 CP08 261151-1 (defective pcs 68 > defects 59), 08/29 CP10 261151-3 (defective pcs 8 > defects 3), 08/31 CP08 261151-1 (defective pcs 72 > defects 34)…

Caught in earlier stages

CC Skip stitch (99), EC Asymmetry (54), EA Unsmooth/puckering/bubbling (37), EA Uneven seam allowance (32), AD Fabric stains (28) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	5 reports	5	92.0%
QC Inline	5 reports	—	32.8%
QC Endline	10 days	—	6.3%
QA Inline	1 reports	1	31.2%
Final Random	1 reports	0	3.0%

QC Endline daily DHU (last 10 days)

2.008/28

6.208/29

3.908/31

5.909/01

11.209/02

5.109/03

9.409/04

9.009/05

9.209/07

7.509/08

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends		14	27	208	2	11
CC Skip stitch		4	3	90	2
CE Broken seam	1	9	5	49		2
ED Gathering crease		3	3	58		1
EC Asymmetry	2	13	6	33
Others (no detail)				54
EA Unsmooth/puckering/bubbling	2	7	1	25	2
EA Uneven seam allowance				32

261636 LOGE · CB01/CB11/CB12… · Due 09/18 · 6d overdueNo final No major issue (2 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle4 reports

43 reportsQC Inline

DHU 6.4%QC Endline17 days

All FAILQA Inline10 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty16,811 / 16,811

PDF reports58

Last report09/15

Cross-stage findings

8 defects recorded as 'Others' without detail

QC Inline 8; cannot compare across stages

Duplicate report numbers

QGR2635226, QGR2636779, QGR2636994, QGR2637731 have multiple reports with different content

Caught in earlier stages

AD Fabric stains (1053), BA Thread ends (876), ED Gathering crease (434), EC Asymmetry (175), DB Run-off stitching (161) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	4 reports	4	82.7%
QC Inline	43 reports	—	33.9%
QC Endline	17 days	—	6.4%
QA Inline	10 reports	10	27.5%

QC Endline daily DHU (last 10 days)

9.509/05

5.509/07

6.309/08

3.509/09

7.409/10

5.809/11

4.209/12

4.409/14

7.609/15

4.209/16

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
AD Fabric stains	1	1	67	982	2
BA Thread ends		3	33	820	20
ED Gathering crease		3	88	339	4
EC Asymmetry	1	9	125	25	15
DB Run-off stitching			18	143
CC Skip stitch		3	18	124	7
AC Fabric hole	1	1	5	86
DF Twisted seam/skewing		4	59		4

261639 RGOR · CB23 · Due 09/18 · 6d overdueFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,745 / 1,745

PDF reports5

Last report09/16

Cross-stage findings

Found earlier but still reached later stages: 4

BA Thread ends 4, CB Broken stitch 2, AD Fabric stains 1, CC Skip stitch 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

DB Run-off stitching (10), EC Asymmetry (9), DD Thread not straight/waving (5), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	85.0%
QC Inline	3 reports	—	43.8%
Final Random	1 reports	0	4.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	Final Random
DB Run-off stitching	2	8
EC Asymmetry	4	5
BA Thread ends	2	3	4
DD Thread not straight/waving	5
EA Unsmooth/puckering/bubbling		5
CB Broken stitch		2	2
CC Skip stitch		2	2
CG Grinning		4

261640 RGOR · CP19 · Due 09/18 · 6d overdueFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

DHU 27.4%QC Endline2 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,095 / 1,095

PDF reports4

Last report09/16

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (09/16): CC Skip stitch 1 (earlier 4 times)

Found earlier but still reached later stages: 1

CB Broken stitch 1 pcs (later stages total)

Caught in earlier stages

ED Gathering crease (90), EA Uneven seam allowance (24), AD Fabric stains (14), EC Asymmetry (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	70.0%
QC Endline	2 days	—	27.4%
QA Inline	1 reports	1	25.0%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

36.909/01

10.409/02

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
CC Skip stitch	1	149	2	1
BA Thread ends	7	86	3	4
ED Gathering crease	5	83	2
Others (no detail)		79
EA Uneven seam allowance		24
AD Fabric stains	1	13
EC Asymmetry	5
CB Broken stitch	2			1

261136 MKSC · CP02 · Due 09/23 · 1d overdueFinal Random PASS No major issue (4 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 9.9%QC Endline6 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty4,070 / 1,500

PDF reports6

Last report09/10

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (09/10): CB Broken stitch 1 (earlier 3 times)

Found earlier but still reached later stages: 1

AD Fabric stains 1 pcs (later stages total)

10 defects recorded as 'Others' without detail

1st Bundle 4, QA Inline 6; cannot compare across stages

QC Endline data errors: 3

08/28 CP02 261136 (defective pcs 82 > defects 63), 08/29 CP02 261136 (defective pcs 50 > defects 41), 08/31 CP02 261136 (defective pcs 73 > defects 56)

Caught in earlier stages

EC Asymmetry (106), ED Gathering crease (65), CC Skip stitch (31), EA Unsmooth/puckering/bubbling (22), EA Uneven seam allowance (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Endline	6 days	—	9.9%
QA Inline	4 reports	4	41.4%
Final Random	1 reports	0	1.6%

QC Endline daily DHU (last 10 days)

9.908/28

9.808/29

9.508/31

17.109/01

12.909/02

0.509/09

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline	Final Random
EC Asymmetry	1	101	4
Others (no detail)	4	88	6
BA Thread ends	2	67	5	3
ED Gathering crease	2	57	6
CC Skip stitch	1	27	3
EA Unsmooth/puckering/bubbling	4	6	12
EA Uneven seam allowance		10
DJ Pleat	1		5

253718 MKSC · CB17/CP05 · Due 09/30 · 6d leftFinal Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random3 reports

Order/Ship qty1,100 / 552

PDF reports3

Last report07/15

Cross-stage findings

Found before bulk production (Final Random): 4

AC Fabric hole, BA Thread ends, CF Pulling yarn, ED Gathering crease: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	3 reports	0	2.7%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	5
ED Gathering crease	2
AC Fabric hole	1
CF Pulling yarn	1

260289 MKSC · CP04 · Due 09/30 · 6d leftFinal Random PASS No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

All PASSFinal Random2 reports1 no result

Order/Ship qty2,686 / 851

PDF reports2

Last report07/30

Cross-stage findings

Found before bulk production (Final Random): 2

BA Thread ends, CB Broken stitch: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Final Random	2 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Final Random
BA Thread ends	2
CB Broken stitch	2

260290 MKSC · CP03/CP07 · Due 09/30 · 6d leftFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run1 reports

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample1 reports

No reportPre-final

1/5 FAILFinal Random5 reports

Order/Ship qty3,385 / 1,000

PDF reports7

Last report08/13

Cross-stage findings

Found earlier but still reached later stages: 2

EI Inaccurate/skewed stitching 3, EC Asymmetry 3 pcs (later stages total)

3 defects recorded as 'Others' without detail

Final Random 2, Shipment Sample 1; cannot compare across stages

Found before bulk production (Final Random, Shipment Sample): 9

AC Fabric hole, DE Cut to broken, CC Skip stitch, CB Broken stitch, BA Thread ends, CE Broken seam, AA Fabric defect, ED Gathering crease, BB Missing cut seam allowance: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
Shipment Sample	1 reports	0	—
Final Random	5 reports	1	6.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	Shipment Sample	Final Random
BA Thread ends			23
CB Broken stitch		1	8
CC Skip stitch			8
EC Asymmetry	5	3
EI Inaccurate/skewed stitching	2	2	1
Others (no detail)		1	2
AC Fabric hole	1		1
DE Cut to broken			1

260950 LOGE · CP05/CP11/CP15 · Due 09/30 · 6d leftNo final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle5 reports

5 reportsQC Inline

DHU 9.7%QC Endline8 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,000 / 4,000

PDF reports13

Last report09/23

Cross-stage findings

QC Endline data errors: 5

08/29 CP01 260950-3 (defective pcs 3 > defects 2), 09/16 CP11 260950-1 (defective pcs 8 > defects 5), 09/18 CP11 260950-1 (defective pcs 37 > defects 36), 09/19 CP11 260950-1 (defective pcs 35 > defects 31)…

Caught in earlier stages

BA Thread ends (140), CC Skip stitch (102), ED Gathering crease (52), EC Asymmetry (47), EA Unsmooth/puckering/bubbling (19) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	5 reports	5	87.0%
QC Inline	5 reports	—	88.6%
QC Endline	8 days	—	9.7%
QA Inline	2 reports	2	46.9%

QC Endline daily DHU (last 10 days)

0.508/29

1.809/16

17.509/17

11.209/18

9.709/19

14.209/21

14.709/22

7.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends		16		120	4
CC Skip stitch		1	8	93
ED Gathering crease	1	6	6	35	4
Others (no detail)				52
EC Asymmetry	3	13	16	9	6
EA Unsmooth/puckering/bubbling	2	9	7		1
DJ Pleat		4	11		4
CB Broken stitch		11	2

261124 MKSC · CB05/CB06/CB08 · Due 09/30 · 6d leftNo final No major issue (3 minor notes)

No reportPP Sample

No resultPilot Run5 reports

All FAIL1st Bundle2 reports

15 reportsQC Inline

DHU 12.2%QC Endline15 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty9,644 / 3,507

PDF reports24

Last report09/22

Cross-stage findings

2 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 6); zero in QC Endline records

QC Endline data errors: 2

09/18 CB06 261124A (defective pcs 24 > defects 22), 09/21 CB06 261124B (defective pcs 25 > defects 22)

Caught in earlier stages

ED Gathering crease (292), BA Thread ends (161), AD Fabric stains (152), EC Asymmetry (110), CC Skip stitch (73) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	5 reports	0	—
1st Bundle	2 reports	2	103.8%
QC Inline	15 reports	—	28.3%
QC Endline	15 days	—	12.2%
QA Inline	2 reports	2	23.4%

QC Endline daily DHU (last 10 days)

10.509/12

15.209/14

12.509/15

11.609/16

12.009/17

6.909/18

9.809/19

4.409/21

8.109/22

8.709/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline
ED Gathering crease	7	1	65	219
BA Thread ends				160	1
AD Fabric stains		2	8	140	2
EC Asymmetry	3	5	16	85	1
CC Skip stitch			32	41
CE Broken seam		2	18	51
EA Unsmooth/puckering/bubbling	1	5	23		6
Others (no detail)		1		20	1

261126 MKSC · CB04/CB22 · Due 09/30 · 6d leftFinal Random PASS No major issue (4 minor notes)

No reportPP Sample

No resultPilot Run3 reports

All FAIL1st Bundle1 reports

7 reportsQC Inline

DHU 9.8%QC Endline9 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,212 / 1,051

PDF reports16

Last report09/18

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (09/18): ED Gathering crease 1 (earlier 10 times), DJ Pleat 1 (earlier 6 times)

Found earlier but still reached later stages: 1

CD Needle hole 2 pcs (later stages total)

2 defects recorded as 'Others' without detail

1st Bundle 2; cannot compare across stages

Duplicate report numbers

QGR2636799, QGR2639164 have multiple reports with different content

Caught in earlier stages

EC Asymmetry (59), DB Run-off stitching (47), CC Skip stitch (42), CE Broken seam (23), AD Fabric stains (20) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	3 reports	0	—
1st Bundle	1 reports	1	76.9%
QC Inline	7 reports	—	39.4%
QC Endline	9 days	—	9.8%
QA Inline	4 reports	4	25.8%
Final Random	1 reports	0	5.0%

QC Endline daily DHU (last 10 days)

3.209/04

11.809/05

19.209/07

12.409/08

8.309/09

5.809/10

20.309/11

6.109/12

7.209/14

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends				144	2	1
ED Gathering crease		2	3	78		1
EC Asymmetry	4	2	14	30	9
DB Run-off stitching			27	18	2
CC Skip stitch			6	36
CE Broken seam			9	12	2
AD Fabric stains				18	2
CB Broken stitch	2		12		4

261127 MKSC · CB05/CB16/CB17 · Due 09/30 · 6d leftNo final No major issue

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle2 reports

5 reportsQC Inline

DHU 10.9%QC Endline5 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,000 / 1,000

PDF reports12

Last report09/16

Cross-stage findings

Caught in earlier stages

EC Asymmetry (90), ED Gathering crease (65), AD Fabric stains (51), CE Broken seam (29), DA Exceed seam allowance (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	2 reports	2	88.5%
QC Inline	5 reports	—	39.2%
QC Endline	5 days	—	10.9%
QA Inline	1 reports	1	37.5%

QC Endline daily DHU (last 10 days)

7.309/12

45.409/14

9.209/15

7.509/16

6.109/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline
EC Asymmetry	4	10	31	38	7
ED Gathering crease		1	24	40
AD Fabric stains	1	4	14	32
Others (no detail)				33
CE Broken seam	2			27
DA Exceed seam allowance			16
CC Skip stitch			3	11
BA Thread ends				14

261175 MKSC · CB06/CB07 · Due 09/30 · 6d leftFinal Random PASS No major issue (5 minor notes)

No resultPP Sample1 reports

No resultPilot Run3 reports

All FAIL1st Bundle1 reports

16 reportsQC Inline

DHU 8.0%QC Endline9 days

All FAILQA Inline4 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random4 reports

Order/Ship qty8,586 / 1,000

PDF reports29

Last report09/17

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (09/17): ED Gathering crease 1 (earlier 35 times), BA Thread ends 1 (earlier 9 times)

Found earlier but still reached later stages: 5

CG Grinning 2, EA Unsmooth/puckering/bubbling 2, CC Skip stitch 1, DB Run-off stitching 1, AC Fabric hole 1 pcs (later stages total)

17 defects recorded as 'Others' without detail

PP Sample 1, 1st Bundle 3, QA Inline 10, Final Random 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EA Unsmooth/puckering/bubbling (QA 9); zero in QC Endline records

QC Endline data errors: 1

09/04 CB06 261175A (defective pcs 29 > defects 23)

Caught in earlier stages

CE Broken seam (64), EC Asymmetry (34), CB Broken stitch (22), DD Thread not straight/waving (19), DJ Pleat (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	3 reports	0	—
1st Bundle	1 reports	1	92.3%
QC Inline	16 reports	—	33.1%
QC Endline	9 days	—	8.0%
QA Inline	4 reports	4	28.1%
Final Random	4 reports	0	2.7%

QC Endline daily DHU (last 10 days)

15.508/28

5.108/29

13.108/31

12.409/01

6.409/02

9.109/03

5.009/04

5.709/05

6.209/07

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
ED Gathering crease	1	3	1	53	131	3	2
BA Thread ends					67		6
CE Broken seam			1	39	23	1
CC Skip stitch			1	13	33	1	1
Others (no detail)	1		3		26	10	3
EA Unsmooth/puckering/bubbling	1		4	24		7	2
EC Asymmetry	3	3	1	18	6	3
CG Grinning	1	1		15		5	2

261448 MKSC · CP07 · Due 09/30 · 6d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 8.7%QC Endline6 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,250 / 1,250

PDF reports4

Last report09/14

Cross-stage findings

QC Endline data errors: 1

09/14 CP07 261448A (defective pcs 8 > defects 7)

Caught in earlier stages

ED Gathering crease (113), BA Thread ends (67), EC Asymmetry (52), CE Broken seam (44), CC Skip stitch (33) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	97.5%
QC Inline	1 reports	—	28.0%
QC Endline	6 days	—	8.7%
QA Inline	1 reports	1	21.9%

QC Endline daily DHU (last 10 days)

18.509/11

21.309/12

14.209/14

14.209/15

4.009/16

1.609/17

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
ED Gathering crease			113
Others (no detail)			101
BA Thread ends			67
EC Asymmetry	7		44	1
CE Broken seam	5	3	35	1
CC Skip stitch			33
DD Thread not straight/waving	14	3
EA Unsmooth/puckering/bubbling	2		8	1

260291 MKSC · CS10/CS19 · Due 10/07 · 13d leftFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No resultPilot Run2 reports

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

No reportQA Inline

No resultShipment Sample2 reports

No reportPre-final

All PASSFinal Random2 reports

Order/Ship qty1,670 / 400

PDF reports11

Last report08/20

Cross-stage findings

Found earlier but still reached later stages: 5

EC Asymmetry 1, EI Inaccurate/skewed stitching 1, ED Gathering crease 3, EA Unsmooth/puckering/bubbling 1, DJ Pleat 2 pcs (later stages total)

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

DI High-low/uneven (15), CG Grinning (9), AD Fabric stains (5) did not reach later stages

Found before bulk production (Shipment Sample): 2

DK Twisted shoulder strap, CE Broken seam: before 1st bundle/inline started, for reference only

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	2 reports	0	—
1st Bundle	2 reports	2	67.5%
QC Inline	3 reports	—	25.8%
Shipment Sample	2 reports	0	—
Final Random	2 reports	0	3.4%

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	Shipment Sample	Final Random
BA Thread ends		8	19		4
DI High-low/uneven		4	11
EC Asymmetry	1	1	10	1
CG Grinning		4	5
DJ Pleat		1	2		2
AD Fabric stains			5
ED Gathering crease		1			3
EA Unsmooth/puckering/bubbling		3			1

261167 MKSC · CB01/CB05/CB16 · Due 10/07 · 13d leftNo final No major issue (1 minor notes)

No reportPP Sample

No resultPilot Run4 reports

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 39.9%QC Endline4 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,737 / 2,737

PDF reports14

Last report09/23

Cross-stage findings

2 defects recorded as 'Others' without detail

1st Bundle 1, QA Inline 1; cannot compare across stages

Caught in earlier stages

BA Thread ends (178), ED Gathering crease (168), AD Fabric stains (158), DB Run-off stitching (102), CE Broken seam (75) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	4 reports	0	—
1st Bundle	2 reports	2	73.9%
QC Inline	7 reports	—	76.0%
QC Endline	4 days	—	39.9%
QA Inline	1 reports	1	21.9%

QC Endline daily DHU (last 10 days)

59.709/19

2.509/21

58.309/22

44.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends				176	2
ED Gathering crease	5	3	38	122
AD Fabric stains		2	30	126
DB Run-off stitching		1	3	98
CE Broken seam			3	72
CC Skip stitch			1	48
Others (no detail)		1		45	1
EC Asymmetry	5	1	9	1	1

261446 MKSC · CS19 · Due 10/07 · 13d leftNo final No major issue

No reportPP Sample

No reportPilot Run

No result1st Bundle1 reports

No reportQC Inline

DHU 6.7%QC Endline1 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,220 / 500

PDF reports1

Last report09/23

Cross-stage findings

Caught in earlier stages

BA Thread ends (7), ED Gathering crease (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	0	—
QC Endline	1 days	—	6.7%

QC Endline daily DHU (last 10 days)

6.709/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
BA Thread ends		7
ED Gathering crease		5
CG Grinning	2
EC Asymmetry	2
CC Skip stitch		2
DI High-low/uneven	1
DJ Pleat	1
DD Thread not straight/waving	1

261459 RTMS · CB36 · Due 10/07 · 13d leftNo final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 11.8%QC Endline1 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,500 / 3,500

PDF reports2

Last report09/23

Cross-stage findings

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

ED Gathering crease (10), AD Fabric stains (7), BA Thread ends (5), CC Skip stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	100.0%
QC Endline	1 days	—	11.8%

QC Endline daily DHU (last 10 days)

11.809/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
ED Gathering crease	2	8
AD Fabric stains	1	6
Others (no detail)	3	3
BA Thread ends	1	4
CC Skip stitch		5
EA Unsmooth/puckering/bubbling	2
CG Grinning	1
EC Asymmetry	1

261675 RGOR · CS17 · Due 10/09 · 15d leftNo final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

7 reportsQC Inline

DHU 19.5%QC Endline6 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty3,375 / 3,375

PDF reports10

Last report09/23

Cross-stage findings

Caught in earlier stages

BA Thread ends (220), DB Run-off stitching (98), CC Skip stitch (37), EC Asymmetry (32), ED Gathering crease (29) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	85.0%
QC Inline	7 reports	—	484.4%
QC Endline	6 days	—	19.5%
QA Inline	1 reports	1	53.1%

QC Endline daily DHU (last 10 days)

12.909/17

26.309/18

25.909/19

19.709/21

19.109/22

14.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
BA Thread ends	7	36	177
DB Run-off stitching	5	8	84	1
CC Skip stitch		2	34	1
EC Asymmetry	4	16	10	2
ED Gathering crease			29
CB Broken stitch	1	21		1
CE Broken seam	1	17
DJ Pleat	2	10		6

261679 RGOR · CS05 · Due 10/09 · 15d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

3 reportsQC Inline

DHU 25.1%QC Endline4 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,295 / 2,295

PDF reports5

Last report09/23

Cross-stage findings

23 defects recorded as 'Others' without detail

QC Inline 23; cannot compare across stages

Caught in earlier stages

BA Thread ends (70), CC Skip stitch (33), EC Asymmetry (31), ED Gathering crease (19), DJ Pleat (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	176.9%
QC Inline	3 reports	—	0.0%
QC Endline	4 days	—	25.1%

QC Endline daily DHU (last 10 days)

32.509/19

26.209/21

29.309/22

19.009/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline
BA Thread ends	1	4	65
CC Skip stitch			33
EC Asymmetry	4	4	23
Others (no detail)		23
ED Gathering crease	1		18
DJ Pleat	1	8
AC Fabric hole	1	4	4
CB Broken stitch	2	4

261992 RGOR · CP14 · Due 10/09 · 15d leftFinal Random PASS No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

1 reportsQC Inline

DHU 7.5%QC Endline6 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty1,000 / 1,000

PDF reports6

Last report09/23

Cross-stage findings

Recurring in small numbers: 2

Latest Final Random (09/23): CC Skip stitch 1 (earlier 3 times), AD Fabric stains 1 (earlier 4 times)

Caught in earlier stages

ED Gathering crease (90), EA Unsmooth/puckering/bubbling (55), EC Asymmetry (31), DJ Pleat (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.0%
QC Inline	1 reports	—	34.4%
QC Endline	6 days	—	7.5%
QA Inline	2 reports	2	35.9%
Final Random	1 reports	0	2.5%

QC Endline daily DHU (last 10 days)

3.409/08

6.009/09

5.809/10

9.409/11

9.709/12

5.109/14

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Final Random
BA Thread ends	3		140	3	6
ED Gathering crease	2	3	83	2
AD Fabric stains			65	4	1
EA Unsmooth/puckering/bubbling	3		51	1
EC Asymmetry	9	4	13	5
CC Skip stitch	3		10		1
DJ Pleat	2	4		5
Others (no detail)			7

261996 RGOR · CP14 · Due 10/09 · 15d leftNo final No major issue

No reportPP Sample

No reportPilot Run

No result1st Bundle1 reports

No reportQC Inline

DHU 8.2%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,205 / 1,205

PDF reports1

Last report09/22

Cross-stage findings

Caught in earlier stages

BA Thread ends (67), CC Skip stitch (29), AC Fabric hole (19), EA Unsmooth/puckering/bubbling (6), DI High-low/uneven (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	0	—
QC Endline	2 days	—	8.2%

QC Endline daily DHU (last 10 days)

11.009/22

4.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
BA Thread ends	5	62
Others (no detail)		47
CC Skip stitch		29
AC Fabric hole		19
EA Unsmooth/puckering/bubbling	1	5
DI High-low/uneven	5
ED Gathering crease	3	1
EC Asymmetry	1	2

261224 DJLF · CP13 · Due 10/12 · 18d leftNo final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

No reportQC Inline

DHU 10.1%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,110 / 1,100

PDF reports2

Last report09/23

Cross-stage findings

Caught in earlier stages

CC Skip stitch (73), EA Unsmooth/puckering/bubbling (32), BA Thread ends (19), DB Run-off stitching (12), ED Gathering crease (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	230.0%
QC Endline	2 days	—	10.1%

QC Endline daily DHU (last 10 days)

2.809/22

17.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
CC Skip stitch	3	70
EA Unsmooth/puckering/bubbling	13	19
BA Thread ends	6	13
DB Run-off stitching	2	10
ED Gathering crease		11
EI Inaccurate/skewed stitching	6
EC Asymmetry	4
Others (no detail)		4

261572 DJLF · CS23 · Due 10/12 · 18d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

4 reportsQC Inline

DHU 21.5%QC Endline4 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,300 / 2,300

PDF reports6

Last report09/23

Cross-stage findings

QC Endline data errors: 4

09/19 CS23 261572 (defective pcs 26 > defects 23), 09/21 CS23 261572 (defective pcs 101 > defects 82), 09/22 CS23 261572 (defective pcs 56 > defects 51), 09/23 CS23 261572 (defective pcs 99 > defects 66)

Caught in earlier stages

BA Thread ends (59), CC Skip stitch (57), AD Fabric stains (39), ED Gathering crease (35), CB Broken stitch (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	95.0%
QC Inline	4 reports	—	—
QC Endline	4 days	—	21.5%

QC Endline daily DHU (last 10 days)

11.709/19

26.209/21

25.809/22

20.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline
BA Thread ends		5	54
CC Skip stitch			57
AD Fabric stains			39
ED Gathering crease	2	8	25
Others (no detail)			19
CB Broken stitch	2	13
EC Asymmetry	3	5	6
DI High-low/uneven	3	10

261593 DJLF · CS24 · Due 10/12 · 18d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

2 reportsQC Inline

DHU 10.9%QC Endline3 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,010 / 1,010

PDF reports4

Last report09/23

Cross-stage findings

QC Endline data errors: 2

09/22 CS24 261593-S (defective pcs 50 > defects 49), 09/23 CS24 261593-L (defective pcs 23 > defects 22)

Caught in earlier stages

BA Thread ends (80), CC Skip stitch (21), DB Run-off stitching (17), ED Gathering crease (16), EI Inaccurate/skewed stitching (13) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	105.0%
QC Inline	2 reports	—	—
QC Endline	3 days	—	10.9%

QC Endline daily DHU (last 10 days)

10.409/21

10.609/22

13.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline
BA Thread ends		4	76
CC Skip stitch	1		20
DB Run-off stitching			17
ED Gathering crease	4	12
EI Inaccurate/skewed stitching	3	10
CB Broken stitch	1	8
DF Twisted seam/skewing	4	2
DJ Pleat	1	3

261177 MKSC · CB22 · Due 10/14 · 20d leftFinal Random PASS No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

3 reportsQC Inline

No dataQC Endline

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

All PASSFinal Random1 reports

Order/Ship qty2,310 / 1,060

PDF reports8

Last report08/31

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (08/31): ED Gathering crease 1 (earlier 5 times)

Found earlier but still reached later stages: 1

BA Thread ends 3 pcs (later stages total)

Caught in earlier stages

EC Asymmetry (13), CG Grinning (8), CC Skip stitch (8), CE Broken seam (7), CB Broken stitch (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	80.8%
QC Inline	3 reports	—	42.7%
QA Inline	2 reports	2	23.4%
Final Random	1 reports	0	2.5%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QA Inline	Final Random
ED Gathering crease	2	9	2	1
EC Asymmetry	4	8	1
CG Grinning	4		4
BA Thread ends	2	3		3
CC Skip stitch	2	5	1
CE Broken seam	2	4	1
CB Broken stitch	1	2	2
DE Cut to broken	1	2	1

261510 LOGE · CP13 · Due 10/14 · 20d leftNo final No major issue

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,500 / 2,500

PDF reports1

Last report09/21

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	30.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle
BA Thread ends	3
BB Missing cut seam allowance	1
DE Cut to broken	1
CB Broken stitch	1

261146 LOGE · CB03 · Due 10/16 · 22d leftNo final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

14 reportsQC Inline

DHU 17.6%QC Endline10 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,000 / 7,000

PDF reports19

Last report09/23

Cross-stage findings

2 defects recorded as 'Others' without detail

PP Sample 1, QA Inline 1; cannot compare across stages

Caught in earlier stages

BA Thread ends (235), EA Unsmooth/puckering/bubbling (119), CC Skip stitch (84), DB Run-off stitching (72), ED Gathering crease (71) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	63.6%
QC Inline	14 reports	—	56.3%
QC Endline	10 days	—	17.6%
QA Inline	2 reports	2	43.8%

QC Endline daily DHU (last 10 days)

15.709/12

29.709/14

14.309/15

55.009/16

15.209/17

18.609/18

22.409/19

12.409/21

10.909/22

16.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
Others (no detail)	1			258	1
BA Thread ends			5	228	2
EA Unsmooth/puckering/bubbling	1	1	23	92	2
CC Skip stitch	1	3	14	64	2
DB Run-off stitching				72
ED Gathering crease				67	4
EC Asymmetry		8	51		2
CE Broken seam		3	51	1	2

261558 LOGE · CB17 · Due 10/16 · 22d leftNo final No major issue

No resultPP Sample1 reports

No reportPilot Run

No result1st Bundle1 reports

2 reportsQC Inline

DHU 10.0%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty8,000 / 8,000

PDF reports4

Last report09/23

Cross-stage findings

Caught in earlier stages

CE Broken seam (14), EC Asymmetry (13), CC Skip stitch (13), EA Unsmooth/puckering/bubbling (11), DB Run-off stitching (11) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	0	—
QC Inline	2 reports	—	—
QC Endline	2 days	—	10.0%

QC Endline daily DHU (last 10 days)

8.809/22

11.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline
CE Broken seam			5	9
EC Asymmetry			8	5
CC Skip stitch				13
EA Unsmooth/puckering/bubbling	2	3	6
DB Run-off stitching	1		5	5
DA Exceed seam allowance		2	3
BA Thread ends		2	3
ED Gathering crease	1		2

260349 MKSC · CP01 · Due 10/21 · 27d leftNo final No major issue

No reportPP Sample

No resultPilot Run1 reports

No report1st Bundle

No reportQC Inline

DHU 3.4%QC Endline1 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty5,473 / 0

PDF reports1

Last report09/19

Cross-stage findings

Caught in earlier stages

ED Gathering crease (19), EC Asymmetry (6), AD Fabric stains (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—
QC Endline	1 days	—	3.4%

QC Endline daily DHU (last 10 days)

3.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run	QC Endline
Others (no detail)		24
ED Gathering crease		19
EC Asymmetry	4	2
AD Fabric stains		5
CE Broken seam	2

260352 MKSC · CB25 · Due 10/21 · 27d leftNo final No major issue (3 minor notes)

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 9.3%QC Endline5 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty11,504 / 7,004

PDF reports11

Last report09/23

Cross-stage findings

8 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 5; cannot compare across stages

Main QA defects never recorded by QC Endline: 2

EA Unsmooth/puckering/bubbling (QA 8), CE Broken seam (QA 4); zero in QC Endline records

QC Endline data errors: 1

09/19 CB25 260352A-S (defective pcs 7 > defects 5)

Caught in earlier stages

AD Fabric stains (89), ED Gathering crease (69), EC Asymmetry (31), EA Unsmooth/puckering/bubbling (18), EA Uneven seam allowance (15) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	100.0%
QC Inline	6 reports	—	48.4%
QC Endline	5 days	—	9.3%
QA Inline	2 reports	2	35.9%

QC Endline daily DHU (last 10 days)

13.909/18

4.509/19

18.909/21

6.909/22

10.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
AD Fabric stains	1	2	18	66	2
ED Gathering crease		2	30	37
EC Asymmetry		2	28		1
Others (no detail)		3		12	5
EA Unsmooth/puckering/bubbling		3	7		8
EA Uneven seam allowance				15
CG Grinning	1	5	4
CE Broken seam		4	1		4

262235 OSIT · CS09 · Due 10/21 · 27d leftNo final No major issue

No reportPP Sample

No reportPilot Run

No report1st Bundle

2 reportsQC Inline

DHU 15.9%QC Endline2 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty11,900 / 11,900

PDF reports3

Last report09/23

Cross-stage findings

Caught in earlier stages

BA Thread ends (489), ED Gathering crease (95), EC Asymmetry (31), EA Unsmooth/puckering/bubbling (20), CC Skip stitch (16) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
QC Inline	2 reports	—	—
QC Endline	2 days	—	15.9%
QA Inline	1 reports	1	28.1%

QC Endline daily DHU (last 10 days)

16.809/22

14.809/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	QC Inline	QC Endline	QA Inline
BA Thread ends		488	1
ED Gathering crease	7	88
EC Asymmetry	10	17	4
EA Unsmooth/puckering/bubbling	18		2
CC Skip stitch		16
IA 2nd operation issue	4
AB Shading	4
Others (no detail)		4

262261 OSIT · CS09 · Due 10/21 · 27d leftShipment Sample No result No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

6 reportsQC Inline

DHU 11.8%QC Endline5 days

All FAILQA Inline1 reports

All FAILShipment Sample2 reports1 no result

All PASSPre-final1 reports

No reportFinal Random

Order/Ship qty7,400 / 7,400

PDF reports12

Last report09/19

Cross-stage findings

Recurring in small numbers: 2

Latest Shipment Sample (09/18): ED Gathering crease 1 (earlier 17 times), EC Asymmetry 2 (earlier 16 times)

Found earlier but still reached later stages: 3

BA Thread ends 7, CB Broken stitch 2, FC Wrong label 1 pcs (later stages total)

Caught in earlier stages

DB Run-off stitching (67), CC Skip stitch (59), EA Unsmooth/puckering/bubbling (19), EB Measurement issue (8), EI Inaccurate/skewed stitching (7) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	55.0%
QC Inline	6 reports	—	244.0%
QC Endline	5 days	—	11.8%
QA Inline	1 reports	1	37.5%
Shipment Sample	2 reports	1	—
Pre-final	1 reports	0	1.5%

QC Endline daily DHU (last 10 days)

10.909/16

14.909/17

16.109/18

17.209/19

1.709/21

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline	Shipment Sample	Pre-final
BA Thread ends	3	5	796	4		7
EC Asymmetry	4	19	112	3	2
ED Gathering crease	6	29	46		1
DB Run-off stitching		8	59
CC Skip stitch			58	1
EA Unsmooth/puckering/bubbling	2	15		2
FC Wrong label		11				1
CB Broken stitch		5		1		2

261509 LOGE · CB10 · Due 10/22 · 28d leftNo final No major issue

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty2,500 / 2,500

PDF reports2

Last report09/22

Cross-stage findings

Caught in earlier stages

EC Asymmetry (8) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	100.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle
EC Asymmetry	2	6
DA Exceed seam allowance		4
EB Measurement issue	1
EI Inaccurate/skewed stitching	1
EA Unsmooth/puckering/bubbling	1
ED Gathering crease	1
AH Sharp edge	1

260355 MKSC · CP01 · Due 10/28 · 34d leftNo final No major issue

No resultPP Sample1 reports

No resultPilot Run2 reports

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 28.1%QC Endline7 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty6,955 / 4,955

PDF reports5

Last report09/18

Cross-stage findings

Caught in earlier stages

AD Fabric stains (411), BA Thread ends (213), CC Skip stitch (196), EC Asymmetry (191), ED Gathering crease (149) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
Pilot Run	2 reports	0	—
1st Bundle	1 reports	1	100.0%
QC Endline	7 days	—	28.1%
QA Inline	1 reports	1	71.9%

QC Endline daily DHU (last 10 days)

9.309/16

25.009/17

44.309/18

30.009/19

21.909/21

34.809/22

22.209/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	Pilot Run	1st Bundle	QC Endline	QA Inline
AD Fabric stains	2		3	404	2
Others (no detail)				291
BA Thread ends			1	211	1
CC Skip stitch		1	4	185	6
EC Asymmetry	3	3	3	182
ED Gathering crease	1			147	1
EA Unsmooth/puckering/bubbling	1	1	7	17	4
DB Run-off stitching	1			13

260758 RGOR · CB20/CB30 · Due 10/30 · 36d leftNo final No major issue (2 minor notes)

No resultPP Sample2 reports

No reportPilot Run

All FAIL1st Bundle3 reports

26 reportsQC Inline

DHU 18.7%QC Endline15 days

7/8 FAILQA Inline8 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,990 / 7,990

PDF reports39

Last report09/23

Cross-stage findings

1 defects recorded as 'Others' without detail

QA Inline 1; cannot compare across stages

Duplicate report numbers

QGR2638257 have multiple reports with different content

Caught in earlier stages

DB Run-off stitching (629), BA Thread ends (477), CC Skip stitch (256), ED Gathering crease (234), CE Broken seam (133) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	2 reports	0	—
1st Bundle	3 reports	3	86.1%
QC Inline	26 reports	—	48.0%
QC Endline	15 days	—	18.7%
QA Inline	8 reports	7	31.2%

QC Endline daily DHU (last 10 days)

16.709/12

17.109/14

23.409/15

17.709/16

21.109/17

19.509/18

17.709/19

17.409/21

15.009/22

13.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QC Inline	QC Endline	QA Inline
DB Run-off stitching	2	3	41	572	11
BA Thread ends		2	9	458	8
CC Skip stitch		2	35	219
ED Gathering crease				230	4
Others (no detail)				139	1
CE Broken seam	2	3	58	64	6
EC Asymmetry		4	76	4	9
EA Uneven seam allowance				80

260759 RGOR · CB61 · Due 10/30 · 36d leftNo final No major issue

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty17,930 / 17,930

PDF reports3

Last report09/19

Cross-stage findings

Caught in earlier stages

DI High-low/uneven (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	1 reports	1	18.8%
QA Inline	1 reports	1	10.0%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle	QA Inline
DI High-low/uneven			6
EI Inaccurate/skewed stitching		3
BB Missing cut seam allowance		3
EA Unsmooth/puckering/bubbling		1	2
EE Raw edge			3
BA Thread ends			3
CB Broken stitch		2
DD Thread not straight/waving	1

260761 RGOR · CB61 · Due 10/30 · 36d leftNo final No major issue (1 minor notes)

No resultPP Sample2 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty7,050 / 7,050

PDF reports3

Last report09/19

Cross-stage findings

Duplicate report numbers

QGR2635776 have multiple reports with different content

Stage summary

Stage	Count	FAIL	DHU
PP Sample	2 reports	0	—
QA Inline	1 reports	1	8.8%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	QA Inline
BA Thread ends		4
FA Wrong material	3
EA Unsmooth/puckering/bubbling		3
EE Raw edge		3
CE Broken seam	2
AD Fabric stains	2
EC Asymmetry	2
DF Twisted seam/skewing		2

260762 RGOR · CB61 · Due 10/30 · 36d leftNo final No major issue

No resultPP Sample1 reports

No reportPilot Run

All FAIL1st Bundle2 reports

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty6,400 / 0

PDF reports3

Last report09/12

Cross-stage findings

Caught in earlier stages

DI High-low/uneven (14), BA Thread ends (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—
1st Bundle	2 reports	2	31.2%

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample	1st Bundle
DI High-low/uneven		14
BA Thread ends		5
EA Unsmooth/puckering/bubbling		3
EE Raw edge		3
FA Wrong material	2
EB Measurement issue	1
EC Asymmetry	1
AD Fabric stains	1

261525 GECL · CP19 · Due 11/04 · 41d leftNo final No major issue (2 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

No reportQC Inline

DHU 12.8%QC Endline3 days

All FAILQA Inline1 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty10,560 / 10,560

PDF reports3

Last report09/23

Cross-stage findings

6 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 3; cannot compare across stages

Main QA defects never recorded by QC Endline: 1

EC Asymmetry (QA 3); zero in QC Endline records

Caught in earlier stages

BA Thread ends (81), CC Skip stitch (56), DB Run-off stitching (33), CE Broken seam (32), EA Uneven seam allowance (28) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	200.0%
QC Endline	3 days	—	12.8%
QA Inline	1 reports	1	43.8%

QC Endline daily DHU (last 10 days)

10.909/21

13.309/22

14.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline	QA Inline
BA Thread ends	8	73
CC Skip stitch	1	54	1
Others (no detail)	3	27	3
DB Run-off stitching		33
CE Broken seam	1	29	2
EA Uneven seam allowance		28
AD Fabric stains		19	2
ED Gathering crease	6	10

261528 GECL · CS01 · Due 11/04 · 41d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports1 no result

1 reportsQC Inline

DHU 20.9%QC Endline3 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty13,983 / 0

PDF reports3

Last report09/23

Cross-stage findings

3 defects recorded as 'Others' without detail

1st Bundle 3; cannot compare across stages

Caught in earlier stages

BA Thread ends (30), CC Skip stitch (26), ED Gathering crease (18), EC Asymmetry (12), EA Unsmooth/puckering/bubbling (9) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	1	175.0%
QC Inline	1 reports	—	—
QC Endline	3 days	—	20.9%

QC Endline daily DHU (last 10 days)

14.309/21

21.509/22

22.809/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline
BA Thread ends		2	28
CC Skip stitch		2	24
ED Gathering crease			18
EC Asymmetry	4		8
Others (no detail)	3		6
EA Unsmooth/puckering/bubbling	9
CG Grinning	7	2
AD Fabric stains	2		6

261811 LOGE · CS10 · Due 11/04 · 41d leftNo final No major issue

No reportPP Sample

No reportPilot Run

No result1st Bundle1 reports

No reportQC Inline

DHU 4.6%QC Endline1 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty9,419 / 9,419

PDF reports1

Last report09/23

Cross-stage findings

Caught in earlier stages

BA Thread ends (32), ED Gathering crease (12), EA Unsmooth/puckering/bubbling (5) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	0	—
QC Endline	1 days	—	4.6%

QC Endline daily DHU (last 10 days)

4.609/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
BA Thread ends		32
ED Gathering crease	2	10
EA Unsmooth/puckering/bubbling	5
EC Asymmetry	3
DD Thread not straight/waving	2
EI Inaccurate/skewed stitching	1

260348 MKSC · CB01 · Due 11/11 · 48d leftNo final No major issue (1 minor notes)

No reportPP Sample

No resultPilot Run1 reports

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty16,357 / 0

PDF reports1

Last report09/17

Cross-stage findings

2 defects recorded as 'Others' without detail

Pilot Run 2; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
Pilot Run	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	Pilot Run
Others (no detail)	2
AC Fabric hole	1
EI Inaccurate/skewed stitching	1
ED Gathering crease	1
CG Grinning	1
CD Needle hole	1
EB Measurement issue	1
CE Broken seam	1

261521 GECL · CP08 · Due 11/11 · 48d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

1 reportsQC Inline

DHU 3.2%QC Endline2 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty4,640 / 4,640

PDF reports2

Last report09/23

Cross-stage findings

QC Endline data errors: 1

09/22 CP08 261521 (defective pcs 12 > defects 9)

Caught in earlier stages

BA Thread ends (29), ED Gathering crease (14), CC Skip stitch (8), CB Broken stitch (6), CE Broken seam (6) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	100.0%
QC Inline	1 reports	—	—
QC Endline	2 days	—	3.2%

QC Endline daily DHU (last 10 days)

1.009/22

5.509/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline
BA Thread ends	7	5	17
ED Gathering crease	1	2	11
CC Skip stitch			8
CB Broken stitch	3	3
CE Broken seam		1	5
AD Fabric stains			6
EC Asymmetry		1	3
DJ Pleat	2	1

261449 MKSC · CS12 · Due 12/02 · 69d leftFinal Random PASS No major issue (4 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

2 reportsQC Inline

DHU 2.7%QC Endline4 days

No reportQA Inline

No reportShipment Sample

All PASSPre-final1 reports

All PASSFinal Random2 reports

Order/Ship qty1,000 / 350

PDF reports7

Last report09/17

Cross-stage findings

Recurring in small numbers: 1

Latest Final Random (09/17): ED Gathering crease 1 (earlier 5 times)

Found earlier but still reached later stages: 2

CB Broken stitch 3, HA Poor pressing 2 pcs (later stages total)

27 defects recorded as 'Others' without detail

1st Bundle 11, QC Inline 16; cannot compare across stages

QC Endline data errors: 6

09/07 CS12 261449A (defective pcs 30 > defects 12), 09/07 CS12 261449B (defective pcs 3 > defects 1), 09/08 CS12 261449A (defective pcs 22 > defects 13), 09/09 CS12 261449B (defective pcs 16 > defects 12)…

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	15.4%
QC Inline	2 reports	—	0.0%
QC Endline	4 days	—	2.7%
Pre-final	1 reports	0	3.8%
Final Random	2 reports	0	3.8%

QC Endline daily DHU (last 10 days)

1.809/07

5.309/08

3.409/09

1.309/10

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	Pre-final	Final Random
Others (no detail)	11	16	13
BA Thread ends	2	7	10	3	4
ED Gathering crease			18	1	1
CB Broken stitch	6			1	2
HA Poor pressing	2				2
EC Asymmetry			4
CC Skip stitch			2
DJ Pleat	1

261176 MKSC · CB04 · Due 12/09 · 76d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle2 reports

9 reportsQC Inline

DHU 11.5%QC Endline7 days

All FAILQA Inline2 reports

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,560 / 1,560

PDF reports13

Last report09/23

Cross-stage findings

4 defects recorded as 'Others' without detail

1st Bundle 3, QA Inline 1; cannot compare across stages

Caught in earlier stages

BA Thread ends (79), ED Gathering crease (71), DJ Pleat (33), EA Unsmooth/puckering/bubbling (30), EC Asymmetry (27) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	2 reports	2	92.3%
QC Inline	9 reports	—	44.3%
QC Endline	7 days	—	11.5%
QA Inline	2 reports	2	32.8%

QC Endline daily DHU (last 10 days)

18.409/16

15.709/17

19.009/18

7.409/19

22.709/21

5.909/22

17.309/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Inline	QC Endline	QA Inline
Others (no detail)	3		89	1
BA Thread ends		6	73
ED Gathering crease	3	8	60
DJ Pleat	2	28		3
EA Unsmooth/puckering/bubbling	2	25	3
EC Asymmetry	5	13	9
CG Grinning	5	18		3
CB Broken stitch		20		1

261180 MKSC · CP02 · Due 12/09 · 76d leftNo final No major issue (1 minor notes)

No reportPP Sample

No reportPilot Run

All FAIL1st Bundle1 reports

No reportQC Inline

DHU 4.4%QC Endline3 days

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty1,582 / 1,582

PDF reports1

Last report09/22

Cross-stage findings

1 defects recorded as 'Others' without detail

1st Bundle 1; cannot compare across stages

Caught in earlier stages

EC Asymmetry (42), ED Gathering crease (36), BA Thread ends (17), EA Unsmooth/puckering/bubbling (15), CC Skip stitch (10) did not reach later stages

Stage summary

Stage	Count	FAIL	DHU
1st Bundle	1 reports	1	95.0%
QC Endline	3 days	—	4.4%

QC Endline daily DHU (last 10 days)

1.209/21

6.109/22

4.409/23

Defects × stage (pcs, top 8; color scaled per column)

Defect	1st Bundle	QC Endline
EC Asymmetry	3	39
ED Gathering crease	1	35
BA Thread ends	1	16
EA Unsmooth/puckering/bubbling	9	6
CC Skip stitch		10
Others (no detail)	1	5
CE Broken seam	1
DE Cut to broken	1

261505 LOGE · · Due ?No final No major issue

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/16

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample
EC Asymmetry	2
FA Wrong material	1
CH Incorrect stitch density	1
AD Fabric stains	1
DB Run-off stitching	1

261507 LOGE · · Due ?No final No major issue

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/19

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample
EC Asymmetry	3
EB Measurement issue	1

261533 GECL · · Due ?No final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/23

Cross-stage findings

2 defects recorded as 'Others' without detail

PP Sample 2; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample
Others (no detail)	2
FB Material defect	2
AC Fabric hole	1
BD Snagging	1
EA Unsmooth/puckering/bubbling	1
ED Gathering crease	1
DD Thread not straight/waving	1

261671 RGOR · · Due ?No final No major issue

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/22

Cross-stage findings

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample
DI High-low/uneven	2
AD Fabric stains	1
EC Asymmetry	1
CB Broken stitch	1
CH Incorrect stitch density	1
DB Run-off stitching	1
BB Missing cut seam allowance	1

261672 RGOR · · Due ?No final No major issue (1 minor notes)

No resultPP Sample1 reports

No reportPilot Run

No report1st Bundle

No reportQC Inline

No dataQC Endline

No reportQA Inline

No reportShipment Sample

No reportPre-final

No reportFinal Random

Order/Ship qty /

PDF reports1

Last report09/21

Cross-stage findings

1 defects recorded as 'Others' without detail

PP Sample 1; cannot compare across stages

Stage summary

Stage	Count	FAIL	DHU
PP Sample	1 reports	0	—

Defects × stage (pcs, top 8; color scaled per column)

Defect	PP Sample
EC Asymmetry	2
AD Fabric stains	1
Others (no detail)	1
DD Thread not straight/waving	1
EA Unsmooth/puckering/bubbling	1

No active PO matches. Search in history →

Common issues across active POs

QA Inline finds 4.0× the defects of QC Endline

QA Inline checks goods already passed by QC Endline, yet in 182 of 186 POs with both data its DHU is higher (median 36.2% vs 9.0%). QC Endline is widely missing or under-recording defects. 51 active POs with the largest gaps are marked 🟠; in 44 POs the main QA defects were never recorded by QC Endline.

383 data errors in QC Endline Excel

Defective pcs exceed defect count, which is impossible; inspected qty is often repeated across PO suffixes, understating DHU.

1448 defects recorded as "Others" without detail

These cannot be compared across stages; suggest making a description mandatory for "Others".

Defects most often reaching later stages

Defect	POs
BA Thread ends	137/217
CB Broken stitch	107/217
ED Gathering crease	102/217
AD Fabric stains	97/217
EA Unsmooth/puckering/bubbling	85/217
EC Asymmetry	84/217

📂 History →395 closed POs; search, filter by month/customer/line, monthly trend

Active = not yet due, or new reports in the last 14 days. QC Inline shows report count only. QC Endline data comes from the daily Excel (since 08/28); its CC column includes broken stitch, ED includes pleat.